VORTEX TUBE
The invention relates to a vortex tube (1) for the generation of cold air. The vortex tube comprises a tube body (2) with a wall (5), the inner wall surface (6) of which forms a channel (7) with a circular-cylindrical cross section. A vortex generator (8) is arranged in a first end (9) of the channel (7) and a flow limiting body (10) is arranged in a second end (11) of the channel (7). One or several outlet/s (12) for hot air is/are arranged at the second end (11) of the channel (7). The vortex generator (8) has an opening (13) through which cold air may leave the channel. A conduit (14) for the supply of compressed air to the vortex generator (8) runs through the wall (5) of the tube body (2) in parallel with the inner channel (7) from a rear end (3) of the tube body (2) up to an inlet (15) to the vortex generator (8).
This application claims priority to Swedish Patent Application No. 0800805-4, filed on 10 Apr. 2008, the complete disclosure of which is incorporated herein by reference.
TECHNICAL FIELDThe present invention relates to a vortex tube designed to generate cold air.
BACKGROUND OF THE INVENTIONA vortex tube, also known as Ranque-Hilsch tube, is a device which is used in such cases where one wants to generate a flow of cold air. A field of application for vortex tubes may be cooling of tools, for example grinding discs. Other fields of application comprise cooling of coatings within the plastic industry, for example. In a vortex tube a flow of air is sent through a vortex generator that causes the air to rotate and a vortex of air to move inside a tube. In a second end of the tube the air vortex meets a resistance and the air flow is divided into two parts, one flow of cold air and one flow of hot air. The cold air flow moves backwards in a direction towards the vortex generator and out through a central opening therein. The hot air flow leaves the vortex tube through another path. Vortex tubes according to prior art are described in EP 1 396 690 A1 and U.S. Pat. No. 3,183,273, for instance. A conceivable theoretic explanation of the effect of the vortex tube may be that the part of the air flow, which turns back at the resistance, delivers thermal energy to the air vortex moving forwards in a direction towards the resistance.
An object of the present invention is to provide an improved vortex tube. In this context, it is, inter alia, an object to give the vortex tube a more compact design.
DISCLOSURE OF THE INVENTIONThe present invention relates to a vortex tube for the generation of cold air. The vortex tube comprises a tube body with a wall, the inner wall surface of which forms an inner channel with a circular-cylindrical cross section. A vortex generator is located in a first end of the channel and a flow limiting body (a resistance) is located in a second end of the channel, and an outlet for hot air is also arranged at the second end of the channel. The vortex generator has an opening, through which cold air may leave the channel in the first end of the channel, and further the vortex tube has at least one conduit for the supply of compressed air to the vortex generator. Said at least one conduit for the supply of compressed air extends in the same axial direction as the tube body and runs from a rear end of the vortex tube up to an inlet to the vortex generator, and the rear end of the vortex tube is adapted to be connected to a source of compressed air.
In an embodiment, said at least one conduit for the supply of compressed air extends/runs from a rear end of the very tube body through the wall of the tube body in parallel with the inner channel. However, embodiments are conceivable, where this is not the case.
In some embodiments the vortex tube has a plurality of conduits for compressed air extending/running through the wall of the tube body in parallel with the inner channel. The conduits for compressed air may then be distributed around the circumference of the tube body, and preferably they are evenly distributed around the circumference of the tube body to give a uniform flow in the inner channel of the vortex tube.
The outlet for hot air, which is arranged in connection to the second end of the channel, is preferably designed to discharge hot air radially outwardly from the tube body.
An axially adjustable first sleeve may possibly be arranged on the tube body in connection to the outlet for hot air, so that, by means of axial displacement of the first sleeve, one can adjust the size of the outlet for hot air.
The vortex generator may be designed so that it has passages, which at first converge and then diverge in a direction from the inlet of the vortex generator and towards the inner channel of the tube body.
The vortex tube may comprise a valve, which is arranged to be axially displaceable into the vortex generator or out of it, so that a flow of air through the vortex generator may be adjusted thereby. According to one embodiment, such a valve may be arranged inside a second sleeve. Said second sleeve has a first end which is threaded onto the tube body so that, by screwing/turning the second sleeve, one may adjust the position of the valve in relation to the vortex generator. Said second sleeve has an outwardly open second end through which cold air may flow out.
The second sleeve may possibly comprise one or more vanes arranged between the valve and the outwardly open second end of the second sleeve. Such vanes are arranged at least partly to convert a rotating air flow into a straight air flow.
The second, outwardly open end of the second sleeve may possibly be toothed along its circumference so that an air flow from the vortex tube is not blocked if the outwardly open end of the second sleeve would be pressed against a hindrance.
A sound-absorbing filter may be arranged on the tube body around the region of the outlet/outlets for hot air. The sound-absorbing filter is suitably designed as a sleeve.
With reference to
In
As may be seen from
In the embodiment shown in
A possible embodiment of the vortex generator 8 and its inlet 15 will now be explained with reference to
The vortex generator 8 may be made integral with the tube body 2 or it may be manufactured as a separate body which is then mounted onto the vortex tube 1, e.g. by fixing it in the tube body 2.
