Horizontal Layout Tape
In one embodiment of the invention, there is provided a roofing tape for assisting in the installation of a plurality of selected roofing material to a roof section, the selected roofing material having a width, an offset requirement, and a gap requirement; the roofing tape including a front surface; a back surface; a first edge; a second edge; a first indicia disposed on the front surface of the roofing tape, located at a pre-determined distance from the first edge designating the starting position; a second indicia indicating placement of the first course, which is disposed at a location apart from the first indicia, the location being equal to the width of the roofing material plus any required gap space; and a third indicia indicating placement of the second course, which is disposed at a location apart from the first indicia, the location being equal to the width of the roofing material plus any required gap space minus half the width of the roofing material. Methods of using the roofing tape are additionally provided herein.
This application claims benefit of priority to U.S. Application 60/958,264, which was filed on Jul. 3, 2007 and is incorporated herein by reference.
FIELD OF THE INVENTIONThe present invention relates to a measuring device and method to allow users to accurately and quickly identify vertical points or locations of a grid, in particular to aid in installation of building materials, including roofing materials, such as shingles and other protective materials.
BACKGROUND OF THE INVENTIONRoofing materials in use today are becoming more and more complex, requiring specific rake overlaps, course overlaps, offsets, and other spacing and safety requirements. Often, the buildings upon which the roofing materials are to be installed have quite irregular dimensions, adding to the complication of the installation. Roofing materials require the user to calculate and locate very specific locations upon which to install the manufacturer-required shingle course overhangs and materials offsets, which may not only be time consuming and difficult, but may result in incorrect measurements and subsequently, incorrect installation. There is a need for a guide device to assist in the installation of these roofing materials.
The prior art discloses various guides used in the construction field. For example, U.S. Pat. No. 2,187,087 (Leary), U.S. Pat. No. 4,845,858 (Thomas), U.S. Pat. No. 4,942,670 (Brandt), and U.S. Pat. No. 5,012,590 (Wagner) disclose the use of a tape guide to position studs or beams. U.S. Pat. No. 4,970,797 (Sarasin) discloses the use of a mason's scale for laying courses of bricks. U.S. Pat. No. 308,574 (Poe) discloses the use of a shingling gage to help a roofer lay shingle. Finally, U.S. Pat. No. 5,056,234 (Han) discloses a tape guide to assist in laying roof tiles.
Han discloses a device for use in laying out courses of tiles of various sizes made by various manufacturers. Specifically, a non-disposable tape is disclosed having coded indicia which, when extended along a roof from the eave, identify the roof course lines for tiles of particular manufacturers. Each series of spaced indicia apply to a specific manufacturer's tile type allowing for a three (3) inch overlap and are selected before the tape is extended on the roof. The tile roofing industry is uniquely concerned with maintaining the consistent constant overlap of the tiles so that proper runoff is achieved. Lines are drawn along the roof at the indicia points as the tape is extended, the tape is removed from the roof, and the tiles are laid according to the course lines. A procedure for addressing the last course of tiles toward the peak and sides of the roof is not disclosed, however, and application to other than simple gable roofs is not indicated. Thus, Han discloses an apparatus for assisting in laying tile according to the tile type and tile overlap requirements on simple even roofs.
To date, none of the prior art has addressed the problem a roofer faces in determining the correct amount of overlaps and offsets, as well as required shingle spacing, for installing shingles on a roof. Typically, the roofer must measure the roof, from the edge of the roof to the opposite edge, and then calculate the optimal spacing within the reveal space tolerance range that will provide the best fit for the rows and columns of shingles for that size roof. This method is time-consuming and subject to various inaccuracies. For example, the calculations usually are performed by trial and error and involve fractions. Moreover, once the calculations are performed, the roofer must then make many individual measurements on each end of the roof. Often, the result of making these numerous measurements is that parallax, also known as “creep,” occurs. This is when small errors in individual measurements accumulate and are magnified by the time the roofer installs the last row of shingles. Furthermore, the calculations become very difficult on uneven and intersecting roofs and roofs with other irregularities, such as dormers.
