ROOF STRUCTURE WITH SNOW GUARD AND METHOD OF INSTALLING
A roof structure and a method of installing a snow guard on the base of a roof is provided, wherein the roof structure includes a plurality of synthetic shingles of thermoplastic materials, and where a snow guard is provided having an outwardly projecting snow-engaging platform and an oppositely provided hook at an upper end, wherein the hook is adapted to engage over and upper edge of a butt portion of one or more shingles in an underlying course of shingles, and wherein a tab portion of a shingle in a next-overlying course of shingles is disposed over the upper end of the snow guard, substantially covering its base, and wherein the snow-engaging platform is adapted to receive snow and ice that may slide down the roof, to intercept the same or break the snow or ice up into small harmless particles. The synthetic shingles of thermoplastic materials allow for the upward bending of the overlying tab portions of shingles a substantial amount within their elastic limit, to permit insertion of snow guards under tab portions of overlying shingles, where such tab portions of overlying shingles are already-installed on a roof, followed by a relaxation of the upwardly bent tab portions of shingles back to a flattened condition overlying the butt portions of shingles in an underlying course of shingles, and overlying the base of the snow guard between the platform and hook, due to the inherent memory of the original flattened shape of the shingles that have their tab portions flexibly upwardly bent.
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It is known to use snow guards on roof structures, particularity in northern climates, where the weather conditions are such that snow and/or ice accumulates on roofs. Snow guards are used, most particularly when the roofs are steeply sloped, to provide protrusions or outwardly extending platforms that protrude outwardly and upwardly, generally perpendicular to the slope of the roof, to engage snow or ice that may accumulate on the roof, to keep sheets of snow or ice from sliding down the roof, off the roof, possibly causing damage to people, shrubs. etc.
Typically, snow guards have, in addition to the protrusion or platform, a base that is disposed between underlying and overlying shingles on the roof. It is generally known that in colder climate conditions, snow guards are installed as the roof is built up, being placed over an underlying shingle or shingles in a course, prior to installing the next-overlying shingle in its overlying course.
Most particularly, it is known that snow guards are desirable on steeply sloped roofs wherein the shingles on the roof are of natural slate or natural tile, being made of materials that are very rigid, often having outer weather-engaging surfaces that can be smooth, allowing snow or ice that accumulates on the outer surfaces of such shingles or tiles to slide downwardly along the highly sloped surface of the roof, most particularly as the snow or ice begins to thaw, with the protrusions or platforms of the snow guards engaging the snow or ice and breaking up large sheets of the same into smaller, generally harmless pieces of snow or ice not readily capable of causing damage to personnel, plants, bushes, etc.
Where a roof is made up of naturally occurring materials, such as slate, shake or tile, it is known to install snow guards as the roof is being laid up, on top of courses of such roof materials that have already been applied, prior to applying an overlying course of such rigid slate, shake, or tile shingles thereover. However, in the case of an already-installed roof of rigid natural slate, shake, or tile shingles, if snow guards are later desired to be installed, it can become necessary to remove some shingles of slate, shake, or tile construction so that the same can be lifted upwardly an amount to install snow guards therebeneath, between shingles in two underlying-overlying courses. Where such slate, shake, or tile shingles of natural materials are rigid, they can break as they are being lifted upwardly. In the absence of breaking it becomes necessary to remove the nails or fasteners for such shingles an amount sufficient to raise such shingles upwardly to enable placement of a snow guard therebeneath, and then to re-fasten such rigid naturally occurring shingles back down to the roof.
THE PRESENT INVENTIONThe present invention is directed to providing snow guards for use with synthetic, generally thermoplastic materials that are either being installed on a roof, or when already-installed on a roof, such that the shingles are made so that they can be flexibly bent upwardly an amount within their elastic limit to permit insertion of snow guards under tab portions of shingles, wherein the snow guards have hooks thereon that engage behind shingles in a next-underlying course, and with the shingles that have been lifted upwardly, flexibly bent within their elastic limit, being then allowed to return to their original generally planar configuration, back down over the snow guard, leaving a protruding or platform portion of the snow guard disposed beneath the shingle, the tab portion of which had been flexibly bent upwardly.
Accordingly, it is an object of this invention to provide a roof structure comprised of a roof base, synthetic shingles of thermoplastic material, and snow guards having hooks at their upper ends and protruding portions, such as platform portions protruding outwardly at their lower ends, beyond the shingled roof in the installed condition, wherein the shingles are sufficiently resiliently flexible to allow the snow guards to be inserted between overlying and underlying shingles after the shingles have been installed on a roof, without breakage of the shingles and without requiring partial or full removal of fasteners holding such shingles to the roof.
