EXTERNAL SOLE LINER AND METHOD OF MANUFACTURING AND USING THE SAME
Footwear includes an external sole liner having a tread surface and an exposed adhesive layer. A cleat is bonded to the tread surface, and tapers in response to being bonded to the tread surface. The external sole liner can include multiple layers of liners which are separable from each other.
The present application claims priority to U.S. provisional application Ser. No. 61/090,806, filed on Aug. 21, 2008, the contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
This invention relates generally to footwear which covers a foot sole.
2. Description of the Related Art
There are many different types of footwear, such as boots, slippers, sandals and shoes. These types of footwear generally include an upper coupled with an outsole so that a volume is defined for receiving a person's foot. A sole liner is often positioned between the outsole and upper to make the footwear more comfortable. More information regarding uppers, sole liners and outsoles can be found in U.S. Pat. Nos. 6,119,370, 7,421,808 and 7,437,838, the contents of all of which are incorporated herein by reference. In general, the upper includes a vamp which covers an upper portion of the person's foot, and the sole liner covers a lower portion of the person's foot. The outsole covers the sole liner so that the sole liner is internal to the footwear. In this way, the sole liner is an internal sole liner. The upper portion of the person's foot can include the side, top and ankle portions the foot, and the lower portion of the person's foot includes the sole.
Other types of footwear include the sole liner, but not the upper and/or outsole, so that a volume is not defined for receiving the person's foot. In these types of footwear, the sole liner is external to the footwear because the footwear does not include an outsole to cover the sole liner. In this way, the sole liner is an external sole liner. More information regarding footwear which includes an external sole liner can be found in U.S. Pat. Nos. 4,651,354, 6,640,465 and D545,532, as well as U.S. Patent Application Nos. 20050011084 and 20060207123, the contents of all of which are incorporated herein by reference. These types of external sole liners often have smooth surfaces which face away from the foot sole so that the external sole liner provides little traction. It is desirable, however, to provide an external sole liner which provides more traction.
BRIEF SUMMARY OF THE INVENTIONThe present invention provides footwear which includes an external sole liner having a tread surface and an exposed adhesive layer carried by the external sole liner opposed to the tread surface. In accordance with the invention, a cleat is bonded to the tread surface.
In some embodiments, the external sole liner includes multiple layers of liners which are separable from each other. In some embodiments, the external sole liner includes a corrugation, and the cleat is bonded to the corrugation. In these embodiments, the cleat tapers in response to being bonded to the corrugation. The corrugation can include a channel, and the cleat tapers in response to extending through the channel. In some embodiments, the cleat includes first and second material layers, wherein a portion of the second material layer extends over a portion of the first material layer.
The present invention provides footwear which includes an external sole liner having a tread surface, wherein the external sole liner includes multiple layers of liners. In accordance with the invention, a cleat is bonded to the tread surface. The liners are generally separable from each other.
In some embodiments, the footwear includes an adhesive layer carried by each liner. In some embodiments, the cleat is longitudinal in shape with a length that extends along the tread surface. In some embodiments, the external sole liner includes a corrugation having a channel, and the cleat tapers in response to extending over the channel. In some embodiments, the cleat includes first and second material layers positioned proximate to each other, the first and second material layers tapering in response to extending over the channel.
The present invention provides footwear which includes an external sole liner having a plurality of channels and an adhesive layer carried by the external sole liner opposed to the channels. In accordance with the invention, a cleat is carried by the external sole liner, wherein the cleat is bonded to adjacent channels.
In some embodiments, the external sole liner includes a plurality of liners which are separable from each other. In some embodiments, the cleat includes a first material layer with a portion which extends inside a channel and a portion which extends outside the channel. In some embodiments, the first material layer is longitudinal in shape and extends along the external sole liner. In some embodiments, the cleat includes a second material layer positioned proximate to the first material layer. In some embodiments, the first material layer surrounds the second material layer. In some embodiments, the second material layer is tapered in response to extending over the first material layer.
These and other features, aspects, and advantages of the present invention will become better understood with reference to the following drawings and description.
External sole liner 111 is an external sole liner because it is not covered by an upper. In general, an upper for footwear includes a quarter, vamp, counter and/or lining. Hence, external sole liner 111 is an external sole liner because it is not covered by a quarter, vamp, counter and/or lining. It should be noted that, in some embodiments, tread surface 114 is smooth and, in other embodiments, tread surface 114 is not smooth. For example, in some embodiments, tread surface 114 includes one or more corrugations extending therethrough so that it is not smooth.