The idea to use converging/diverging passages may be used also in such vortex tubes where air is transversally supplied like in the vortex tube shown in
In one embodiment, the outlet 12 (or the outlets 12) for hot air is/are designed to discharge hot air radially outwardly from the tube body 2. Suitably, there is a plurality of outlets 12 distributed around the circumference of the tube body 2. Such a design of the tube body 2 is shown in
A possible design of the flow limiting body 10 (or the resistance 10) is shown in
It should be understood that the adjustment of the available outlet area of the outlet/outlets 12 for hot air which is shown in
As an alternative to a separate control sleeve 28, embodiments are conceivable where the axially displaceable first sleeve 17 has an inner thread (not shown) cooperating with an outer thread (not shown) of the tube body 2.
In the example shown, the sleeve 17 is displaced by it having an outer thread 30 which cooperates with the inner thread 29 of the control sleeve. However, embodiments are conceivable, where the sleeve 17 does not utilize threads for displacement of the sleeve. For example, the sleeve could be loosely mounted on the tube body 2 but be so snugly fitted on the tube body that, in order to displace the sleeve 17, the friction must be overcome and a certain force must be used.
As an alternative to the axially displaceable sleeve 17, one may use, for example, a sleeve which, at different angle positions, blocks the outlet/outlets 12 more or less. Such a sleeve may be provided with an opening/openings which correspond(s) to the outlet/outlets 12 for hot air and which may be turned so that they completely or partly coincide with the outlet/outlets 12. The sleeve may then be given such a design that, in one angular position, it completely blocks the outlet/outlets 12 for hot air.
The axially displaceable and/or turnable sleeve 17 thus permits an adjustment of the amount of hot air leaving the vortex tube. This adjustment takes place independently of the total amount of air. Thus, the vortex tube is designed such that the size of the outlet/outlets 12 for hot air can be adjusted. In this way, one can adjust the ratio between the amount of hot air discharged and the amount of cold air discharged. This adjustment is independent of the total flow.
In one embodiment, the vortex tube I further comprises a valve 20, which is axially displaceable into the vortex generator 8 or out of it, so that a flow of air through the vortex generator 8 may be adjusted thereby. An example of a possible design of such a valve is shown in
The dimensions of the male part 36 may be chosen somewhat smaller than the dimensions of the passages 19 in the vortex generator; they may be about 5% smaller, for instance, so a certain play is obtained.
The valve 20 may possibly be manufactured in two parts; one front part 20a and a rear part 20b (see
The function of the valve 20 will now be explained with reference to
The second sleeve 21 may be manufactured in one single piece. As may be seen from
As may be seen from e.g.
As an alternative to the embodiment shown in
As may be seen from for example
As may be best seen from
As may be seen from
Another way to utilize the vortex tube 1 of the invention is shown in
The vortex tube 1 of the invention functions in the following way. Compressed air is admitted from the rear, possibly through activation of an air blow gun, such as the blow gun shown in
If a user of the vortex tube 1 wants to reduce the total amount of air, this may be done through screwing/turning the second sleeve 21, such that, thereby, the valve 20 will move axially in the vortex tube 1 and enter farther into the inlet of the vortex generator 8 so that the air flow is throttled. If one instead wants to increase the total air flow, the second sleeve 21 is screwed in the other direction so that the valve 20 moves out of the vortex generator 8.
For adjustment of the ratio between the amount of cold air leaving the vortex tube 1 and the amount of hot air leaving the vortex tube 1, the outer control sleeve 28 (see
Experiments performed with compressed air which has been added at an overpressure of 4 to 6 bars, have showed that a good cooling effect is obtained when the share of cold air is 30 to 35% and the share of hot air is 65 to 70%. For example, the share of cold air may be 33% and the share of hot air 67%. However, it shall be realized that the share of cold air may be higher than 35% and lower than 30%. However, when the share of cold air increases, the cold air will become gradually warmer; the cooling effect decreases.
Both the tube body 2 and the other components in the vortex tube 1 may be manufactured of basically any material, for instance stainless steel or any other metallic material. However, it has proved that, from a manufacturing point of view, it may be suitable to choose a plastic material. The axially running conduits 14 in the tube body 2 may be difficult to obtain with machining, as they are relatively narrow in relation to their length. As an example, the tube body 2 may be made of a polyamide material, e.g. a material marketed under the trade name HTN PA, but also other choices of material are conceivable.
During experiments with the vortex tube of the invention, it has been possible to obtain an outgoing temperature of the cold air of −34° C. at an overpressure of 5 bars and a starting temperature of +21° C. The temperature of the hot air was then +52° C. The noise level measured was about 70 dB.
