VENT SYSTEM FOR A COOKING APPLIANCE
A vent system for a cooking appliance is disclosed. The appliance has a cooktop surface supporting a plurality of surface heating units. The vent system includes a vent box mounted beneath the cooktop surface; a telescopic vent assembly telescopically mounted relative to the vent box, the telescopic vent assembly being movable between a retracted position proximate the cooktop surface and an extended position above the cooktop surface; a retention unit configured to releasably hold the telescopic vent assembly in the retracted position; and a stored energy mechanical drive unit configured to move the telescopic vent assembly in a first direction to the extended position upon release of the retention unit.
The exemplary embodiments of the invention relate generally to vent systems. More particularly, the exemplary embodiments relate to downdraft vent systems for a cooking appliance.
Some downdraft cooktops have a four-burner layout where there are two burners on either side of the downdraft vent. Generally, for gas cooktops, the downdraft vent is located in the middle of the burners with its vent inlet being substantially flush with the top surface of the grates. The grates rest on the cooktop surface directly above the gas burners. On electric cooktops, there are no grates and the vent inlet is basically flush with the cooking surface. When the downdraft vent is activated, part of heat from under and around the bottom of a cooking utensil placed on the cooktop is pulled directly into the downdraft vent before it has a chance to heat up the utensil and its contents since this path represents the path of least resistance into the vent. In addition, when the cooktop includes gas burners the burner flames as well as the heat is drawn or pulled toward the downdraft vent. Allowing the burner flames to be drawn into the downdraft vent affects the performance of the burners, which generally makes the available or effective burner sizes smaller. As a result of the heat loss and lower burner ratings (i.e. smaller burner sizes) the ability of the downdraft cooktop to, for example, boil water or other fluids is negatively affected. For example, it can take a downdraft cooktop almost an hour to boil a six-liter load compared to the fourteen or fifteen minutes it takes a non-downdraft cooktop to boil the same load.
Moreover, generally a downdraft vent with its vent inlet being substantially flush with the top surface of the grates on gas cooktop appliances and flush with cooktop surface on electric appliances is also positioned such that it cannot optimally capture steam and smoke coming out of the utensils during cooktop use. To overcome this deficiency, the fan, which is located under the cooktop appliance and downstream of the vent inlet, will generally be sized for large airflow movement to obtain the desired smoke and steam capture rates. These large rates come at the expense of higher noise emissions, larger room energy losses from ambient room conditions, and even lower efficiencies in delivering heat from the burners to the cooking utensils.
Other downdraft cooktops have separate telescoping vent hoods that generally attach behind the cooktops. U.S. Pat. No. 3,409,005 discloses a backside retractable ventilating flue. Others have made refinements to this approach, but these telescoping vent hoods take up additional space, making the cooktop larger and are located remotely from the cooking zones thereby decreasing their venting effectiveness. When the cooktop appliances are installed in kitchen island located in the middle of the room, the separated telescoping hoods are not practical from both esthetic and practical standpoints as they interfering in an unsafe manner with accessing utensils from the back side of the appliances.
Still other downdraft cooktops have a rotatable vent hood. In a retracted position the vent hood may be flush with the cooktop surface. In its extended position the vent hood is rotated about a fulcrum so that the vent hood is above the cooktop surface. However, the height of the vent hood is relatively limited. Moreover, this vent arrangement prevents the use of the middle section of the cooktop for moving and resting utensils.
There are other variations where telescoping vents have been incorporated as an integral part of the downdraft cooktops. These approaches require either manual adjustment to properly position vent into extended position or use of a motor to extend vent hood into place. Manual adjustment requires a certain level of dexterity, additional time to set up and potential exposure to hot components when the vent is not extended prior to using the cooktop. Motorized approaches address the setup time and hot component exposure issues, but they are prone to being activated when cooking utensils may be in the path of the extended vent. This can lead to unsafe conditions to the consumer and damage to the household. In addition, motorized approaches require additional complexity in its control to avoid overloading the motor or damaging the vent components, which generally adds to lower overall reliability of the cooking appliance.
This invention proposes a simplified, non-electronic approach to extend the telescoping vent, while maintaining the natural advantages of more efficient cooktop operation and better smoke/steam capture. In lieu of manual or motorized approaches to extend the vent, a stored energy mechanical drive unit is used to smoothly extend the vent to its fully extended position.
BRIEF DESCRIPTION OF THE INVENTIONAs described herein, the exemplary embodiments overcome one or more of the above or other disadvantages known in the art.
One aspect of the exemplary embodiments relates to a vent system for a cooking appliance of the type having a cooktop surface supporting a plurality of surface heating units. The vent system includes a vent box mounted substantially beneath the cooktop surface; a telescopic vent assembly telescopically mounted relative to the vent box, the telescopic vent assembly being movable between a retracted position proximate the cooktop surface and an extended position above the cooktop surface; a retention unit configured to releasably hold the telescopic vent assembly in the retracted position; and a stored energy mechanical drive unit configured to move the telescopic vent assembly in a first direction to the extended position upon release of the retention unit.