Finally, another problem faced in shingle roofing is that older homes often have irregular eaves and edges so that when a straight line of shingles is laid, the wavy area of the eave may not be covered by the shingles. For the foregoing reasons, there is a need for a device that eliminates the need for a roofer to perform measurements and trial and error calculations in determining the correct reveal space for a roof, that eliminates the possibility for creep, and that facilitates the installation of shingles on uneven and intersecting roofs and roofs with other irregularities, such as dormers. In particular, there is currently a need for a device that allows the roofer to perform the installation of the roof while eliminating the foregoing problems associated with the prior art.
SUMMARY OF THE INVENTIONThe subject invention is a pre-determined and specifically created measuring device that allows a user to quickly, easily and accurately identify points or locations of a grid. In particular, the invention allows the user to identify points or locations of a grid process used in construction from which to snap vertical installation lines without the need for measuring, calculating, or abstract thinking about the placement of the installation lines. In particular, the invention relates to a measuring device for placement of shingles or other building materials to the roof of a building. The invention is particularly useful in installation of building materials which have specific installation restrictions and requirements, including offset, overhang, and gap space requirements.
In one embodiment of the invention, there is provided a roofing tape for assisting in the installation of a plurality of selected roofing material to a roof section, the selected roofing material having a width, an offset requirement, and a gap requirement; the roofing tape including a front surface; a back surface; a first edge; a second edge; a first indicia disposed on the front surface of the roofing tape, located at a pre-determined distance from the first edge designating the starting position; a second indicia indicating placement of the first course, which is disposed at a location apart from the first indicia, the location being equal to the width of the roofing material plus any required gap space; and a third indicia indicating placement of the second course, which is disposed at a location apart from the first indicia, the location being equal to the width of the roofing material plus any required gap space minus half the width of the roofing material.
In another embodiment, there is provided a method of installing building materials to the surface of a building including the steps of: disposing a first tape horizontally across the surface of the building, the first tape including a first series of indicia; disposing a second tape horizontally across the surface of the building, substantially parallel to the first tape, the second tape including a second series of indicia aligned with the first series of indicia; disposing a marker vertically across the surface of the building, wherein the marker is disposed in alignment with an indicia on the first series of indicia and an indicia on the second series of indicia; and installing the building material at a location aligned with the marker.
The use of roofing tape described herein may help prevent against undesirable building material creep and installation error. Certain roofing or siding materials are known to be accordion-type stretchable products, which may undesirably creep and stretch if installed improperly. The use of the inventive roofing tape described herein may be used to help maintain the proper installation tension of the building material. Maintaining proper installation tension is useful to eliminate creep and installation human error by maintaining the exact spacing size for the given building material. Since many traditional standing seam roofing and siding products have multiple bends, each bend provides the potential for undesirable stretch during installation. Through the use of the roofing tape described herein, the installation of these building materials may be monitored and regulated, so as to avoid undesired stretching and ultimate failure in the installation.
Further objects and advantages of the invention will be apparent from the following description of representative embodiments thereof, taken in conjunction with the accompanying drawings, in which:
As shown in
The roofing tape 10 of the present invention is particularly useful when working with building materials, such as roofing shingles or siding. Although any building materials may be used with the present invention, for illustrative purposes the description herein will generally refer to installation of roofing shingles. Standard roofing shingles may have particular measurements and certain requirements for installation. For example, U.S. industry standard roofing shingles may have a height of 12 inches and an overhang requirement of ⅜ inch, while other shingles may have a height of 17 inches and a ⅜ inch overhang or gap requirement. The roofing tape 10 described herein is useful for any desired shingle having any height, length, and overhang/gap requirement. Although U.S. standards are used in this application to illustrate the invention, other standards are fully applicable, including any metric conversions thereof.
