Modular cabinet
An improved modular cabinet has a metallic frame fabricated to a desired configuration and then various components are assembled to the frame to create the cabinet. The frame is created out of at least one pre-fabricated frame member to which a plurality of other components are detachably assembled. Among the components detachably assembled to the frame are those facilitating releasable attachment of components such as panels, shelves, and counters, and, additionally, various hinges or hinge halves are mounted to the frame to facilitate releasable assembly of components such as doors and access openings. Once the frame has been assembled and the brackets and hinges have been releasably assembled thereto, a variety of panels including end panels, shelving mounted within the frame, counters, doors, drawers, and other panels are assembled to the frame to create the modular cabinet. In any modular cabinet, choices are made as to these components when the frame is being assembled and numerous changes can be made in the locations of brackets, hinges, etc. to facilitate use of the same frame in assembling a variety of configurations of cabinet sub-components to create any one of a number of desired configurations, and changing the initially chosen configuration with ease.
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The present invention relates to an improved modular cabinet. In the prior art, modular cabinets are known, however, Applicants are unaware of any modular cabinet systems that have the versatility, ease of assembly, and ease of reconfiguration exhibited by the present invention.
In known modular cabinet systems, often some of the components thereof are assembled together in a relatively irreversible fashion employing adhesives or other fasteners that when removed cause damage to the component parts. Applicants are aware of the following prior art:
U.S. Pat. No. 5,423,604 to Chern discloses a modular cabinet frame structure including a multiplicity of connectors. In Chern, the structure permits assembly of several different cabinet sub-components together. By contrast, the teachings of the present invention contemplate fabrication of a frame and the ability to install a variety of diverse components within that frame.
U.S. Pat. No. 5,704,699 to Pagelow et al. discloses a modular cabinet system in which a variety of shelves and receptacles may be selectively installed. The present invention structurally distinguishes from the teachings of Pagelow et al. as contemplating fabrication of a frame structure and, thereafter, installation of a variety of alternative components therein.
U.S. Pat. No. 5,826,955 to Sanders et al. discloses modular cabinetry including a plurality of cabinet sub-structures that may be interchangeably stacked together or attached in adjacency. The present invention differs from the teachings of Sanders et al. as contemplating fabrication of a frame structure and installation of several of a variety of components therein.
U.S. Pat. No. 6,152,553 to Wunderlich discloses a modular furniture construction system in which basic elements of corner posts, intermediate posts, and corner leg converter posts are provided with longitudinal slots facilitating receipt of panels as well as fasteners used to hold shelves in place. The Wunderlich device permits different and disparate types of furniture to be assembled from these elements including desks, computer workstations, open shelves, entertainment centers, and others. The present invention differs from the teachings of Wunderlich as contemplating fabrication of a frame structure and, thereafter, assembly thereto of several out of a variety of components.
U.S. Pat. No. 6,820,875 to Hedrick et al. discloses modular cabinets including replaceable laminate panels. In Hedrick et al., a basic cabinet is assembled and interchangeable panels and designs are selectively mounted thereto. The present invention differs from the teachings of Hedrick et al. as contemplating fabrication of a frame structure and assembly of components thereto taken from a list of a variety of components.
SUMMARY OF THE INVENTIONThe present invention relates to an improved modular cabinet. The present invention includes the following interrelated objects, aspects and features:
(1) In a first aspect, the present invention contemplates an improved modular cabinet in which a metallic frame is first fabricated to a desired configuration and then various components are assembled to the frame to create the cabinet.
(2) The frame is created out of at least one pre-fabricated frame member to which a plurality of other components are detachably assembled. Those components when combined with the pre-fabricated frame member create a frame to which the aesthetic and functional aspects of the cabinet are subsequently detachably assembled.
(3) Among the components detachably assembled to the pre-fabricated frame member are a number of mounting brackets that are located on various portions of the frame to facilitate releasable attachment of components such as panels, shelves, and counters, and, additionally, various hinges or hinge halves are mounted to the frame to facilitate releasable assembly of components such as doors and access openings.
(4) Once the frame has been assembled and the brackets and hinges have been releasably assembled thereto, a variety of panels including end panels, shelving mounted within the frame, counters, doors, drawers, and other panels are assembled to the frame to create the modular cabinet. In any modular cabinet, choices are made as to these components when the frame is being assembled and numerous changes can be made in the locations of brackets, hinges, etc. to facilitate use of the same frame in assembling a variety of configurations of cabinet sub-components to create any one of a number of desired configurations, and changing the initially chosen configuration with ease.
As such, it is a first object of the present invention to provide an improved modular cabinet.
It is a further object of the present invention to provide such a cabinet in which a frame is fabricated out of at least one pre-fabricated frame member and a plurality of components detachably assembled thereto.
It is a yet further object of the present invention to provide such a cabinet in which the user may choose from a multiplicity of sub-components that may be selectively assembled to the frame to create a completed cabinet assembly and easily reconfigure it.
It is a still further object of the present invention to provide such a cabinet in which a variety of brackets and hinges are detachably assembled to the frame members to facilitate assembly thereto of the other components.
These and other objects, aspects and features of the present invention will be better understood from the following detailed description of the preferred embodiments when read in conjunction with the appended drawing figures.
With reference, first, to
With reference to
Additional tube connectors are shown in
With reference back to
With reference to
Earlier, the adjustable tube connector 80 was described in detail with reference to
Conversely, the panel connector 170 shown in
The end panel connector 180 shown in
The seam filler 190 shown in
With reference now to
Another sub-assembly is designated by the reference numeral 249 and consists of a support including a horizontal tube section 251 and two vertical tube sections 253 and 255 which comprise the legs or feet of the eventual frame 10.