It us a further object of this invention to provide a method of installing snow guards on a roof, consistent with the roof structure described above.
It is yet another object of this invention to provide a roof structure and a method of installing snow guards on a roof structure, wherein the resilient flexibility of the synthetic shingle is sufficient to permit installing the snow guards with their protruding platforms temporarily beneath the uplifted roof shingles, so that downwardly and rearwardly facing hooks of the snow guards can engage over upper edges of next-underlying shingles in a course, and then to slide the roof guards downwardly, parallel to the slope of the roof out beyond the lower edge of an upwardly lifted synthetic shingle, allowing the shingle to return to its original position flat against the underlying shingle or shingles on a roof, and overlying a base portion of the snow guard that connects the hook and the outwardly protruding platform portion thereof, such that the platform portion of the snow guard engages at or below the lower edge of the temporarily upwardly bent shingle after that shingle is returned to its original position.
It is another object of this invention to provide snow guards with hooks that have beveled edges, either inwardly beveled, or outwardly beveled in the hook portion.
It is yet a further object of this invention to provide snow guards for installation as described above, wherein the hooks are adapted to be resiliently or springingly engaged behind one or more shingles in a next-underlying course, when the snow guards are installed.
It is a further object of this invention that the synthetic shingles have tracks or ribs on their rear surfaces for allowing sliding movement of snow guards that are being applied, upwardly along a said track, and that after the shingles are installed, the tracks can function to inhibit lateral movement of snow guards relative to overlying shingles.
Other objects and advantages of the present invention will be readily apparent upon a reading of the following brief descriptions of the drawing figures, the detailed descriptions of the preferred embodiments, and the appended claims.
Referring now to
The thermoplastic shingles 28 are each preferably constructed of a thermoplastic resin material which may or may not have fillers therein, and which may or may not have reinforcement materials therein, such as lengths of fiber, for additional strength. The shingles 28 will also preferably be molded or shaped to simulate natural slate, tile or shake materials that are generally not flexible, although the shingles 28, while simulating natural materials, will have sufficient flexibility that they can be upwardly, flexibly bent an amount within their elastic limit to permit insertion of snow guards therebeneath, and allow for retraction to their original, generally flattened or original configurations that existed prior to being flexibly bent upwardly, after the upward force that flexibly bends them is removed.
The synthetic shingles may, if desired have separate materials for their core and capstock (outer, weather exposed portions, if desired).
Each shingle 28 has an upper edge 31, a lower edge 32, a right edge 33, and a left edge 34. Right and left edges of adjacent shingles may be slightly spaced apart as shown at 35, between their butt portions 30. The shingles 28 may also have slots 36 between their right and left edges of their tab portions when the shingles 28 are disposed adjacent each other, as shown in
With reference now to
With respect to the enlarged fragmentary illustration of
For ready reference, the illustrated shingle in
As shown in
With the shingle 28′ flexibly bent upwardly as shown in
With reference now to
In cold weather conditions, or whenever shingles 28 become somewhat brittle, an application of heat via a blow dryer or some other heating device may be helpful to make the resilient shingle more flexible, so that cracking of the shingle is avoided when the shingles are upwardly bent for installation of snow guards.
With respect to
Referring to
With reference now with
However, at the upper end 62 of the snow guard 63, there is shown a nail or other fastener hole 65 for fastening the snow guard 63 over an underlying course of shingles, when shingles of a very rigid type, such as natural slate, shake or tile that are being applied to a roof (not shown). In such types of installations, the base 60 overlies a shingle lying therebeneath or extends between adjacent shingles in a course, and the upper end is secured to the base roof surface by means of nails or other fasteners applied through holes 65 in the snow guard base 60, such that the snow guard 63, as a practical matter, can only be installed during the original installation of rigid, non-flexible shingles of such natural materials or rigid synthetic materials resembling natural materials.
With reference now to
With reference now to
In
In
In
With respect to
In
In
Any of the snow guards of
With reference now to
In a case where all shingles 28 are of the same dimension, snow guards may be centered tinder the overlying course or over or within the gap between adjacent shingles of the underlying course. If the width of shingles varies then the “tracks” could help in placement of the snow guards. In a case where all shingles are the same size, tracks guide the snow guards between adjacent shingles of an underlying course, as does the gap between the shingles of the underlying course. When varying widths of shingles are employed, tracks formed from ribs of a hollowed-out structure act as guides or installation tracks to assist in placement of the snow guards. The tracks can also assist in redusing lateral movement of installed snow guards.
