Automatic binding device for a container
An automatic binding device for coupling at least two containers includes a latch being twisted during insertion/disengagement into/from a coupling hole of corner castings; a pair of housings for covering a circumferential surface of a rotating shaft of the latch; and a torsion spring for re-rotating the latch substantially to its original condition before rotating, the torsion spring being installed at the circumferential surface of the rotating shaft. Furthermore, the automatic binding device for a container is provided with the indicator capable of allowing a user to see the present state of the binding device with the naked eye.
1. Field of the Invention
The present invention relates generally to an automatic binding device for a container, and more particularly to an automatic binding device capable of detachably coupling at least two containers with easy, in which an upper fitting member is inserted into an upper corner casting and continuously may be rotated in the clockwise direction due to an elastic force of a torsion spring, thereby it is locked in the upper corner casting, wherein when an upper container descends by means of a crane so as to be combined to a lower container in a state that the binding device is installed in the upper corner casting, then a lower fitting member is inserted into a lower corner casting of a lower container after it contacting with the lower corner casting and continuously being rotated due to the weight of the upper container, in which a rotating shaft of the latch returns to its initial state due to the elastic force of the torsion spring, wherein when the upper container is lifted by means of the crane so as to be released from the lower container, then wing slanted surfaces of the lower fitting member are contacted with the lower corner casting and continuously being rotated in the counter-clockwise direction, thereby the lower fitting member can be released from the lower corner casting.
The automatic binding device for a container according to the present invention is provided with an indicator capable of allowing a user to see the present state of the binding device with the naked eye, in which the indicator comprises a marker which is capable of protruding to the outside of a housing in accordance with rotation of the rotating shaft, in which a friction resistance member is engaged with the upper fitting member within a fitting groove formed at a corner of the lower portion of the upper fitting member, wherein when the containers loaded in a large size of ship by using the binding device according to the present invention are at sea, the pitching of the ship has been occurred due to operation of waves, in which the rotation of the latch is delayed during the time interval between the moment when the positive load changes into the negative load and the moment when the negative load changes into the positive load, thereby it is possible to prevent the lower fitting member from being released from the lower corner casting.
2. Description of the Prior Art
A variety of systems for automatically binding containers to be loaded or unloaded into or from a ship have been proposed. One approach is, an automatic binding device for a container had been proposed on Korean Patent No. 10-499,247. This binding device is provided with a rotating shaft for an upper locking head of which two keys are integrally formed with the rotating shaft. One side surface of the key comprises a horizontal plane so as to prevent it from being interfered with a locking pin inserted into a slit. A binding hole for receiving the rotating shaft of the upper locker is formed at the center of a lower locker. A fitting shoulder portion is formed at a one side of the binding hole so that the key may be brought into contact with it during operation. A horizontal cross section is provided from the one side of the fitting shoulder portion to the slit. Due to this structure, it is possible to detachably combine the binding device with the container without using any portable lever.
However, it has not been possible or practical to exactly maintain the locking state between the biding device and the container when a negative weight is applied. Since the structure of the automatic binding device for the container is complicated, the manufacturing cost thereof is increased. This leads to the economical waste for the patient.
SUMMARY OF THE INVENTIONThe device of the present invention has significant advantages over previously known apparatus. In consideration of the above-mentioned disadvantages or inconveniences of the conventional devices, an object of the present invention is to provide an automatic binding device freely attachable to or detachable from at least two containers with easy, which gives a considerable reduction in costs and a considerable improvement in value of commodities by simplifying the structure, in which a latch may be twisted during insertion/disengagement it into/from a coupling hole formed through walls of a corner casting, in which a pair of housings covers a circumferential surface of a rotating shaft of the latch, and in which a torsion spring for re-rotating the latch substantially to its original condition before rotating is installed at the circumferential surface of the rotating shaft.
When the latch according to the present invention is inserted into or released from the corner casting, it can be twisted due to the weight applied in the vertical direction. Accordingly, if a weight is applied to the latch in any direction not in the vertical direction due to the pitching of the ship, then the latch cannot be rotated, and thereby it is possible to maintain a safe locking state between the latch and the corner casting. Consequently, it is possible to prevent future accidents caused by the malfunction of the latch from being generated.