A further tube section 257 is also included in frame member 13. A four-way tube connector 60 connects the tube sections 243 and 233, and permits interconnection with other tubes of the eventual frame. A four-way tube connector 60 connects together the tube sections 233 and 251, and permits interconnection with other tubes of the eventual frame. A further four-way tube connector 60 connects together the tube sections 251 and 257, and permits interconnection with other tubes of the eventual frame. The tube sections 235, 257 and 241 are interconnected by the three-way tube connector 50.
With reference to
As should be understood from
As should be understood from the above description, the present invention incorporates a great degree of versatility. The frame 10 may be assembled in a variety of configurations using the combination of standard sub-assemblies and additional components assembled together using tube connectors and brackets to facilitate any desired configuration of components to achieve a number of objectives. In accordance with the teachings of the present invention, a counter can be provided having one level or multiple levels, any combination of doors may be provided on the front face of the frame 10, or no doors or some doors. Shelving may be provided within the frame or it may be omitted. Waste doors may be provided that are pivotable about a horizontal axis or they may be omitted. Doors of varying dimensions may be provided only limited by the configurations of door frame assemblies.
In the preferred embodiment of the present invention, the frame components other than the tube connectors are made of a suitable strong lightweight metal material. The tube connectors may, if desired, be made of plastic or metal or any other strong, easy to manufacture material. The outer components of the cabinet 1 such as counters, doors, frame members, end plates and kick plates may be made of any suitable materials well known for use in making cabinets including wood, metal, composite materials such as particle board, plastic, rubber or any other desired materials including stone materials such as granite or marble for the counter 8.
As such, an invention has been disclosed in terms of preferred embodiments thereof which fulfill each and every one of the objects of the invention set forth hereinabove, and provide a new and useful improved modular cabinet of great novelty and utility.
Of course, various changes, modifications and alterations in the teachings of the present invention may be contemplated by those skilled in the art without departing from the intended spirit and scope thereof.
As such, it is intended that the present invention only be limited by the terms of the appended claims.
Claims
1. An improved modular cabinet, comprising:
- a) a frame including: i) at least one frame member having a sub-assembly comprising at least two tube sections permanently secured together to define an angular relationship therebetween; ii) at least one additional tube section releasably connected to said sub-assembly by a tube connector coupling said additional tube section to one of said tube sections of said sub-assembly; iii) a support for supporting said cabinet on a ground surface;
- b) a plurality of components releasably fastened to said frame, including: i) at least one end panel; ii) at least one face frame assembly including an opening for either a door or to provide open access to an interior of said frame; and iii) a counter mounted over a top of said frame.
2. The cabinet of claim 1, wherein said support comprises a plurality of spaced feet.
3. The cabinet of claim 1, wherein said tube connector has more couplings than necessary to assemble said frame member such that said tube connector performs a dual function of facilitating assembly of said frame member and coupling it to a further tube section.
4. The cabinet of claim 1, further including a further frame member releasably coupled to said first-mentioned frame member.
5. The cabinet of claim 4, wherein each frame member includes a support comprising a plurality of feet.
6. The cabinet of claim 5, wherein said frame members are releasably coupled together by a plurality of parallel tube sections connected between said frame members by tube connectors.
7. The cabinet of claim 1, wherein said at least one end panel comprises two opposed end panels.
8. The cabinet of claim 1, wherein said at least one face frame assembly includes at least two openings.
9. The cabinet of claim 8, wherein at least one of said two openings receives a door movable between open and closed positions.
10. The cabinet of claim 9, wherein said door is pivotably mounted in a said opening.
11. The cabinet of claim 1, wherein at least one shelf is mounted within said frame.
12. The cabinet of claim 10, wherein at least one shelf is mounted within said frame and accessible in said open position of said door.
13. The cabinet of claim 1, wherein said counter has multiple levels.
14. The cabinet of claim 13, wherein said frame has a stepped upper portion configured to define said counter.
15. The cabinet of claim 1, further including brackets connected between said frame and said components.
16. The cabinet of claim 15, wherein said components include a kick plate.
17. An improved modular cabinet, comprising:
- a) a frame including: i) a plurality of substantially identical frame members having a sub-assembly comprising at least two tube sections permanently secured together to define an angular relationship therebetween; ii) at least one additional tube section releasably connected to each said sub-assembly by a tube connector coupling said additional tube section to one of said tube sections of said sub-assembly; iii) a support for supporting said cabinet on a ground surface including spaced feet; iv) said frame members being releasably interconnected by at least one tube connector and tube section;
- b) a plurality of components releasably fastened to said frame, including: i) at least one end panel; ii) at least one face frame assembly including a plurality of openings for doors or to provide open access to an interior of said frame; and iii) a counter mounted over a top of said frame.
18. The cabinet of claim 17, wherein said frame members are releasably coupled together by a plurality of parallel tube sections connected between said frame members by tube connectors.
19. The cabinet of claim 17, wherein at least one of said two openings receives a door pivotable between open and closed positions.
20. The cabinet of claim 19, wherein at least one shelf is mounted within said frame and is accessible in an open position of said door.
21. The cabinet of claim 17, wherein said counter has multiple levels.
22. The cabinet of claim 21, wherein said frame has a stepped upper portion configured to define said counter.
23. The cabinet of claim 17, further including brackets connected between said frame and said components.
24. The cabinet of claim 23, wherein said components include a kick plate.
Type: Application
Filed: Sep 30, 2008
Publication Date: Apr 1, 2010
Applicant:
Inventors: Chad Arik Eilers (Bowling Green, KY), Gordon Terrance Gravelle (Glasgow, KY), James Robert Vance, JR. (Alvaton, KY)
Application Number: 12/285,206
International Classification: A47B 87/00 (20060101);