As can be seen, the front surface 11 of the tape 10 is marked with a plurality of indicia 18. Any number of indicia 18 may be marked on the roofing tape 10 as desired. The embodiment described in
The indicia 18 on the roofing tape 10 are designed to correlate to the requirements and sizes of the particular roofing materials desired to be used by the builder. In one embodiment, the roofing tape 10 may be printed by the user through means of a computer-generated imaging program, in which the user enters the specific length, width and restrictions/requirements associated with the particular roofing material to be used, and uses the computer to print out the particular indicia 18 on the tape 10. Alternatively, the tape 10 may be pre-printed with indicia 18 and ready for use. The resultant roofing tape 10 is a layout tape displaying the computer-generated image, which outlines the particular placement of the roofing materials onto the roof 12. In an alternate embodiment, depicted in
The indicia 18 provided on the roofing tape 10 are designed to indicate the proper and precise placement of roofing materials onto the roof 12. Any desired number of indicia 18 may be provided on the front surface 16 of the roofing tape 10 as needed. Preferably, there are at least three distinct indicia 18 provided on the roofing tape 10. One indicia 18 indicates the location of the roofing tape 10 to be folded, and which optionally provides the roof 12 an overhang at the edge 20 of the roof 12. A second indicia 18 indicates the width of the roofing material to be used plus any required gap length for the first course. Finally, a third indicia 18 indicates the width of the roofing material to be used plus any required gap length, minus half the width for the second course. In a preferred embodiment, the indicia 18 indicating the location of the roofing tape 10 to be folded (i.e., the first indicia 18 described above) is smaller than the indicia 18 that indicates the width of the roofing material to be used plus any required gap length for the first course.
Preferably, the roofing tape 10 is made from a polyolefin weather-resistant, non-stretchable material, but may be made from any desired material. The roofing tape may, for example, be made of metal, fiberglass, or other weather-resistant materials, which remain substantially stable through various weather conditions, including heat, cold, wet and dry conditions. The back surface of the roofing tape 10 may be provided with a pressure-sensitive, thermally diverse adhesive layer to facilitate retention of the roofing tape 10 against the surface of the roof 12. Alternatively, the roofing tape 10 may be affixed to the roof 12 by staples, nails, or any other physical attachment means. Due to its composition, the roofing tape 10 may be applied to a roof 12 on which an ice and water shield, such as WinterGuard™, has been previously applied. The indicia 18 on the roofing tape 12 will remain visible for any desired length of time, and may remain visible for days or weeks in this environment. In traditional roofing methods, the user is required to make a series of manual markings directly on the roof 12 itself, which have a tendency to disappear in a relatively short period of time and “melt” off from exposure to the sun.
Preferably, the roofing tape 10 is wound onto a spool 34, such as shown in
The roofing tape 10 may be used on even roofs (roofs with equal heights at the two ends), uneven roofs (roofs with unequal heights at the two ends), and intersecting roofs. To install roofing materials, such as shingles, onto the roof 12, the user places the back surface of the roofing tape 10 against the surface of the roof 12 while aligning the first indicia 18A (also known as a “start indicator”) with the side edge 20 of the roof 12. Alternatively, if the side edge 20 of the roof 12 is irregular or warped due to previous poor workmanship, age or weathering, the roofing tape 10 may be adjusted as needed such that at least one of the indicia 18 is aligned with the edge 20 of the roof 12. The user then guides the roofing tape 10 along the roof 12 in a line substantially parallel to the peak 36 and/or the front 22 of the roof 12, preferably utilizing applicator 35 to do so. Once the roofing tape 10 has reached the desired length for installation, the user may begin installing the roofing materials as described below.
In addition to the installation and placement of roofing shingles, the roofing tape 10 described herein may be used to install other building materials onto a building, including metal siding, such as vertical metal paneled wall siding, and standing seam metal roofing. The roofing tape 10 also allows the user to quickly and accurately install other building materials, such as studs, trusses, tile, slate, suspended ceilings, flooring, and other building materials that require specific alignments. As will be appreciated by one of skill in the art, individual building materials have varying sizes and overhang/spacing requirements. For example, Majestic Slate, a roofing material manufactured by Eco-Star (a division of Carlisle Syntec) is 12″ wide, and requires both a 6″ off-set between courses and all courses require a ⅜″ gap between each piece. In this installation, for example, the indicia 18 on the roofing tape 10 are substantially evenly-spaced apart, since the building material requires an even off-set and gap distance between each course.
However, certain building materials require specific spacing and overlap of the materials that may differ between courses of installation. For example, the manufacturer's specifications for GAF Camelot Shingles, which are 17″ high and 34.5″ wide, require a full shingle installation with a ⅜″ overlap of the rake drip edge 32, followed by an offset of 4 15/16″ for the next shingle course. Following that course, an offset of 8⅝″ is required for the next shingle course, and then a 12 15/16″ offset for the fourth shingle course is required. Following this requirement, another full shingle is installed and the four courses outlined above are repeated with respect to the full shingle.
