BANKNOTE FEEDING APPARATUS
A banknote feeding apparatus 10 comprises a first kicker roller 16 configured to be in contact with a surface of one banknote of a plurality of banknotes stored in the banknote storage unit 101, and further configured to be continuously rotated; a second kicker roller 18 provided upstream relative to the first kicker roller 16 in a feed direction of the banknotes, and configured to be continuously rotated, in the same direction of rotation, at approximately the same peripheral velocity, as those of the first kicker roller 16; and a feed roller 12 adapted for feeding each banknote kicked by the first kicker roller 16. The first kicker roller 16 has a high friction unit 16a adapted for kicking each banknote and partly provided in the outer circumference of the first kicker roller 16. The second kicker roller 18 has a low friction unit 18a having a coefficient of friction lower than the coefficient of friction of the high friction unit 16a of the first kicker roller 16 and provided over the whole outer circumference of the second kicker roller 18. The outer-circumferential length of the first kicker roller 16 is set greater than a length in a feed direction of the banknote having the largest size of the banknotes to be fed out by the banknote feeding apparatus 10.
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The present invention relates to a banknote feeding apparatus adapted for feeding a plurality of banknotes stored in a banknote storage unit, one by one, and particularly relates to the banknote feeding apparatus which can feed various kinds of banknotes respectively having different sizes, one by one, stably.
BACKGROUND OF THE INVENTIONConventionally, a banknote handling machine, which can sort the banknotes deposited from a customer, for each kind thereof, and then store them therein, has been known. In such a banknote handling machine, the banknotes, when deposited in the machine, are first received in a hopper. Then, the banknotes received in the hopper are fed to the interior of the banknote handling machine, one by one, by the banknote feeding apparatus.
The conventional banknote feeding apparatus comprises a feed roller provided in the vicinity of the hopper and adapted for feeding the banknotes, one by one, successively, a gate roller (or reversal roller) provided to be opposed to the feed roller, thereby forming a gate part between the gate roller and the feed roller, and a kicker roller provided just below the hopper and adapted for kicking one banknote, present at the lowest layer of the banknotes stored in the hopper, toward the feed roller.
It is preferred that various kinds of banknotes of each country in the world, such as yen banknotes, dollar banknotes, euro banknotes and the like, can be selected as objects to be stored in the banknote handling machine. In this case, in the banknote feeding apparatus as described above, when such various kinds of banknotes of each country in the world are stored in the hopper, the size of each banknote should differ, for each kind thereof. Therefore, in some cases, there is a risk that the kicking operation for the banknotes due to the kicker roller may not be performed, one by one, stably. In addition, in the case in which relatively small-sized banknotes are stored in the hopper and only one kicker roller is provided for kicking such banknotes, each banknote kicked by the kicker roller may tend to be advanced obliquely relative to a normal feed direction thereof.
As another conventional banknote feeding apparatus, the apparatus disclosed in Japanese Utility Model Registration No. 2522467 has been known. Specifically, the banknote feeding apparatus disclosed in Japanese Utility Model Registration No. 2522467 is configured to feed each banknote in such a manner that the banknote is grasped between a pair of belts or between one belt and one roller. However, also in this banknote feeding apparatus, the size of each banknote should differ, for each kind thereof, when the various kinds of banknotes as described above are fed by the apparatus. This makes it difficult to feed the banknotes, one by one, stably.
DISCLOSURE OF THE INVENTIONThe present invention was made in light of the above problems. Therefore, it is an object of the present invention to provide a new banknote feeding apparatus, which can feed various kinds of banknotes respectively having different sizes, one by one, stably.
The banknote feeding apparatus of the present invention is adapted for feeding a plurality of banknotes stored in a banknote storage unit, one by one, through a feed opening of the banknote storage unit, and comprises: a feed roller provided in the vicinity of the feed opening of the banknote storage unit and adapted for feeding out the banknotes, one by one, successively, through the feed opening toward the exterior of the banknote storage unit; a gate unit provided to be opposed to the feed roller, thereby forming a gate part between the gate unit and the feed roller; a first kicker roller configured to be in contact with a surface of one banknote of the plurality of banknotes stored in the banknote storage unit and adapted for kicking the one contacted banknote toward the gate part, the first kicker roller being further configured to be continuously rotated and having an outer-circumferential length set greater than a length in a feed direction of the banknote having the largest size of the banknotes to be fed out by the banknote feeding apparatus, and further having a high friction unit adapted for kicking each banknote and partly provided in the outer circumference of the first kicker roller; and a second kicker roller provided upstream relative to the first kicker roller in the feed direction of the banknotes, the second kicker roller being configured to be continuously rotated, at approximately the same peripheral velocity as that of the first kicker roller, and having a low friction unit having a coefficient of friction lower than the coefficient of friction of the high friction unit of the first kicker roller and provided over the whole outer circumference of the second kicker roller.
