LINEAR SOLAR ENERGY COLLECTION SYSTEM
A modular linear solar energy collection system comprises one or more reflector units each having a light-weight generally planar aluminum frame that mounts a number of solar panels in a fixed position at angles which progressively increase from the frame centerline outwardly to its perimeter so as to collectively form a surface having a shape approximating that of a parabola. The focal line of such parabola is coincident with a secondary reflector which receives sunlight incident on the solar panels and reflects such light onto a receiver tube mounted in a fixed position concentric to the centerline of the frame. The frame is connected to a drive mechanism operative to pivot the frame and solar panels in order to track the position of the sun during the course of a day.
This invention relates to the generation of electrical energy through solar thermal power collection, and, more particularly, to a linear solar energy collection system that employs a secondary reflector, light-weight solar panels and a fixed linear receiver tube in which a heat transfer fluid is circulated.
BACKGROUND OF THE INVENTIONSystems for the generation of electricity by collecting solar thermal radiation were first introduced in 1914, and have become increasingly popular with the rise in fossil fuel costs and concerns over global warming. The majority of solar energy collection systems currently in use are of the type depicted in
A heat transfer fluid is circulated through the receiver tube 14 which is heated by the sunlight reflected from surface 12. This fluid is used to generate steam which powers a turbine that drives an electric generator. In order to transfer the heated fluid from the receiver tube 14 to a steam generator, a flexible hose 26 is coupled to the receiver tube 14, typically via ball joints 28, and moves with it as the support structure 18 is pivoted. The flexible hose 26 may be connected to a header pipe (not shown), which then connects to the steam generator.
Solar collection systems of the type described above suffer from a number of deficiencies. The mirrors forming the reflective surface 12 typically comprise 4 mm low-iron float glass mirrors thermally sagged during manufacturing into a parabolic shape. These mirrors are very heavy, and are available from only a few manufacturers. They are difficult to install and require robust mounting structure to support in order to provide for accurate positioning of the reflective surface 12 and to resist wind loads. While thinner glass mirrors have been suggested as an alternative, they are more fragile resulting in increased handling costs and breakage losses. Most support structures 18 for the mirrors are formed of galvanized steel which is also heavy, requires precise manufacturing and is expensive to build. Bridge trusses have been employed in more recent designs for the support structures 18, but have proven to be nearly equally expensive to manufacture and often are lacking in torsional stiffness. In addition to these problems, the flexible hoses 26 and ball joints 28 employed to transfer heated fluid from the receiver tube 14 have high thermal losses, and exhibit high failure rates and leaks since they must move with the support structure 18 and reflective surface 12 as they pivot.
The goal of any solar collection system is to reduce the cost of electricity generated. There are fundamentally two ways to do this, namely, reduce the cost of the solar field and annual operating expenses, and, to increase system efficiency. Solar field optical efficiency is dependent upon a number of factors, including, without limitation, sunlight incident angle effects, collector tracking error, the geometric accuracy of the mirrors to focus light on the receiver tubes, mirror reflectivity, cleanliness of the mirrors, the creation of shadows across the mirrors, transmittance of solar energy into the receiver tubes, cleanliness of the receiver tubes, absorption of solar energy by the receiver tubes, end losses and the creation of shadows between rows of mirrors. While current systems produce electricity at a cost in the range of $0.12 to $0.18 per kilowatt-hour, it is desirable to achieve a cost level of about $0.05 per kilowatt-hour to be more competitive with present fossil-fuel based systems.
SUMMARY OF THE INVENTIONThis invention is directed to a linear solar energy collection system that improves solar field efficiency, lowers operational and maintenance costs, and therefore reduces the overall cost of generating electricity per kilowatt-hour.
One aspect of this invention is predicated on the concept of providing a simple, modular linear solar energy collection system comprising one or more reflector units each fabricated using light-weight materials arranged in a construction that is highly accessible, easily maintained, and lower in initial cost. In one embodiment, each reflector unit includes a light-weight, generally planar aluminum frame that mounts a number of solar panels in a fixed position at angles progressively increasing from the frame centerline outwardly to its perimeter so as to collectively form a surface having a shape approximating that of a parabola. The focal line of such parabola is coincident with a secondary reflector which receives sunlight incident on the solar panels and reflects such light onto a receiver tube mounted in a fixed position substantially concentric to the centerline of the frame. The frame is supported by truss elements to add rigidity, and is connected to a drive mechanism operative to pivot the frame and truss elements in order to track the position of the sun during the course of a day. A number of individual reflector units may be arranged side-by-side to form a solar energy collection system having a collection field of desired size.