Another aspect of the exemplary embodiments relates to a cooking appliance. The cooking appliance includes a cooktop surface; a plurality of surface heating units located on the cooktop surface; and a vent system. The vent system includes a vent box; a telescopic vent assembly telescopically supported by the vent box, the telescopic vent assembly being movable between a retracted position where the telescopic vent assembly is substantially disposed within the vent box and an extended position where part of the telescopic vent assembly is disposed above the cooktop surface; a retention unit configured to releasably hold the telescopic vent assembly in the retracted position; and a stored energy mechanical drive unit configured to move the telescopic vent assembly in a first direction to the extended position upon release of the retention unit.
These and other aspects and advantages of the exemplary embodiments will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims. Moreover, the drawings are not necessarily drawn to scale and that, unless otherwise indicated, they are merely intended to conceptually illustrate the structures and procedures described herein.
In the drawings:
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Referring to
The telescoping mechanism 290 includes a telescoping vent duct 234 and a duct cover or lid 236 located at the upper end of the vent duct 234. In this example the vent duct 234 and the duct cover 236 are shown as having a substantially rectangular cross section, but in alternate embodiments the vent duct 234 and the duct cover 236 may have any suitable cross section including, but not limited to, round, trapezoidal, triangular and octagonal. A vent inlet 235 may be located through the duct cover 236 and/or on at least one side of the vent duct 234 so that the vent inlet 235 is in flow or fluid communication with a fluid passage of the vent duct 234. In this example the vent inlet 235 is shown as a rectangular slot for exemplary purposes only. In other exemplary embodiments the vent inlet 235 may have any suitable shape and size. The vent inlet 235 may also include a grille or grate to, for example, keep relatively large foreign objects from entering the vent duct 234. The vent inlet 235 may be configured to muffle the sound of the airflow and/or fan noise for reduced noise generation during the operation of the vent system 230. The vent duct 234, the vent cover 236 and the vent inlet 235 will be referred to herein for exemplary purposes as the telescopic vent assembly 233. The vent assembly 233 may protrude through a mounting plate or grate 280 located on (or recessed in) the cooktop surface 101 so that in a retracted position the duct cover 236 is recessed within the mounting plate 280 and the vent inlet 235 is sealed against a surface of the mounting plate 280. For example, as can be seen in
The vent system 230 may also include a mechanical drive unit 270 for causing the duct assembly 233 to move in the direction of arrow 299 to the extended position shown in
In one exemplary embodiment the mechanical drive unit 270 may include a stored energy system such as a spring system that provides a steady and/or gradual movement of the duct assembly 233 in the direction of arrow 299, but preferably with a feed control mechanism such as a rotary damper, an air snubber or a hydraulic dampening piston. For example, the spring system may include a spring, one end of which is attached to the vent box 240 and the other end of which is attached to the vent duct 234. In the retracted position, the spring is extended. As a result, when the vent assembly 233 is free to move, the spring contracts, thereby moving the vent assembly 233 to its extended position.
In one example, the linear spring 270A and/or the rotary damper 270B may be configured to fully extend the vent assembly 233 from the retracted position to a predetermined distance B (see
In alternate embodiments the mechanical drive unit may include magnets, compressed fluid or any other suitable device configured to store energy for moving the vent assembly 233.
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The vent system 230 may also include a retention unit for holding the vent assembly 233 in the retracted position. As can be seen in
In operation of the vent system 230, the latching members 262, 263 may be configured so that the vent assembly 233 is released by moving the vent assembly 233 in the direction of arrow 298 (see
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Another exemplary embodiment of a vent system 430 is shown in
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The exemplary embodiments described herein provide a mechanically driven telescopic vent system that is integral to the cooktop and allows more heat transfer to occur between the burners and the cooking utensils. The vent system is sized such that ample room is provided on the cooktop surface to maneuver and rest cooking utensils between the burners. The mechanical drive unit may be user activated through, for example, substantial contact with the telescoping vent assembly so that inadvertent spills caused by, for example, pot handles protruding into the path of the moving vent assembly are prevented. The exemplary embodiments also allow for quieter operation and lower vent fan flow rates as well as increased burner sizes, as the size of the burners is not restricted due to the capture of air from the grate zone. In the case of gas cooktop appliances, electronic control is rarely applied due to the robustness and versatility of mechanical gas valves. This mechanical drive due to its simplicity stays true to this since there is no need for electronic controls to activate a motor or solenoid device.