The automatic binding device for a container according to the present invention is capable of preventing an upper fitting member from being released from the corner casting by employing a friction resistance member engaged with the upper fitting member within a fitting groove formed at a corner of the lower portion of the upper fitting member, wherein when the containers loaded in a large size of ship by using the binding device according to the present invention are at sea, the pitching of the ship has been occurred due to operation of waves, wherein the rotation of the latch is delayed during the time interval between the moment when the positive load changes into the negative load and the moment when the negative load changes into the positive load, and thereby it is possible to prevent the lower fitting member from being released from the lower corner casting.
In order to achieve the object, the present invention provides an automatic binding device for a container of the type in which an upper fitting member and a lower fitting member thereof are inserted into or detachable from coupling holes formed through walls of corner castings, and in which the corner castings are positioned at upper and lower corners of at least two containers for a ship respectively, the improvement comprising:
a latch being twisted during insertion/disengagement it into/from the coupling hole of the corner castings;
a pair of housings for covering a circumferential surface of a rotating shaft of the latch; and
a torsion spring for re-rotating the latch substantially to its original condition before rotating, the torsion spring being installed at the circumferential surface of the rotating shaft;
wherein the rotating shaft is provided with a spring hanger formed at a one side of the circumferential surface of the rotating shaft, wherein the latch has a fitting member body formed at a lower portion thereof and tapered downwards from a lower portion of the rotating shaft, wherein rounding wings are formed at both sides of the fitting member body and tapered downwards at a slanting angle of 45±2 degrees, and the rounding wings have a wing slanted surface formed at the uppermost surface thereof and tapered downwards in a clockwise direction, wherein an upper fitting member is formed at an upper portion of the rotating shaft and extends at a predetermined distance in the horizontal direction, wherein a projection having a mountain shape upwardly protrudes from an upper surface of the upper fitting member and has a through hole formed there through, wherein an operating space is provided in halves of the housing respectively, wherein a spring support portion for locking and supporting a one end of the torsion spring is formed in the housing at a position adjacent to the operating space, and wherein a fixing protrusion edge protrudes from the center of an outer surface of the housing and it is brought into contact with and supported by the slanted guide surface of the coupling hole.
A fitting groove is formed at a corner of a lower portion of the upper fitting member. A friction resistance member having an internal screw thread is engaged with the upper fitting member within the fitting groove by means of a screw screwed into the internal screw thread and driven into the upper fitting member so that the friction resistance member is brought into contact with an inner bottom surface of the corner castings, and wherein the friction resistance member is a material selected from the group consisting of a rubber, a polyurethane and a soft synthetic resin.
At least one groove for communicating the operating space with an exterior of the housing is formed at a one inner surface of the housing. An indicator is consisted of a wire main body made of a wire rope, a hanging ring-shaped portion formed at a one end thereof and a marker formed at the other end thereof. At least one washer is disposed at a middle portion of the wire main body and a coiled spring is disposed between the washer and the marker.
The at least one groove comprises a first groove, a second groove and a third groove which are integrally communicated with each other, in which a dimension of the first groove is smaller than that of the second groove and continuously the dimension of the second groove is smaller than that of the third groove. When the latch and the housing are combined with each other, then the indicator is received in the grooves and the operating space, and thereby permitting relative motion of the indicator with respect to the housing. The hanging ring-shaped portion of the indicator is locked at the spring hanger of the rotating shaft. When the indicator is positioned within the interior of the housing, the marker is received in the third groove, and the washer is locked at a fitting shoulder portion formed at a border between the first groove and the second groove.
The above object and other characteristics and advantages of the present invention will become more apparent by describing in detail preferred embodiments thereof with reference to the attached drawings, in which:
Hereinafter, the constitution and the operation of an automatic biding device for a container according to the preferred embodiments of the present invention will be explained in more detail with reference to the accompanying drawings
As will be best seen in
Referring to
Referring to
As shown in
In the meantime, an upper fitting member 30 is formed at an upper portion of the rotating shaft 20 and extends at a predetermined distance in the horizontal direction. A projection 32 having a mountain shape upwardly protrudes from an upper surface of the upper fitting member 30 and has a through hole 31 formed there through. If a user wants to make the latch 2 rotate manually, he or she may put a rod into the through hole 31.
