PORTABLE HELMET
A portable helmet is disclosed that provides a level of protection at least comparable to conventional non-portable helmets, with the added function of being quickly portable for storage and transport. The helmet includes a series of interlocking curved wedges that can be rotated along pivot-points located on a center support. Wedges to the front of the center support rotate along a front pivot-point, while wedges to the rear of the center support rotate along a rear pivot-point. The curved wedges rotate to nest under the center support when in the closed position and form a wearable helmet when rotated into the extended position.
This application claims the benefit of U.S. Provisional Application No. 61/087,542, filed Aug. 8, 2008, incorporated by reference herein in its entirety.
BACKGROUNDAs construction techniques become ever-more efficient, travel among jobsites by workers from the field-level, as well as the engineering- and management-levels, has become increasing frequent. While most large contractors keep an onsite supply of cheap hard hats to give out to short-term visitors, these hard hats are not always available, leading many workers to enter jobsites without proper head protection.
Currently, the hard hat industry is largely divided between cheaper “throw away” hard hats that are quickly discarded and seldom moved from site to site, and more expensive “specialty hats” that have more aesthetically appealing designs. These specialty hats are typically well cared for by their owners, but they share the common trait of being bulky and difficult to transport. As such, the specialty hats are often left at a central location and not taken to infrequently-visited jobsites.
An aesthetically appealing, portable hard hat would solve the problem of easy transport, encourage specialty hat owners to carry their hats with them, and reduce the wasteful use of “throw away” hard hats.
SUMMARYThis summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This summary is not intended to identify key features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter.
In one aspect, a portable helmet is provided, the portable helmet comprising: a center support defining a forward pivot axis and a rearward pivot axis; a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support; a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and means for locking the front and rear curved wedges in the extended position.
In another aspect, a portable helmet is provided, the portable helmet comprising: a center support defining a forward pivot axis and a rearward pivot axis; a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support; a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and a clasp for locking the front and rear curved wedges in the extended position, formed between adjacent wedges.
In another aspect, a portable helmet is provided, the portable helmet comprising: a center support defining a forward pivot axis and a rearward pivot axis; a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support; a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and a fastener tab attached to the center support and fastener holes on each individual front and rear curved wedge to accommodate insertion of the fastener tab only when all wedges are fully extended or closed.
The foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:
In one aspect, a portable helmet is provided, the portable helmet comprising: a center support defining a forward pivot axis and a rearward pivot axis; a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support; a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and means for locking the front and rear curved wedges in the extended position.
The present invention is a helmet (also referred to herein as a “hard hat”), comprising a series of curved wedges, as shown in the multiple views of an embodiment illustrated in
The wedges rotate about pivot points (e.g., 120 and 126) that come in pairs (the paired pivot points to 132 and 134 are not illustrated) that are typically transversely located on the latitudinal sides of the center support 102. In the embodiment illustrated in
As each wedge locks during expansion, or mates, with the wedge(s) next to it, the wedge immediately tangential to a given wedge is considered its “mating wedge.” As described herein, wedges 104, 106, 108, and 110 comprise the front wedges, while wedges 112, 114, and 116 comprise the rear wedges. As the center support 102 is located in the center of the helmet 100, all front and rear wedges are progressively lower in profile than the center support 102, creating downward connections and preventing liquid from above from leaking into the helmet.
The front wedges 104, 106, 108, and 110 rotate about a forward pivot axis created by the pair of pivot points (e.g., 132 and its paired, oppositely-disposed pivot point). Similarly, the rear wedges 112, 114, and 116 rotate about a rear pivot axis created by a pair of pivot points (e.g., rear pivot point 134 and its paired, oppositely-disposed pivot point).
The front pivot point is shown as 132 and the rear pivot point is shown as 134.
Means for locking the front and rear curved wedges are provided. Such means are also referred to as a “fastening system” herein. Representative locking means include friction between wedges, a fastener tab system, a clasp system between wedges, and combinations thereof.