Preferably, each solar panel comprises a honeycomb aluminum section and a highly reflective silver-metallized surface connected together by an adhesive layer. The solar panels are strong, durable, light-weight and efficiently reflect incident sunlight many times its normal intensity onto the secondary reflector. The reflective surface of such panels may be washed to maintain cleanliness, which, in one presently preferred embodiment of this invention, is accomplished by the provision of an in-ground washing system operative to direct cleansing water against such surfaces.
A heat transfer fluid is circulated through the receiver tube for heating by the sunlight directed thereto from the secondary reflector. Because the receiver tube is fixed relative to the pivoting frame, it may be connected to a fixed transfer conduit that communicates with a steam generator and turbine. Since both the receiver tube and transfer conduit are mounted in a fixed position, heat losses resulting from the transfer of fluid out of the receiver tube are minimized and maintenance problems with the moving connections between the receiver tube and transfer conduit that were required in prior art systems, as described above, are substantially eliminated.
In an alternative embodiment, a reflector unit includes solar panels formed in smaller segments mounted to a number of shafts, which, in turn, are pivotally connected to the frame. The solar panels collectively form a generally parabolic surface as in the previously described embodiment, but may also be tilted by rotation of the shafts in a generally northerly and southerly direction to more directly face the sun as its incidence angle varies with the changing of the seasons.
The structure, operation and advantages of the presently preferred embodiment of this invention will become further apparent upon consideration of the following description, taken in conjunction with the accompanying drawings, wherein:
Referring now to
The reflector unit 30 includes a frame 32 having opposed side walls 34, 36, and opposed end walls 38, 40 connected together in a generally rectangular shape as depicted in
The frame 32 mounts a number of solar panels 50 and a secondary reflector 52 which collectively form the structure for receiving incident sunlight 53 from the sun 55 and reflecting it onto a receiver tube 54 located in a fixed position at the centerline 56 (See
Referring now to
The receiver tube 54 is a component employed in prior art solar collection systems and is readily commercially available. As shown in
The solar panels 50 and secondary reflector 52 collectively function to direct incident sunlight 53 onto the receiver tube 54 to elevate the temperature of heat transfer fluid circulating within the receiver tube 54 to a level sufficient to operate a steam generator (not shown) for the production of electricity. The positioning of the solar panels 50 with respect to the secondary reflector 52, and the configuration of the secondary reflector 52, are both important in maximizing the efficiency of the reflector unit 30. The discussion that follows concerns this aspect of the present invention.
A parabola is a geometric shape defined by the locus of points that are equidistant from a point (the focus) and a focal line (directrix) that lie in the same plane. Reflective surfaces having the shape of a parabola have been commonly used in solar power collection systems because incident sunlight may be reflected to collection device located at the focus or directrix of the parabola. The unit 30 of the present invention is designed to take advantage of this property of a parabola, but in a much more efficient, less expensive and practical manner than taught in the prior art.
Referring now to
It should be understood that in a true parabola the distance from every point along its surface to the focal point of the parabola is the same. When a parabola is “cut” into segments 90, e.g. discrete solar panels 50, and then individually mounted to the frame 32 as contemplated in this invention, there must be at least some spacing between the side edges 62, 64 of adjacent solar panels 50 to facilitate mounting and to avoid shadowing or overlap between them. See
y=x2/4f
Where: f=the focal point
-
- x=horizontal distance from the center
- y=vertical distance
As noted above, the first and second arrays 84, 86 of solar panels 50 collectively form a parabolic surface 94 that reflects incident light to a focus or directrix. The secondary reflector 52 is located along the directrix or focal line of surface 94 and is constructed to reflect the light from surface 94 onto the receiver tube 54 to elevate the temperature of heat transfer fluid circulating therein. In one presently preferred embodiment, the secondary reflector 52 is approximately 200 mm to 250 mm in width with a reflective surface 96 in the shape of a hyperbola. The exact geometry of the reflective surface 96 is derived from the Cassegrain Equations for a primary parabolic-shaped reflective surface, which, in this instance, is the parabolic surface 94 collectively formed by the solar panels 50, and a secondary hyperboloid reflective surface. The secondary reflector 52 may be constructed of a honeycomb panel having the appropriate shape noted above connected by an adhesive layer to the same material that forms the top section 74 of solar panels 50.