In an embodiment which has been considered by the inventor, the vortex tube 1 may have a total length of about 170 mm and an outer diameter of about 20 to 25 mm but the vortex tube may, of course, have other sizes. For instance, embodiments are conceivable where the total length of the vortex tube 1 is in the range of 150 mm to 250 mm and the outer diameter of the vortex tube is larger than 25 mm or smaller than 20 mm.
A second embodiment will now be described with reference to
Through the axial design of the conduits 14 for the supply of compressed air (the conduits 14 run in parallel with the inner channel of the tube body 2) a more compact design of the vortex tube is obtained, and the vortex tube 1 thereby becomes easier to handle. The diameter will be smaller as a connection from the side is not needed. In addition, one may easily place several vortex tubes in parallel with each other on a common manifold 60 in the way shown in
In the embodiment shown in
If the conduits 14 for the supply of compressed air run axially (from one end of the tube body 2 up to the inlet to the vortex generator 2, in parallel with the inner channel 7 of the tube body 2) also another advantage is achieved. This design makes it possible to adjust the total air flow by means of a valve 20 fitting into the mouths of the conduits 14.
If the size of the outlet 12 (or outlets 12) for hot air can be adjusted, the ratio between hot air and cold air can easily be adjusted.
If the axially displaceable sleeve 17 is present, the size of the outlet/outlets 12 can easily be adjusted.
By means of the turnable second sleeve 21 and the valve 20 one may easily adjust the total amount of air.
If there is an adjustment possibility for the total air flow (the valve 20) and another adjustment possibility (the axially displaceable sleeve 17) for the adjustment of the ratio between hot air and cold air, one may adjust the total flow independently of the ratio between cold air and hot air. In a corresponding manner, the ratio between hot air and cold air may be adjusted independently of the total air flow.
If the rear end 3itself of the tube body 2 is connectable to a source of compressed air, a more compact design is obtained.
Claims
1. A vortex tube for the generation of cold air, which vortex tube comprises a tube body with a wall, the inner wall surface of which forms an inner channel with a circular-cylindrical cross section, and wherein a vortex generator is arranged in a first end of the channel and a flow limiting body is arranged in a second end of the channel, and wherein at least one outlet for hot air is arranged at the second end of the channel and the vortex generator has an opening through which cold air may leave the channel in a first end of the channel, and wherein the vortex tube further has at least one conduit for the supply of compressed air to the vortex generator, and wherein said at least one conduit for the supply of compressed air extends in the same axial direction as the tube body and extends from a rear end of the vortex tube up to an inlet to the vortex generator, and in that the rear end of the vortex tube is adapted to be connected to a source of compressed air.
2. A vortex tube according to claim 1, wherein said at least one conduit for the supply of compressed air extends through the wall of the tube body in parallel with the inner channel from a rear end of the tube body up to an inlet to the vortex generator, and in that the rear end of the tube body is adapted to be connected to a source of compressed air.
3. A vortex tube according to claim 2, wherein the vortex tube has a plurality of conduits for compressed air running through the wall of the tube body in parallel with the inner channel, wherein the conduits for compressed air are distributed around the circumference of the tube body.
4. A vortex tube according to claim 1, wherein said at least one outlet for hot air which is arranged at the second end of the channel is designed to let out hot air radially outwardly from the tube body.
5. A vortex tube according to claim 2, wherein the vortex tube is designed such the size of said at least one outlet for hot air can be adjusted.
6. A vortex tube according to claim 5, wherein an axially adjustable first sleeve is arranged on the tube body and associated with said at least one outlet for hot air so that one may adjust the size of the outlet for hot air through axial displacement of the first sleeve.
7. A vortex tube according to claim 2, wherein the vortex generator comprises passages which first converge and then diverge in a direction from the inlet of the vortex generator and towards the inner channel of the tube body.
8. A vortex tube according to claim 2, wherein the vortex tube further comprises a valve, which is arranged to be axially displaced into the vortex generator or out of it, so that a flow of air through the vortex generator may be adjusted thereby.
9. A vortex tube according to claim 8, wherein the valve is arranged inside a second sleeve, which second sleeve has a first end that is threaded onto the tube body such that, by screwing the second sleeve, one can adjust the position of the valve in relation to the vortex generator, and in that the second sleeve has an outwardly open second end through which cold air may flow out.
10. A vortex tube according to claim 9, wherein the second sleeve comprises at least one vane arranged between the valve and the outwardly open second end of the second sleeve, which vane is arranged to at least partly convert a rotating air flow into a straight air flow.
11. A vortex tube according to claim 9, wherein the outwardly open second end of the second sleeve is toothed along its circumference so that an air flow from the vortex tube will not be blocked if the outwardly open end of the second sleeve would be pressed against a hindrance.
12. A vortex tube according to claim 6, wherein a sound-absorbing filter is arranged on the tube body around the region for the outlet or outlets for hot air.
Type: Application
Filed: Apr 1, 2009
Publication Date: Oct 15, 2009
Inventor: Rasmus Erik Tibell (Goteborg)
Application Number: 12/416,187
International Classification: F25B 9/02 (20060101); F25D 19/00 (20060101);