It will be apparent for the foregoing that various modifications may be made in the details of construction as well as in the use and operation of the components of this invention, all within the spirit and scope of the invention as defined in the appended claims.
Claims
1. A roof structure comprising:
- (a) a roof base of predetermined slope, adapted to receive shingles thereon, fastened thereto;
- (b) a plurality of synthetic shingles of thermoplastic materials having upper and lower surfaces, with their lower surfaces fastened to the roof base in a plurality of shingle courses, with shingles in each course being laid side-by-side, with the shingles each having butt portions and tab portions and having their butt portions fastened to the roof base by fasteners, with shingles in underlying courses having exposed tab portions, with shingles in next-overlying courses having their tab portions substantially covering butt portions of shingles in next-underlying courses, and wherein each shingle has upper, lower, right and left edges;
- (e) each shingle being substantially rigid while being sufficiently resiliently flexible within its elastic limit whereby tab portions of shingles may be flexibly bent upwardly an amount within their elastic limit to permit insertion of snow guards under tab portions of shingles;
- (d) snow guards inserted under tab portions of shingles;
- (e) said snow guards each having: (i) a snow-engaging platform portion normally protruding outwardly beyond the shingled roof in the installed condition on a roof, below a lower edge of a shingle in a given over-lying course; (ii) a hook engaged behind an upper edge of at least one shingle in a next-underlying course to the course of (i) above; (iii) a base connecting the snow-engaging portion and hook, disposed beneath the shingle in the given overlying course of (i) above and above the at least one shingle in the next-underlying course of (ii) above.
2. The root structure of claim 1, wherein the platform portion of each snow guard is disposed directly below and adjacent a lower edge of a shingle that overlies the snow guard base.
3. The roof structure of claim 1, wherein the resilient flexibility of each shingle within its elastic limit is sufficient to permit the lower edge of the shingle to be bent upwardly an amount to permit insertion of the outwardly protruding platform portion of the snow guard beneath the tab portion of the shingle.
4. The roof structure of claim 1, wherein the hooks are each in engagement with upper edges of two adjacent shingles.
5. The roof structure of claim 1, wherein the bases of the snow guards extend between right and left edges of butt portions of adjacent shingles, with said adjacent shingles inhibiting lateral movement of installed snow guards.
6. The roof structure of claim 1, wherein the hook of each snow guard has an outwardly beveled edge.
7. The hook structure of claim 1, wherein the hook of each snow guard has an inwardly beveled edge.
8. The roof structure of claim 1, wherein the hook of each snow guard is arcuately rounded.
9. The roof structure of claim 1, wherein the base of each snow guard has an upper end opposite the hook that is disposed at an angle to the base.
10. The roof structure of claim 1, wherein the hook is in spring-like frictional engagement behind at least one shingle in said next-underlying course.
11. The roof structure of claim 1, wherein shingles on the roof base have at least one recessed track in their lower surfaces between upper and lower shingle edges, and with bases of snow guards disposed in said tracks, facilitating guiding installation of snow guards behind installed shingles.
12. The roof structure of claim 11, with said tracks inhibiting lateral movement of snow guards relative to overlying shingles.
13. The roof structure of claim 2, wherein the resilient flexibility of each shingle within its elastic limit is sufficient to permit the lower edge of the shingle to be bent upwardly an amount to permit insertion of the outwardly protruding platform portion of the snow guard beneath the tab portion of the shingle, wherein the hooks are each in engagement with upper edges of two adjacent shingles, wherein the bases of the snow guards extend between right and left edges of butt portions of adjacent shingles, with said adjacent shingles inhibiting lateral movement of installed snow guards, wherein shingles on the roof base have at least one recessed track in their lower surfaces between upper and lower shingle edges, and with bases of snow guards disposed in said tracks, facilitating guiding installation of snow guards behind installed shingles, and with said tracks inhibiting lateral movement of snow guards relative to overlying shingles.