As best seen in
As shown in
A preferred second embodiment of the present invention as shown in
Referring to
Meanwhile, the indicator 44 is consisted of a wire main body 49 made of a wire rope, a hanging ring-shaped portion 45 formed at a one end thereof and a marker 46 formed at the other end thereof.
If the latch 2 and the housing 3 are combined with each other, then the indicator 44 is received in the grooves 41,42,43 and the operating space 4, and thereby permitting relative motion of the indicator 44 with respect to the housing 3. At this time, the hanging ring-shaped portion 45 of the indicator 44 is locked at the spring hanger 21 of the rotating shaft 20. When the indicator 44 is positioned within the interior of the housing 3, the marker 46 is received in the third groove 43 and the washer 47 is locked at the fitting shoulder portion 41a formed at the border between the first groove 41 and the second groove 42. Furthermore, at least one washer 47 is disposed at a middle portion of the wire main body 49 and a coiled spring is disposed between the washer 47 and the marker 46.
In the detailed description of the present invention, an upper corner casting 6a is referred to a corner casting to be installed at a lower corner of an upper container. Likewise, a lower corner casting 6b is referred to a corner casting to be installed at a lower corner of a lower container.
Hereinafter, the operation of the automatic biding device for a container according to the present invention will be explained as follows with reference to the accompanying drawings
Since the structure of the latch 2 becomes a common feature of first and second embodiments according to the present invention, a process for engaging the automatic binding device with the corner castings 6a,6b will be commonly illustrated, except for supplement of the indicator 44 of the second embodiment.
Referring to
With seen the binding device 1 from the top view, the housing 3 having a rectangle-shape may be made at a size of allowing it to be snugly inserted into the corner castings 6a,6b via the coupling hole 7. Since the fitting members 30,10 have protruded to the outside of the housing 3 respectively, it is impossible to insert the upper fitting member 30 into the corner casting 6a via the coupling hole 7.
As shown in
After inserting the upper fitting member 30 and the housing 3 into the corner casting 6a via the coupling hole 7, if the user held the lower fitting member 10 and then let it go, the latch 2 may return to its initial state due to elastic force of the torsion spring 5.
If the upper fitting member 30 returns to its initial state in a state that it enters into the corner casting 6, the part “B” (illustrated as deviant crease lines in
After coupling the upper fitting member 30 of the binding device 1 with the upper corner casting 6a, the upper container is lifted by means of a crane. Thereafter, the user make the upper container descend so as to insert the lower fitting member 10 disposed at the lower portion of the binding device 1 into the coupling hole 7 of the lower corner casting 6b.
If the upper container descends and is positioned onto the lower container by means of the crane, then the lower fitting member 10 of the binding device 1 begins to be contacted with the coupling hole 7 of the lower corner casting 6b that is installed at an upper corner side of the lower container.
However, as shown in
Then, both rounding wings 12 is brought into contact with the slanted guide surface 8 of the lower corner casting 6b due to the weight applied by moving the upper container downwards. Since the rounding wings 12 is rounded in the clockwise direction and it is slanted downwards, the lower fitting member 10 rotates in the counter-clockwise direction as shown in
If the lower fitting member 10 enters into the coupling hole 7 having a rectangle-shape and continuously enters into the operating space 4 provided in the inner side of the lower corner casting 6b as shown in
When the lower fitting member 10 rotates and continuously enters into the coupling hole 7 of the lower corner casting 6b, it seems that the upper fitting member 30 may be disengaged from the upper corner casting 6a while the upper and the lower fitting members 30,10 rotate together with the latch 2 with centering around the rotating shaft 20.
Since the rounding angle of the rounding wing 12 of the lower fitting member 10 is consistent with the torsion angle of the upper fitting member 30, the upper fitting member 30 is not released from the upper corner casting 6a due to the structure and the operation of the part “C” (illustrated as deviant crease lines in
As shown in
After laying containers and then binding them using the binding device 1 according to the present invention, the cargo containers are transported to their destination. In order to load and unload the cargo containers, the upper container is lifted by using a crane.