A representative fastening system is the fastener tab system 118 that includes fastener tabs 122 and 124, housed in a molded housing, that are sized and configured to insert into holes 120 and 126 that pass through openings in each wedge when the wedges are fully stowed or fully deployed so as to secure the helmet 100 in the desired position. Parts 120 and 122 comprise a front fastening system, while 124 and 126 comprise a rear fastening system. In one embodiment the space between the front tab 122, and the rear tab 124, in the housing 118 contains an insert tab for accepting a visor or face protection accessory (not illustrated).
To prevent any possibility of improper use, the tab fastening system 118, is designed so that locking the fasteners is only achievable when all of the wedges are in their properly expanded (or, optionally, contracted) form.
As shown in
In closed form (e.g.,
In one embodiment, the fastening system is a Z clasp 170 locking mechanism, as shown in
In one embodiment, the locking system is an interlocking clasp 510, as illustrated in
In one embodiment, the wedges are formed with overhead interlocking ridgelines 142 to mitigate lateral torque and add overall structural stability, as shown in
In one embodiment the ridges are fully exposed, as shown in
The helmet 100 of
In one embodiment, the center support can be split such that the helmet includes a first center support, and a second center support, each with at least one pair of pivot points.
In one embodiment, the helmet further comprises a portable inner headgear 200 attached to the helmet 100, the inner headgear 200 being sized and configured to directly engage a user's head. The inner headgear 200, or lining, is designed to collapse and expand along with the outer shell. Attaching and detaching the inner headgear 200 on traditional hard hats is time-consuming, and it can be reasonably assumed that extra setup time to affix the lining would prove inconvenient enough to discourage users from collapsing and expanding after each use, thus functionally negating the primary utility of a portable hard hat.
The front section of the inner headgear 200 is shown as 180, the middle section as 182, and the upper-rear is shown as 184. These pieces have mirror duplicates on the opposite side of the inner headgear. Each of these pieces will attach individually to the inside wall of the outer shall through insert tabs.
A fully inserted inner headgear system with the outer shell of the helmet superimposed on top is shown in
A flexible strap system 189 is attached to insert tabs (one of which is shown as 202) so that the straps bisect the helmet and intersect at the crown. In one embodiment this flexible strap system is VERSAFLEX®, or a similar rubber-based substance, which is a substitute for traditional nylon straps that does not tend to retain odor, does not tend to discolor from sweat, and is gentler to the touch. In another embodiment this strap system is nylon.
When in the closed position (e.g.,
Referring to
In one embodiment, the front and rear curved wedges are sufficiently hard to protect a wearer from above impacts.
In one embodiment, the front and rear curved wedges are not electrically conductive.
In one embodiment, the front and rear curved wedges are sufficiently hard to protect a wearer from above impacts.
In one embodiment, wherein the front and rear curved wedges are not electrically conductive.
In one embodiment, the front and rear curved wedges are plastic.
In one embodiment, the helmet is made primarily out of ABS plastic (acrylonitrile butadiene styrene) which is hard enough to resist side or overhead impact. For head-protection purposes, the most important mechanical properties of ABS are resistance and toughness. A variety of modifications can be made to improve impact resistance, toughness, and heat resistance. The impact resistance can be amplified by increasing the proportions of polybutadiene in relation to styrene and acrylonitrile. Impact resistance does not fall off rapidly at lower temperatures, making it ideal for the hard hat application. Stability under load is excellent with limited loads. ABS is not an electrical conduit.
In one embodiment, the plastic comprises a polycarbonate. Polycarbonate plastic is derived from bisphenol A. Polycarbonate is a very durable material, and can be laminated to make bullet-resistant glass or other material. Polycarbonate plastic is electrically non-conductive.
In one embodiment, the front and rear curved wedges are fiberglass. Fiberglass is comprised of glass fibers which are useful because of their high ratio of surface area to weight. Fiberglass is electrically non-conductive.
In another aspect, a portable helmet is provided having a clasp locking system, the portable helmet comprising: a center support defining a forward pivot axis and a rearward pivot axis; a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support; a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and a clasp for locking the front and rear curved wedges in the extended position, formed between adjacent wedges.