Referring now to
With reference to
In the presently preferred embodiment, the receiver tube 54 remains in a fixed position with respect to the frame 32 and drive wheel 106 throughout the pivotal motion of the frame 32. As described above, the receiver tube 54 extends through an opening 82 formed in each end wall 38, 40 of frame 32. The protruding end of receiver tube 54 enters a bore 111 formed in the plate 110, and a central bore 112 formed in the drive wheel 106 where it is received and supported by a bearing 114 that allows the receiver tube 54 to remain in a fixed position during rotation of the drive wheel 106. This construction has the advantage of allowing the receiver tube 54 to be connected to a fixed transfer conduit 114, shown in
The solar energy collection system of this invention is modular in construction. As shown in
In another aspect of this invention, an in-ground sprinkler system 116 is provided to help clean the reflective surface 94 of the solar panels 50 and the surface 96 of the secondary reflector 52. As schematically depicted in
An alternative embodiment of a solar energy collection system having one or more reflector units 122 according to this invention is illustrated in
The same frame 32 described above is employed in unit 122, but instead of elongated solar panels 50 extending between the frame side walls 34, 36, a plurality of shorter, segmented solar panels 124 are provided. The solar panels 124 are divided into groups, and each group of panels 124 essentially takes the place of a single solar panel 50 in the embodiment of
While the invention has been described with reference to a preferred embodiment, it should be understood by those skilled in the art that various changes may be made and equivalents substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof.
For example, the receiver tube 54 is depicted in
Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. A solar energy collector system, comprising:
- at least one frame;
- a number of solar panels each having a reflective surface, said solar panels being mounted to said at least one frame in position to reflect sunlight incident on said reflective surface thereof;
- a receiver tube within which a heat transfer fluid is circulated;
- a secondary reflector positioned so as to receive sunlight reflected from said solar panels and to reflect said sunlight onto said receiver tube to heat the heat transfer fluid therein.
2. The system of claim 1 in which said at least one frame comprises opposed end walls and opposed side walls interconnected to form a substantially planar structure having a centerline, said receiver tube being concentrically disposed about said centerline.
3. The system of claim 2 in which said solar panels are arranged in a first array extending from said receiver tube to one of said side walls, and a second array extending from said receiver tube to the other of said side walls, each of said solar panels in both said first and second arrays having a first end fixed to one of said end walls and a second end fixed to the other of said end walls.
4. The system of claim 3 in which said solar panels in said first array and said second array each have opposed side edges extending between said first and second ends thereof, said solar panels in each of said first array and said second array being oriented side-by-side with a space between the side edge of adjacent solar panels.
5. The system of claim 3 in which said solar panels in each of said first array and said second array are oriented at an angle with respect to said secondary reflector, the angle of each solar panel within said first and second arrays progressively increasing from said centerline of said frame to said opposed side walls thereof.
6. The system of claim 5 in which said angulation of said solar panels in said first array and in said second array collectively form a surface having a shape approximating that of a parabola with a focal line substantially coincident with said secondary reflector.
7. The system of claim 1 in which each of said at least one frame comprises a number of frames located side-by-side, each of said frames mounting a number of said solar panels.
8. The system of claim 1 in which each of said solar panels comprises a first section formed of honeycomb aluminum, a second section having said reflective surface and a third section connecting said first section to said second section.
9. The system of claim 8 in which said first section of honeycomb aluminum has opposed ends and opposed sides, said first section being formed in a concave shape between said opposed sides.
10. The system of claim 1 in which said at least one frame is pivoted to track the movement of the sun during the course of a day, said frame being pivoted relative to said receiver tube which is mounted in a fixed position.
11. The system of claim 10 further including a conduit connected to said receiver tube, said conduit being mounted in a fixed position relative to said frame.
12. The system of claim 1 in which said frame has opposed end walls and opposed side walls interconnected to one another, said receiver tube and said secondary reflector extending between said opposed end walls of said frame.
13. The system of claim 12 in which said secondary reflector directs reflected sunlight along substantially the entire extent of said receiver tube.
14. A solar energy collector system, comprising:
- at least one frame;
- a number of solar panels, each of said solar panels including a first section formed of a light-weight honeycomb structure, a second section having a reflective surface and a third section connecting said first and second sections, said solar panels being mounted to said at least one frame in position to reflect sunlight incident on said reflective surfaces thereof;
- a receiver tube within which a heat transfer fluid is circulated;
- a secondary reflector positioned so as to receive sunlight reflected from said solar panels and to reflect said sunlight onto said receiver tube to heat the heat transfer fluid therein.
15. The system of claim 14 in which said light-weight honeycomb structure is honeycomb aluminum.
16. The system of claim 14 in which said first section has opposed ends and opposed sides, said first section being formed in a concave shape between said opposed sides.
17. A solar energy collector device, comprising:
- at least one frame;
- a number of solar panels each having a reflective surface, said solar panels being mounted to said at least one frame in position to reflect sunlight incident on said reflective surface thereof;
- a receiver tube within which a heat transfer fluid is circulated;
- a secondary reflector supported by said frame in position to receive sunlight reflected from said solar panels and to reflect said sunlight onto said receiver tube to heat the heat transfer fluid therein;
- a drive mechanism operative to pivot said at least one frame between a first position in which said solar panels face in a substantially easterly direction, and a second position in which said solar panels face in a substantially westerly direction;
- a washing system operative to apply water onto a first array of said solar panels and onto at least a portion of said secondary reflector when said at least one frame is in said first position, and to apply water onto a second array of said solar panels and onto at least one other portion of said secondary reflector when said at least one frame is in said second position.