As shown in
If the lower fitting member 10 enters into the coupling hole 7 of the corner casting as shown in
As described above, the lower fitting member 10 is released from the lower corner casting 6b and the latch 2 returns to its initial state as shown in
Meanwhile, when the containers loaded in a large size of ship by using the binding device according to the present invention are at sea, the pitching of the ship may frequently occurred due to operation of waves. Accordingly, the ship may be jumped up and then dropped wild. At this time, the ship drops at first and thereafter the container loaded on the ship drops after a lapse of 0.5 sec due to a weight difference between the ship and the stowage loaded on the ship.
Then, the wing slanted surfaces 13 positioned at both upper sides of the lower fitting member 10 is brought into instantaneously contact with the corner portion of the coupling hole 7 of the lower corner casting 6b. As a result, the lower fitting member 10 has the possibility of being released from the lower corner casting 6b.
As described above, the friction resistance member 33 is engaged with the upper fitting member 30 within the fitting groove 34 by means of a screw screwed into the internal screw thread and driven into the upper fitting member 30 so that the friction resistance member 33 is brought into contact with an inner bottom surface of the corner casting 6. The friction resistance member 33 is a material selected from the group consisting of a rubber, polyurethane and a soft synthetic resin, which has a high frictional resistance, respectively. When the lower fitting member 10 and the upper fitting member 30 of the latch 2 integrally combined together begin to instantaneously rotate, rotation of the latch 2 is delayed because of the friction resistance member 33 having a high friction resistance is brought into contact with the inner lower surface of the upper corner casting 6a. At this time, if a minus load becomes large, the frictional force increases in proportion to the rise in load.
As described above, when the pitching of the ship has been occurred due to operation of waves, the time between the moment when the positive load changes into the negative load and the moment when the negative load changes into the positive load is about 0.5 sec. If rotation of the latch 2 is delayed for the time interval, it is possible to prevent the lower fitting member 10 from being released from the lower corner casting 6b.
Hereinafter, the second embodiment of the present invention having the indicator 44 as shown in
According to the present invention, the latch 2 can rotate at an angle of 90 degrees within the housing 3. Since the indicator 44 consisted of the wire main body 49, the hanging ring-shaped portion 45 and the marker 46 is installed in the binding device 1, a user has learn through the marker 46, which is capable of protruding to the outside of the third groove 43, the fact that the latch 2 is rotated at a predetermined angle. If the marker 46 protrudes to the outside of the housing 3, it illustrates the fact that the binding device 1 locked in the corner castings 6a,6b has been released. Alternatively, if the marker 46 gets into the housing 3, it illustrates the fact that the binding device 1 has been locked in the corner castings 6a,6b. The user can see the present state of the binding device 1 with the naked eye due to operation of the marker 46.
As shown in
If the latch 2 including the fitting members 30,10 and the rotating shaft 20 rotates in the clockwise direction so as to be released, the wire main body 49 becomes relax as shown in
Alternatively, if the latch 2 rotates in the counter-clockwise direction so as to be locked, the wire main body 49 becomes tightened as shown in
As described above, the automatic binding device for a container is consisted of a latch being twisted during insertion/disengagement it into/from a coupling hole of corner castings; a pair of housings for covering a circumferential surface of a rotating shaft of the latch; and a torsion spring for re-rotating the latch substantially to its original condition before rotating, the torsion spring being installed at the circumferential surface of the rotating shaft. Due to this simple structure of the binding device, it is possible to obtain a considerable reduction in costs and a considerable improvement in value of commodities.
Furthermore, the automatic binding device for a container according to the present invention is provided with the indicator capable of allowing a user to see the present state of the binding device with the naked eye.