In another aspect, a portable helmet is provided having a tab-based locking system, the portable helmet comprising: a center support defining a forward pivot axis and a rearward pivot axis; a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support; a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and a fastener tab attached to the center support and fastener holes on each individual front and rear curved wedge to accommodate insertion of the fastener tab only when all wedges are fully extended or closed.
While illustrative embodiments have been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention.
Claims
1. A portable helmet, comprising:
- (a) a center support defining a forward pivot axis and a rearward pivot axis;
- (b) a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support;
- (c) a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and
- (d) means for locking the front and rear curved wedges in the extended position.
2. The portable helmet of claim 1, wherein each of the plurality of front curved wedges includes a ridge, and wherein the ridges are aligned to engage the ridges on adjacent front curved wedges.
3. The portable helmet of claim 1, where the front and rear curved wedges are sufficiently hard to protect a wearer from above impacts.
4. The portable helmet of claim 1, wherein the front and rear curved wedges are not electrically conductive.
5. The portable helmet of claim 1, wherein the front and rear curved wedges are plastic.
6. The portable helmet of claim 5, wherein the plastic comprises a polycarbonate.
7. The portable helmet of claim 1, wherein the front and rear curved wedges are fiberglass.
8. The portable helmet of claim 1, wherein the center support defines the front pivot axis with a first pair of oppositely disposed pivots and defines the rear pivot axis with a second pair of oppositely disposed pivots, wherein the front curved wedges are attached to the center support at the first pair of pivots and the rear curved wedges are attached to the center support at the second pair of pivots.
9. The portable helmet of claim 1, wherein the center support comprises a first center support and a second center support, each with at least one pair of pivot points.
10. The portable helmet of claim 1 further comprising a portable inner headgear attached to the helmet, the inner headgear being sized and configured to directly engage a user's head.
11. The portable helmet of claim 10, wherein the inner headgear comprises means for locking the front and rear curved wedges in the closed position.
12. The portable helmet of claim 1, wherein the means for locking the front and rear curved wedges in the extended position is friction between adjacent front and rear curved wedges.
13. The portable helmet of claim 1, wherein the means for locking the front and rear curved wedges in the extended position is a clasp formed between adjacent wedges.
14. The portable helmet of claim 1, wherein the means for locking the front and rear curved wedges in the extended position is a fastener tab attached to the center support and fastener holes on each individual front and rear curved wedge to accommodate insertion of the fastener tab only when all wedges are fully extended or fully closed.
15. The portable helmet of claim 1, wherein when the front and rear curved wedges are all in the closed position the helmet has a smallest dimension that is equal to the smallest dimension of the central support.
16. A portable helmet, comprising:
- (a) a center support defining a forward pivot axis and a rearward pivot axis;
- (b) a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support;
- (c) a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and
- (d) a clasp for locking the front and rear curved wedges in the extended position, formed between adjacent wedges.
17. The portable helmet of claim 16, wherein the clasp is a clasp selected from the group consisting of a Z clasp, an interlocking clasp, and an interlocking Z clasp.
18. A portable helmet, comprising:
- (a) a center support defining a forward pivot axis and a rearward pivot axis;
- (b) a plurality of front curved wedges attached to the center support to pivot about the forward pivot axis such that the front curved wedges are pivotable between an extended position wherein the front curved wedges define a front portion of the helmet and a closed position wherein the front curved wedges nest under the central support;
- (c) a plurality of rear curved wedges attached to the center support to pivot about the rearward pivot axis such that the rear curved wedges are pivotable between an extended position wherein the rear curved wedges define a rear portion of the helmet and a closed position wherein the rear curved wedges nest under the central support; and
- (d) a fastener tab attached to the center support and fastener holes on each individual front and rear curved wedge to accommodate insertion of the fastener tab only when all wedges are fully extended or closed.
19. The helmet as in claim 18 wherein the fastener tabs are tapered to fit progressively smaller fastener-holes in the curved wedges.
Type: Application
Filed: Aug 10, 2009
Publication Date: Feb 11, 2010
Inventor: Thomas Lapham (Carnation, WA)
Application Number: 12/538,768
International Classification: A42B 3/04 (20060101);