The indicia 18 on the roofing tape 10 may be evenly-spaced apart, or they may allow for increased/reduced offset requirements between courses, such as with building materials like the GAF Camelot Shingles described above. The indicia 18 on the roofing tape 10 are specific to the particular building material used, including any off-set requirements and gap space requirements. For example, the roofing tape 10 may allow the installation of building materials requiring indicia 18 at 6″, 8″, 10″, 12″, 16″, 24″ (plus any allowances for particular spacing/overhang requirements), or any other desired width. The roofing tape 10 allows for the installation of building materials from 3″ to 100″ wide, allowing for any length of off-set, overhang, and/or any required gap spaces.
The roofing tape 10 described herein may be used by itself to provide the user with a precise and detailed arrangement of the placement of the building materials. Alternatively, the roofing tape 10 may be used in conjunction with a vertical layout tape system, such as that described in detail in Applicant's U.S. Pat. No. 6,511,741 entitled “Roofing Tape”, the contents of which are incorporated herein by reference in full. Although the methods and procedures described herein are not intended to limit the user to use the roofing tape 10 in conjunction with the vertical layout tape described in the foregoing U.S. patent, the preferred method is by using the roofing tape 10 and vertical layout tape together.
When used in conjunction with the vertical layout tape described in the foregoing U.S. patent, the roofing tape 10 may provide the required off-set markings 18 within the first several feet of the vertical tape, identifying locations on the roof 12 at which to snap vertical lines for installation grid lines. By using both the roofing tape 10 and the vertical layout tape, the user can then install the roof without any manual measurements, quickly and accurately. With reference to
A method of installation of building materials, such as roofing shingles, is provided herein. With reference to
In this particular embodiment, indicia #2 (18B) corresponds to the opposite end of the building material, and indicates the location on the roof 12 from the starting point at which to place a marker in a direction perpendicular to the roofing tape 10. For example, the marker may be a vertical layout tape 24, or it may be a vertical line drawn on the surface of the roof 12. The location indicated by indicia #2 (18B) provides the location for the placement of the building material starting point to create the desired overlap for the particular roof 12.
In this embodiment, indicia #3 (18C) depicts the specific first offset location from the roofing tape 10 for the first cut building material, with reference to the vertical layout tape 24 location. As may be appreciated by one of skill in the art, the location of the starting point (indicia #1 (18A)) and the vertical layout tape 24 (placed at indicia #2 (18B)), allows the user to place the desired building materials in proper location to create the desired look of the building.
In this particular embodiment, indicia #4 (18D) indicates the specific second offset location from the tape 10 for the first cut building material in reference to the vertical layout tape 24 location. Indicia #5 (18E) indicates the specific third offset location from the tape 10 for the second cut shingle in reference to the vertical layout tape 24 location. Roofing tape 10 may include as many indicia 18 as needed or desired to satisfy any specifications and requirements for the particular building materials used.
If desired, optional indicia #6 (18F) may be printed on the roofing tape 10 to provide for additional spacing. For example, if an end wall area is being used as a starting point for the roofing tape 10, indicia #6 (18F) may be included to allow for a specific spacing away (or “set back”) from the end wall. Indicia #6 (18F) indicates the edge of the end wall, or other start point, at which to install the tape 10 to create a set back from the starting edge 20 of the roof 12. Indicia #1 (18A) again marks the location of the staring point of the installation for the building materials. Thus, indicia #6 (18F) allows the user to easily shift the entire installation as required (or desired) to create the required gap or spacing away from the end wall.
In a method of installation, the user begins by selecting the particular building material to be used, and generates the particular roofing tape 10 specific for that building material, including the material width, as well as any off-set requirements and spacing requirements. The roofing tape 10 may be pre-printed with the required indicia 18, or the indicia 18 may be generated by the user through means of a computer program to print the indicia 18 onto the roofing tape 10.