When the containers loaded in a large size of ship by using the binding device according to the present invention are at sea, the pitching of the ship has been occurred due to operation of waves, in which the rotation of the latch is delayed during the time interval between the moment when the positive load changes into the negative load and the moment when the negative load changes into the positive load, thereby it is possible to prevent the lower fitting member from being released from the lower corner casting.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. An automatic binding device for a container in which an upper fitting member and a lower fitting member thereof are inserted into or detachable from coupling holes formed through walls of corner castings and in which the corner castings are positioned at upper and lower corners of at least two of the containers the automatic binding device comprising:
- a latch for twisting during insertion of the latch into or disengagement of the latch from the respective coupling holes of the corner castings;
- a pair of housings for covering a circumferential surface of a rotating shaft of the latch; and
- a torsion spring for re-rotating the latch substantially to its original condition before rotating, the torsion spring being installed at a circumferential surface of the rotating shaft;
- wherein the rotating shaft is provided with a spring hanger formed at a one side of the circumferential surface of the rotating shaft, wherein the latch has a fitting member body formed at a lower portion thereof and tapered downwards from a lower portion of the rotating shaft, wherein rounding wings are formed at both sides of the fitting member body and tapered downwards at a slanting angle of 45±2 degrees, and the rounding wings have a wing slanted surface formed at an uppermost surface thereof and tapered downwards in a clockwise direction, wherein an upper fitting member is formed at an upper portion of the rotating shaft and extends at a predetermined distance in the horizontal direction, wherein a projection having a substantially triangular cross section upwardly protrudes from an upper surface of the upper fitting member and has a through hole formed therethrough, wherein an operating space is provided in halves of the housing respectively, wherein a spring support portion for locking and supporting a one end of the torsion spring is formed in the housing at a position adjacent to the operating space, and wherein a fixing protrusion edge protrudes from the center of an outer surface of the housing and it is brought into contact with and supported by a slanted guide surface of the coupling hole.
2. The automatic binding device for a container as claimed in claim 1, wherein a fitting groove is formed at a corner of a lower portion of the upper fitting member, in which a friction resistance member having an internal screw thread is engaged with the upper fitting member within the fitting groove by means of a screw screwed into the internal screw thread and driven into the upper fitting member so that the friction resistance member is brought into contact with an inner bottom surface of the corner castings and wherein the friction resistance member comprises a material selected from the group consisting of a rubber, a polyurethane and a soft synthetic resin.
3. The automatic binding device for a container as claimed in claim 2, wherein at least one groove for communicating the operating space with an exterior of the housing is formed at a one inner surface of the housing, wherein an indicator is consisted of a wire main body made of a wire rope, a hanging ring-shaped portion formed at a one end thereof and a marker formed at the other end thereof, and wherein at least one washer is disposed at a middle portion of the wire main body and a coiled spring is disposed between the washer and the marker.
4. The automatic binding device for a container as claimed in claim 3, wherein the at least one groove comprises a first groove, a second groove and a third groove which are in integral communication with each other, in which a dimension of the first groove is smaller than that of the second groove and continuously the dimension of the second groove is smaller than that of the third groove, wherein when the latch and the housing are combined with each other, then the indicator is received in the three grooves and the operating space, and thereby permitting relative motion of the indicator with respect to the housing, wherein the hanging ring-shaped portion of the indicator is locked at the spring hanger of the rotating shaft, wherein when the indicator is positioned within the interior of the housing, the marker is received in the third groove, and the washer is locked at a fitting shoulder portion formed at a border between the first groove and the second groove.
5. The automatic binding device for a container as claimed in claim 1, wherein at least one groove for communicating the operating space with an exterior of the housing is formed at a one inner surface of the housing, wherein an indicator comprises a wire main body made of a wire rope, a hanging ring-shaped portion formed at a one end thereof and a marker formed at the other end thereof, and wherein at least one washer is disposed at a middle portion of the wire main body and a coiled spring is disposed between the washer and the marker.
6. The automatic binding device for a container as claimed in claim 5, wherein the at least one groove comprises a first groove, a second groove and a third groove which are in integral communication with each other, in which a dimension of the first groove is smaller than that of the second groove and continuously the dimension of the second groove is smaller than that of the third groove, wherein when the latch and the housing are combined with each other, then the indicator is received in the three grooves and the operating space, and thereby permitting relative motion of the indicator with respect to the housing, wherein the hanging ring-shaped portion of the indicator is locked at the spring hanger of the rotating shaft, wherein when the indicator is positioned within the interior of the housing, the marker is received in the third groove, and the washer is locked at a fitting shoulder portion formed at a border between the first groove and the second groove.
Type: Application
Filed: Jul 22, 2008
Publication Date: Jan 28, 2010
Applicant: HI-KASS CO., LTD. (Busan)
Inventor: Seong ho JOO (Busan)
Application Number: 12/220,124
International Classification: A44B 21/00 (20060101);