Thus, while there have been shown and described and pointed out fundamental novel features of the invention as applied to the exemplary embodiments thereof, it will be understood that various omissions and substitutions and changes in the form and details of devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
Claims
1. A vent system for a cooking appliance with a cooking area comprising a cooktop surface supporting a plurality of surface heating units, comprising:
- a vent box mounted substantially beneath the cooktop surface;
- a telescopic vent assembly telescopically mounted relative to the vent box, the telescopic vent assembly being movable between a retracted position proximate the cooktop surface and an extended position above the cooktop surface;
- a retention unit configured to releasably hold the telescopic vent assembly in the retracted position; and
- a stored energy mechanical drive unit configured to move the telescopic vent assembly in a first direction to the extended position upon release of the retention unit.
2. The vent system of claim 1, wherein the stored energy mechanical drive unit comprises a spring system.
3. The vent system of claim 1, wherein the stored energy mechanical drive unit is configured to move the telescopic vent assembly to the extended position within about three seconds.
4. The vent system of claim 1, wherein the retention unit is configured to release the telescopic vent assembly when the telescopic vent assembly is moved in a second direction substantially opposite the first direction.
5. The vent system of claim 1, further comprising a detection unit configured to detect when the telescopic vent assembly is in the extended position, wherein the vent system is operable for venting only when the telescopic vent assembly is in the extended position.
6. The vent system of claim 1, wherein the surface heating units are arrayed in rows and wherein the telescopic vent assembly has at least one vent inlet configured to effect an airflow over and around the cooking area of the appliance when the telescopic vent assembly is in the extended position, wherein the airflow has a substantial V-shape, each leg of the substantially V-shaped airflow passing over a respective row of the surface heating units.
7. The vent system of claim 1, wherein the telescopic vent assembly has at least one vent inlet located a predetermined distance above the cooking area of the appliance when the telescopic vent assembly is in the extended position such that at most about 15% of vented air is drawn from a relatively lower region sufficiently close to the surface heating units to effect heating performance.
8. The vent system of claim 7, wherein the predetermined distance is about seven inches.
9. The vent system of claim 1, wherein the telescopic vent assembly comprises a cover which is substantially flush with the cooktop surface, when the telescopic vent assembly is in the retracted position.
10. The vent system of claim 1, wherein the surface heating units are gas burners and the appliance comprises grates positioned above the gas burners and wherein the telescopic vent assembly comprises a cover which is substantially flush with the cooktop surface or a top surface of the grates when the telescopic vent assembly is in the retracted position.
11. The vent system of claim 1, wherein the vent box is configured for mounting to the cooktop surface such that the telescopic vent assembly protrudes through the cooktop surface when in the extended position.
12. A cooking appliance comprising:
- a cooktop surface;
- a plurality of surface heating units located on the cooktop surface; and
- a vent system comprising:
- a vent box mounted substantially beneath the cooktop surface;
- a telescopic vent assembly telescopically supported by the vent box, the telescopic vent assembly being movable between a retracted position where the telescopic vent assembly is substantially disposed within the vent box and an extended position where part of the telescopic vent assembly is disposed above the cooktop surface;
- a retention unit configured to releasably hold the telescopic vent assembly in the retracted position; and
- a stored energy mechanical drive unit configured to move the telescopic vent assembly in a first direction to the extended position upon release of the retention unit.
13. The cooking appliance of claim 12, wherein the stored energy mechanical drive unit comprises a spring system.
14. The cooking appliance of claim 12, wherein the stored energy mechanical drive unit is configured to move the telescopic vent assembly to the extended position within about three seconds.
15. The cooking appliance of claim 14, wherein the stored energy mechanical drive unit is configured to move the telescopic vent assembly to the extended position no faster than one second.
16. The cooking appliance of claim 12, wherein the retention unit is configured to release the telescopic duct assembly when the telescopic duct assembly is moved a predetermined distance in a second direction substantially opposite the first direction.
17. The cooking appliance of claim 12, wherein the telescopic vent assembly comprises a vent duct telescopically received in the vent box, the vent duct having an upper end and a vent inlet adjacent to the upper end, the vent inlet being configured to effect an airflow over and around at least one of the surface heating units when the telescopic vent assembly is in the extended position.
18. The cooking appliance of claim 17, wherein the telescopic vent assembly further comprises a passing-through cover for covering the vent inlet.
19. The cooking appliance of claim 17, wherein the telescopic vent assembly further comprises a filter disposed in the vent duct.
20. The cooking appliance of claim 17, further comprising a seal disposed between the vent box and the vent duct.
Type: Application
Filed: Sep 9, 2008
Publication Date: Mar 11, 2010
Inventors: Timothy Scott Shaffer (LaGrange, KY), Nicholas Okruch, JR. (Mount Washington, KY)
Application Number: 12/206,760
International Classification: F24C 15/20 (20060101);