External sole liner 111 can have many different structures. In this embodiment, external sole liner 111 includes a single liner 111a and a single adhesive layer 112a, as indicated by an indication arrow 150. External sole liner 111 is useful as a single-use product when it includes a single sole liner. In another embodiment, such as the one indicated by indication arrow 151, external sole liner 111 includes multiple layers of liners, which are denoted as liners 111a, 111b and 111c. In this way, footwear 110 can include one or more liners. In the embodiment of indication arrow 151, liners 111a, 111b and 111c are separable from each other. In this way, footwear 110 includes a plurality of liners which are separable from each other. External sole liner 111 is useful as a multi-use product when it includes multiple sole liners, because the uppermost sole liner can be removed to expose the sole liner below it. The exposed sole liner can be adhered to foot 100 using exposed adhesion layer 112.
In this embodiment, footwear 110 includes an adhesive layer 112 carried by external sole liner 111 on opposed surface 115. In this way, footwear 110 includes an adhesive layer carried by external sole line opposed to tread surface 114. It should be noted that, in the embodiments which include multiple layers of liners, footwear 110 generally includes an adhesive layer carried by each liner. For example, in the embodiment indicated by indication arrow 150, footwear 110 includes adhesive layers 112a, 112b and 112c which are carried by liners 111a, 111b and 111c, respectively. In this way, footwear 110 includes an adhesive layer carried by each liner. In these embodiments, the adhesion layers can have the same adhesion strengths or different adhesion strengths. The adhesion strength of adhesion layers will be discussed in more detail below.
Adhesive layer 112 is generally an exposed adhesive layer because it is not covered by an upper. Hence, adhesive layer 112 is an exposed adhesive layer because it is not covered by a quarter, vamp, counter and/or lining. Having an exposed adhesive layer is useful so that a wearer of footwear 110 can adhere adhesive layer 112 to foot 100. In particular, an exposed adhesive layer is useful so that a wearer of footwear 110 can adhere adhesive layer 112 to foot sole 104. In this way, external sole liner 111 is coupled to foot 100 through adhesive layer 112. It should be noted that external sole liner 111 conforms to the shape of foot 100 in response to foot 100 being adhered to adhesive layer 112. In particular, external sole liner 111 conforms to the shape of foot sole 104 in response to foot sole 104 being adhered to adhesive layer 112. In other embodiments, external sole liner 111 is preshaped so it conforms to the shape of foot 100. In general, external sole liner 100 has a uniform thickness, but it can have a non-uniform thickness if desired. For example, external sole liner 111 typically has a non-uniform thickness when it is preshaped so it conforms to the shape of foot 100.
The adhesion strength of adhesive layer 112 can have many different values. In general, the adhesion strength typically has values the same or similar to that of surgical tape. There are many different types of surgical tape that are available, such as 3M BLENDERM Surgical Tape Clear. In some embodiments, adhesive layer 112 provides a dry adhesion strength of between about 0.25 Newtons per centimeter to about 0.75 Newtons per centimeter. In some embodiments, adhesive layer 112 provides a wet adhesion strength of between about 0.10 Newtons per centimeter to about 0.15 Newtons per centimeter. More information regarding adhesive layers and the adhesion strength of adhesive layers can be found in U.S. Pat. Nos. 6,198,016 and 6,441,092, the contents of which are incorporated herein by reference.
In this embodiment, footwear 110 includes a cleat 113 carried by external sole liner 111 proximate to tread surface 114. Cleat 113 increases the amount of traction provided by footwear 110. In general, cleat 113 provides more traction the further it extends away from tread surface 114, and cleat 113 provides less traction the closer it terminates to tread surface 114. Further, more traction is provided to footwear 110 as the number of cleats 113 included therein increases, and less traction is provided to footwear 110 as the number of cleats included therein decreases.
Cleat 113 can be carried by footwear 110 in many different ways. In this embodiment, cleat 113 is bonded to tread surface 114 so that a bonding interface 117 is formed between them, as indicated by an indication arrow 152 in
In this embodiment, however, cleat 113 is bonded to external sole liner 111 by using screen printing. More information regarding screen printing can be found in U.S. Pat. No. 6,092,464, the contents of which are incorporated herein by reference. U.S. Pat. No. 6,092,464 discloses a way to screen print a three-dimensional raised surface having a desired shape. Hence, cleat 113 can be screen printed onto external sole liner 111 so that it extends along and away from tread surface 114. In this way, cleat 113 provides traction for footwear 110.
Cleat 113 can have many different shapes.