14. A method of installing a snow guard on a roof base of a roof of predetermined slope, with the roof base having already-installed shingles thereon comprising the steps of:
- (a) first installing on the roof base, a plurality of synthetic shingles of thermoplastic materials having upper and lower surfaces, with their lower surfaces fastened to the roof base in a plurality of shingle courses, with shingles in each course being laid side-by-side, with the shingles each having butt portions and tab portions and having their butt portions fastened to the roof base by fasteners, with shingles in underlying courses having exposed tab portions, with shingles in next-overlying courses having their tab portions substantially covering butt portions of shingles in next-underlying courses, and wherein each shingle has upper, lower, right and left edges;
- (b) each shingle being substantially rigid while being sufficiently resiliently flexible within its elastic limit whereby tab potions of shingles may be flexibly bent upwardly an amount within their elastic limit to permit insertion of snow guards under tab portions of shingles;
- (c) flexibly lifting tab portions of shingles an amount within their elastic limit to permit insertion of snow guards under tab portions of shingles;
- (d) inserting snow guards under tab portions of shingles;
- (e) said snow guards each having; (i) a snow-engaging platform portion normally protruding outwardly beyond the shingled roof in the installed condition on a roof, below a lower edge of a shingle in a given overlying course; (ii) a hook engaged behind an upper edge of at least one shingle in a next-underlying course to the course of (i) above: (iii) a base connecting the snow-engaging platform portion and hook, disposed beneath the shingle in the given overlying course of (i) above and above the at least one shingle in the next-underlying course of (ii) above;
- (f) wherein the inserting step includes moving hook portions of the snow guards upwardly beyond the upper edges of snow guards in a next underlying course, and then partially withdrawing the snow guards downwardly an amount such that the hooks engage behind the shingles in a next-underlying course; and
- (g) allowing the lifted tab portions of shingles to resiliently retract toward bases of underlying snow guards and against shingles in a next-underlying course.
15. The method of claim 14, including disposing platform portions of the snow guards directly below and adjacent lower edges of shingles that overly the snow guard bases.
16. The method of claim 14, wherein the flexibly lifting step includes bending the lower edges of shingles an amount to permit insertion of the outwardly protruding platform portions of the snow guards beneath tab portions of shingles, and then inserting the snow guards beneath the upwardly bent positions of shingles, with the platform portions of the snow guards beneath the upwardly bent portions of the shingles.
17. The method of claim 14, including the step of engaging the hooks of snow guards behind upper edges of two adjacent shingles.
18. The method of claim 14, including the step of placing bases of snow guards between right and left edges of butt portions of adjacent shingles, whereby adjacent shingles inhibit lateral movement of installed snow guards.
19. The method of claim 14, including providing the hooks with spring-like ends, and engaging the spring-like ends of the hooks in frictional engagement behind at least one shingle in a next-underlying course.
20. The method of claim 14, wherein the shingles have at least one recessed track in their lower surfaces, between upper and lower shingle edges, and including the step of disposing the bases of snow guards in said tracks to facilitate a guided installation of snow guards behind installed shingles.
21. The method of claim 20, including the step of inhibiting lateral movement of snow guards relative to overlying shingles by confinement of the snow guards in the tracks.
22. The method of claim 14, including disposing platform portions of the snow guards directly below and adjacent lower edges of shingles that overly the snow guard bases, wherein the flexibly lifting step includes bending the lower edges of shingles an amount to permit insertion of the outwardly protruding platform portions of the snow guards beneath tab portions of shingles, and then inserting, the snow guards beneath the upwardly bent portions of shingles, with the platform portions of the snow guards beneath the upwardly bent portions of the shingles, including the step of engaging the hooks of snow guards behind upper edges of two adjacent shingles, including the step of placing bases of snow guards between right and left edges of butt portions of adjacent shingles, whereby adjacent shingles inhibit lateral movement of installed snow guards, including providing the hooks with spring-like ends, and engaging the spring-like ends of the hooks in frictional engagement behind at least one shingle in a next-underlying course, wherein the shingles have at least one recessed track in their lower surfaces, between upper and lower shingle edges, and including the step of disposing the bases of snow guards in said tracks to facilitate a guided installation of snow guards behind installed shingles, including the step of inhibiting lateral movement of snow guards relative to overlying shingles by confinement of the snow guards in the tracks.
23. The method of claim 14, including the step of applying heat to shingles prior to the flexibly lifting step of clause (c), to soften the shingles to facilitate the lifting of tab portions thereof.
Type: Application
Filed: Mar 26, 2008
Publication Date: Oct 1, 2009
Patent Grant number: 7874105
Applicant: Certain Teed Corporation (Valley Forge, PA)
Inventors: Gregory F. Jacobs (Oreland, PA), Robert L. Jenkins (Honey Brook, PA)
Application Number: 12/055,464
International Classification: E04D 13/076 (20060101);