With the proper indicia 18 printed on the roofing tape 10 for the particular installation, the user begins by folding the roofing tape at indicia #1 (18A) and applying the tape 10 horizontally on the roof 12, beginning at the desired starting point on the roof 12. For example, the starting point may be the side edge 20 of the roof 12. The user applies the tape 10 by unrolling the tape 10 along the roof 12 to the point of exposing indicia #2 (18B). If desired, the user may repeat the application process with a second roofing tape 10′ at a location closer to the peak 36 of the roof 12 (and parallel to the first roofing tape 10). As explained above, any desired means to attach the roofing tape 10 to the roof 12 may be used. With the two roofing tapes 10, 10′ applied to the roof 12, a vertical marker may be applied at the points indicated by indicia #2 (18B, 18B′). If desired, the user may attach a vertical layout tape 24 at this location, or the user may simply snap a reference chalk line 26 along the line connecting points indicated by indicia #2 (18B, 18B′). The user may use a vertical layout tape 24, a chalk line 26, or both, depending on preference. The user then may snap an individual chalk line 26 along the lines connecting any or all of indicia #3 (18C, 18C′), indicia #4 (18D, 18D′) and indicia #5 (18E, 18E′), such that all of the vertical lines indicated by chalk lines 26 have been placed on the roof 12, as depicted in
With reference to
With reference to
Once the final course of building material is installed for that particular section, the user may begin installation on another section. The installation procedure outlined above may be repeated as many times as necessary until the desired installation is complete, such as with complete covering of the roof 12 or the complete covering of a particular section. As may be appreciated, the building material may be installed such that the first full piece of building material 30 hangs over the front 22 of the roof 12, to create a drip edge on the front 22 of the roof 12.
As described above, the roofing tape 10 may include optional indicia #6 (18F), as a starting point for those areas requiring a set back. For example, there may be a vertical wall close to the edge of the roof 12, away from which the user may desire to install the building materials. All installation steps described above and depicted in
The roofing tape 10 may be manufactured with indicia 18 pre-printed on the front side 16 of the roofing tape 10, such that generic roofing materials may be installed onto a roof 12. In this embodiment, the roofing tape 10 may be compatible with generic roofing layout materials, and may be utilized in conjunction with existing vertical layout tapes 24. In particular, the generic roofing tape 10 may be used to install, for example, 5″ reveal shingles, 5⅝″ reveal shingles, 6″ reveal shingles, or any other standard shingle width. In this embodiment, the roofing tape 10 is created as beginning tape extensions of existing vertical layout tape 24, simply by cutting off the roofing tape 10 to create vertical lines along the roof 12 at desired locations (i.e., to correlate with the required reveal length of the generic roofing material). After the vertical lines are created, the remaining vertical layout tape 24 may then be used to create horizontal lines across the roof 12. Once the vertical and horizontal lines have been created along and across the roof 12, the installation grid is complete, and installation of the generic roofing material can easily be completed.
In another embodiment and with reference to
In this embodiment, the series of indicia 110 includes three spaced rows of indicia, designated as 110, 110′ and 110″. The roofing tape 100 may include any number of individual indicia 110 desired. For illustrative purposes only,
In one particular embodiment, as shown in
If desired, the roofing tape 50 may include written instructions printed thereon. For example, the notation “start right, align left” or “start left, align right” may be printed on the roofing tape 50 at desired locations. The front surface 52 of the roofing tape 50 may include any combination of letters and/or numbers and/or icons for communication with the user. Further, the indicia 58, 60, 62 may be any shape or design desired, including letters, numbers, and/or icons. In one particular embodiment, the instructions are printed on the roofing tape 50 at a location proximal to the third indicia 62, to allow for bi-directional use.
EXAMPLESThe following Examples are for illustrative purposes only and are not intended to limit the scope of this invention in any way.
Example 1 Installation of GAF Grand Timberline ShinglesA roof was installed with a covering of GAF Grand Timberline Shingle. GAF Grand Timberline Shingle is 17″ high by 40″ wide per full, individual piece of shingle. According to the manufacturer's specifications, installation of this shingle requires a full shingle installation with a ⅜″ overlap of the rake drip edge on the side of the house. Following the full shingle installation, the manufacturer's specifications require an offset of 7.5″ for the next shingle course, followed by an offset of 15″ for the next shingle course, and then followed by a 22″ offset for the final shingle course. Once this final course has been installed, the specification calls for installation of a full shingle at the next desired location.
The roofing tape was prepared with indicia marked thereon indicating proper placement of the shingles pursuant to manufacturer's specifications. The roofing tape was laid on the roof, and vertical layout tape was placed at the location of indicia #2. The installation grid was then completed on the roof, and the shingles were installed as required. The installation created a full, working roof cover pursuant to manufacturer's specifications. The roof was accurately installed without individual human measurements required.