It should be noted that the shape of the cleat can be open, if desired. For example, in some embodiments, the cleat is shaped as indicia. The indicia can be of many different types, such as a letter and logo. Hence, the indicia can be associated with a name, such as a name of a company and sports team. Further, the indicia can be associated with a logo, such as a logo of a company and sports team. It should be noted that, when the cleat is shaped as an indicia, portions of it can have various shapes. For example, when the cleat is shaped as indicia, portions of it can be longitudinal and/or have a shape shown in any of
In this embodiment, external sole liner 111 includes a corrugation 120 extending through tread surface 114, as shown in
The corrugation(s) can extend through tread surface 114 in many different directions. For example, in the embodiment indicated by an indication arrow 153, corrugation 120 extends along a longitudinal axis of external sole liner 111. In the embodiment indicated by an indication arrow 154, corrugation 120 extends along a transverse axis of external sole liner 111. In the embodiment indicated by an indication arrow 155, corrugations 120a and 120b extend along the longitudinal and transverse axes, respectively, of external sole liner 111. In the embodiment indicated by an indication arrow 156, corrugations 120a and 120b extend at non-zero angles relative to the longitudinal and transverse axes of external sole liner 111. In this way, footwear 110 includes a plurality of channels spaced apart from each other.
In
In
In the embodiment of
It should be noted that cleat 113a and corrugation 120 are shown in
In accordance with the invention, the cleat tapers in response to being bonded to the corrugation. The cleat tapers in response to being bonded to the corrugation because a portion of it extends further away from external sole liner 111 than another portion. The cleat tapers in response to being bonded to the corrugation because a portion of it extends outwardly from tread surface 114 and further away from external sole liner 111 than another portion. For example, in
It should be noted that footwear 100 can include many other features. For example, in some embodiments, footwear 100 includes a medicament. The medicament can be included with footwear 100 in many different ways. For example, in some embodiments, the medicament is carried by adhesive layer 112. The medicament can be of many different types, such as those used to reduce bacteria.
Footwear 100 is useful in many different situations. For example, footwear 100 can be used in nail solons and fitness centers, as well as in correctional and medical facilities. It should be noted that footwear 100 can be adhered to another garment, such as a shoe. Further, footwear 100 can be adhered to a clean room suit, which is often worn by users in a clean room environment.
The embodiments of the invention described herein are exemplary and numerous modifications, variations and rearrangements can be readily envisioned to achieve substantially equivalent results, all of which are intended to be embraced within the spirit and scope of the invention.
Claims
1. Footwear, comprising:
- an external sole liner having a tread surface;
- an exposed adhesive layer carried by the external sole liner opposed to the tread surface; and
- a cleat bonded to the tread surface.
2. The footwear of claim 1, wherein the external sole liner includes multiple layers of liners which are separable from each other.
3. The footwear of claim 1, wherein the external sole liner includes a corrugation, and the cleat is bonded to the corrugation.
4. The footwear of claim 3, wherein the cleat tapers in response to being bonded to the corrugation.
5. The footwear of claim 3, wherein the corrugation includes a channel, and the cleat tapers in response to extending through the channel.
6. The footwear of claim 1, wherein the cleat includes first and second material layers, wherein a portion of the second material layer extends over a portion of the first material layer.
7. Footwear, comprising:
- an external sole liner having a tread surface, the external sole liner including multiple layers of liners; and
- a cleat bonded to the tread surface.
8. The footwear of claim 7, wherein the liners are separable from each other.
9. The footwear of claim 8, further including an adhesive layer carried by each liner.
10. The footwear of claim 7, wherein the cleat is longitudinal with a length that extends along the tread surface.
11. The footwear of claim 10, wherein the external sole liner includes a corrugation having a channel, and the cleat tapers in response to extending over the channel.
12. The footwear of claim 7, wherein the external sole liner includes a corrugation having a channel, and the cleat tapers in response to extending over the channel.
13. The footwear of claim 12, wherein the cleat includes first and second material layers positioned proximate to each other, the first and second material layers tapering in response to extending over the channel.
14. Footwear, comprising:
- an external sole liner having a plurality of channels;
- an adhesive layer carried by the external sole liner opposed to the channels; and
- a cleat carried by the external sole liner, wherein the cleat is bonded to adjacent channels.
15. The footwear of claim 14, wherein the external sole liner includes a plurality of liners which are separable from each other.
16. The footwear of claim 14, wherein the cleat includes a first material layer with a portion which extends inside a channel and a portion which extends outside the channel.
17. The footwear of claim 16, wherein the first material layer is longitudinal in shape and extends along the external sole liner.
18. The footwear of claim 16, wherein the cleat includes a second material layer positioned proximate to the first material layer.
19. The footwear of claim 18, wherein the first material layer surrounds the second material layer.
20. The footwear of claim 18, wherein the second material layer is tapered in response to extending over the first material layer.
Type: Application
Filed: Jan 9, 2009
Publication Date: Feb 25, 2010
Inventor: Steven M. Trevino (Mesa, AZ)
Application Number: 12/351,519
International Classification: A43B 13/12 (20060101); A43C 15/00 (20060101); A43B 13/00 (20060101);