18. The system of claim 17 in which said washing system is an in-ground sprinkler system having sprinkler heads effective to direct water onto said solar panels and onto said secondary reflector.
19. A solar energy collector device, comprising:
- at least one frame including opposed side walls and opposed end walls interconnected to one another, said frame being pivotal between a first position and a second position;
- a receiver tube within which a heat transfer fluid is circulated, said at least one frame being pivotal relative to said receiver tube;
- a number of solar panels each having a reflective surface, said solar panels being mounted to said at least one frame in position to reflect sunlight incident on said reflective surface thereof;
- a secondary reflector positioned so as to receive sunlight reflected from said solar panels and to reflect said sunlight onto said receiver tube to heat the heat transfer fluid therein.
20. The system of claim 19 further including a conduit coupled to said receiver tube, said conduit being mounted in a fixed position relative to said frame.
21. The system of claim 19 in which said at least one frame comprises a number of frames oriented end-to-end, said receiver tube associated with each frame being coupled to said receiver tube associated with an adjacent frame.
22. The system of claim 19 in which each of said end walls of said at least one frame is formed with a bore, said receiver tube extending between said end walls and within said bore therein.
23. A solar energy collector system, comprising:
- at least one frame including opposed end walls and opposed side walls interconnected to one another;
- a number of shafts pivotally supported by said at least one frame, said shafts being spaced from one another in a direction from one end wall to the other end wall of said at least one frame;
- a number of solar panels fixed to each of said shafts in position to reflect sunlight incident on a reflective surface of said solar panels;
- a receiver tube within which a heat transfer fluid is circulated;
- a secondary reflector positioned so as to receive sunlight reflected from said solar panels and to reflect said sunlight onto said receiver tube to heat the heat transfer fluid therein;
- a first drive mechanism operative to pivot said at least one frame between a first position in which said solar panels face in a substantially easterly direction, and a second position in which said solar panels face in a substantially westerly direction;
- a second drive mechanism coupled to said shafts, said second drive mechanism being effective to pivot said shafts to orient said solar panels at different positions in a generally northerly direction and in a generally southerly direction according to the angle of incidence of the sun.
24. The system of claim 23 in which each of said solar panels collectively form a surface having a shape approximating that of a parabola with a focal line substantially coincident with said secondary reflector.
25. The system of claim 23 in which each of said solar panels comprises a first section formed of honeycomb aluminum, a second section having said reflective surface and a third section connecting said first section to said second section.
26. The system of claim 23 in which said first section of honeycomb aluminum has opposed ends and opposed sides, said first section being formed in a concave shape between said opposed sides.
27. A solar energy collector system, comprising:
- a number of reflector units oriented side-by-side, each of said reflector units comprising: (i) a frame; (ii) a number of solar panels each having a reflective surface, said solar panels being mounted to said frame in position to reflect sunlight incident on said reflective surface thereof; (iii) a receiver tube within which a heat transfer fluid is circulated; (iv) a secondary reflector positioned so as to receive sunlight reflected from said solar panels and to reflect said sunlight onto said receiver tube to heat the heat transfer fluid therein.
28. The system of claim 27 in which said frame of each of said reflector units comprises opposed end walls and opposed side walls interconnected to form a substantially planar structure having a centerline, said receiver tube being concentrically disposed about said centerline.
29. The system of claim 27 in which said solar panels of each of said reflector units collectively form a surface having a shape approximating that of a parabola with a focal line substantially coincident with said secondary reflector.
30. The system of claim 27 in which each of said solar panels comprises a first section formed of a honeycomb aluminum, a second section having said reflective surface and a third section connecting said first layer to said second layer.
31. The system of claim 30 in which said first section of honeycomb aluminum has opposed ends and opposed sides, said first section being formed in a concave shape between said opposed sides.
32. The system of claim 1 in which said frame is pivoted to track the movement of the sun during the course of a day, said frame being pivotal relative to said receiver tube which is mounted in a fixed position.
33. The system of claim 27 in which said receiver tube of each of said reflector units is coupled to said receiver tube of at least one adjacent reflector unit.
Type: Application
Filed: Aug 26, 2008
Publication Date: Mar 4, 2010
Inventor: Danny F. Ammar (Windermere, FL)
Application Number: 12/198,219
International Classification: F24J 2/10 (20060101); F24J 2/46 (20060101);