Example 2 Installation via a Continuous Roll of Roofing TapeA continuous roll of roofing tape was provided, manufactured on a 200 food continuous indicia marking roll. The material to be installed was Majestic Slate by Eco-Star. Each individual slate was 12″ wide, and required a 6″ off-set between courses. Further, each course required a ⅜″ gap between each piece. The roofing tape had a 12⅜″ mark on one side of the front of the roofing tape, and a corresponding mark with a 6″ offset on the opposite side of the front of the roofing tape. Thus, these indicia created the strike line locations for all vertical installation lines of both the full shingle courses and the 6″ step shingle courses, complete with the ⅜″ gap between each shingle.
No individual measurement and human calculation was needed for this installation. The roofing tape was accurate to one pel in 25′.
Example 3 Installation via a Continuous Roll of Roofing Tape with an End WallSimilar to the process described in Example 2, a roofing of Majestic Slate material is installed on a building with an end wall present. In this Example, the roofing tape includes indicia #6 on the side of the roofing tape proximal to Indicia #1 with a ⅜″ gap between indicia #6 and indicia #1. The roofing tape is placed on the roof to align indicia #6 along the end wall. Thus, the resultant roof includes a ⅜″ gap between the end wall and the installed roofing.
No individual measurement and human calculation is needed for this installation. The roofing tape is accurate to one pel in 25′.
Although the invention has been described and illustrated herein by reference to representative embodiments thereof, it will be understood that such embodiments are susceptible of variation and modification without departing from the inventive concepts disclosed. All such variations and modifications, therefore, are intended to be included within the spirit and scope of the appended claims
Claims
1. A roofing tape for assisting in the installation of a plurality of selected roofing material to a roof section, the selected roofing material having a width, an offset requirement, and a gap requirement, the roofing tape comprising:
- a. a front surface;
- b. a back surface;
- c. a first edge;
- d. a second edge;
- e. a first indicia disposed on the front surface of said roofing tape, located at a pre-determined distance from said first edge designating the starting position;
- f. a second indicia indicating placement of the first course, which is disposed at a location apart from said first indicia, said location being equal to the width of the roofing material plus any required gap space; and
- g. a third indicia indicating placement of the second course, which is disposed at a location apart from said first indicia, said location being equal to the width of the roofing material plus any required gap space minus half the width of the roofing material.
2. The roofing tape of claim 1, further comprising additional indicia for placement of additional courses.
3. The roofing tape of claim 1, wherein said roofing tape comprises a weather resistant material.
4. The roofing tape of claim 1, wherein said back surface comprises an adhesive for attachment of said back surface to a building structure.
5. The roofing tape of claim 1, further comprising letters and/or numbers on said front surface.
6. The roofing tape of claim 1, further comprising an applicator for applying the tape to the surface of a building.
7. The roofing tape of claim 6, wherein said applicator is a spool and said tape is disposed around said spool.
8. A method of installing building materials to the surface of a building comprising:
- a. disposing a first tape horizontally across the surface of said building, said first tape including a first series of indicia;
- b. disposing a second tape horizontally across the surface of said building, substantially parallel to said first tape, said second tape including a second series of indicia aligned with said first series of indicia;
- c. disposing a marker vertically across the surface of said building, wherein said marker is disposed in alignment with an indicia on said first series of indicia and an indicia on said second series of indicia; and
- d. installing said building material at a location aligned with said marker.
9. The method of claim 8, wherein said vertical marker comprises a vertical layout tape.
10. The method of claim 8, wherein said vertical marker comprises a chalk line.
11. The method of claim 8, comprising a plurality of markers, wherein each marker is disposed in alignment with an indicia on said first series of indicia and an indicia on said second series of indicia.
12. The method of claim 8, wherein said indicia are disposed at predetermined locations corresponding to the width of said building material plus any required overset and/or gap spaces.
13. The method of claim 8, wherein said building material comprises a roofing material.
Type: Application
Filed: Jul 3, 2008
Publication Date: Sep 3, 2009
Inventor: Ronald Charles Hungarter (Larcksville, PA)
Application Number: 12/167,386
International Classification: E04D 1/34 (20060101); E04D 3/36 (20060101);