According to this banknote feeding apparatus, the second kicker roller adapted for additionally kicking each banknote toward the feed roller is provided, in addition to the first kicker roller adapted for directly kicking the banknote toward the feed roller, and the length of the outer circumference of the first kicker roller is set greater than the length in the feed direction of the banknote having the largest size of the banknotes to be fed out by the banknote feeding apparatus. Moreover, the first kicker roller and second kicker roller are respectively configured to be continuously rotated at approximately the same peripheral velocity. Therefore, even in the case in which various kinds of banknotes respectively having different sizes are stored in the banknote storage unit, the kicking operation for such banknotes toward the feed roller can be securely performed. More specifically, even in the case in which the position of each banknote stored in the banknote storage unit is considerably shifted away from the feed roller, such a shifted banknote can be fed toward the feed roller by the second kicker roller continuously rotated at approximately the same peripheral velocity as that of the first kicker roller. Therefore, a failure or error can be prevented, upon the kicking operation for each banknote toward the feed roller by using such kicker rollers. Additionally, even when each banknote is not in contact with the high friction unit of the first kicker roller, the low friction part provided over the whole outer circumference of the continuously rotated second kicker roller can always push the banknote toward the feed roller. Thus, such a banknote pushed toward the feed roller will be securely kicked by the high friction unit of the first kicker roller.
In the banknote feeding apparatus of the present invention, it is preferred that the diameter of the first kicker roller is approximately the same as the diameter of the second kicker roller, wherein the first kicker roller and second kicker roller are arranged, respectively, in positions such that the first kicker roller can be partly and alternately overlapped with the second kicker roller, when seen in an axial direction of the first kicker roller, without any interference between the first kicker roller and the second kicker roller in the axial direction of the first kicker roller. With such configuration, a distance between the first kicker roller and the second kicker roller can be reduced, thus each banknote can be brought into contact with both of the first and second kicker rollers, in a flattened condition, even in the case in which relatively small-sized banknotes are stored in the banknote storage unit. Accordingly, the second kicker roller can be utilized for supporting the kicking operation for the banknotes.
In the banknote feeding apparatus of the present invention, it is preferred that the first kicker roller is provided in a plural number along a common shaft, wherein the positions, in which the plurality of first kicker rollers are arranged, are set, respectively, such that, when assuming that the banknote having the smallest size of the banknotes to be fed out by the banknote feeding apparatus is divided into a pair of left and right regions, with respect to an imaginary central line defined along the feed direction of the banknotes, such a pair of left and right regions of the banknote having the smallest size and stored in any given position of the banknote storage unit can be kicked out by the first kicker rollers, respectively. With this configuration, the pair of left and right regions of the banknote having any given size can be kicked out by the first kicker rollers, respectively corresponding to the regions. Thus, the kicking operation for the banknotes due to such first kicker rollers can securely prevent each banknote from being advanced in an unduly oblique state, relative to a normal feed direction thereof (i.e., a direction vertical to the axial direction of the feed roller). Therefore, the feeding speed of the banknotes can also be highly elevated.
In the banknote feeding apparatus of the present invention, it is preferred that three first kicker rollers are provided, wherein one of the three first kicker rollers is located corresponding to a central position of the banknote storage unit in a direction along the shaft of the first kicker rollers, and wherein the other two of the three first kicker rollers are respectively located in positions that are symmetrical about the first kicker roller located corresponding to the central position of the banknote storage unit. With such configuration, since one of the three kicker rollers is located corresponding to the central position of the banknote storage unit, the pair of left and right regions of each banknote can be securely kicked by the central first kicker roller and either one of the left and right first kicker rollers, respectively, even in the case in which the banknote is located in any given position of the banknote storage unit. Accordingly, this feeding operation for the banknotes due to such first kicker rollers can prevent, more securely, each banknote from being advanced in an unduly oblique state relative to the normal feed direction thereof.
In the banknote feeding apparatus of the present invention, it is preferred that two second kicker rollers are arranged along a common shaft, while each second kicker roller is located between each adjacent pair of the first kicker rollers, wherein the first kicker rollers and second kicker rollers are arranged, respectively, in positions such that each first kicker roller can be partly and alternately overlapped with each second kicker roller, when seen in the axial direction of the first kicker roller. In this case, each second kicker roller can support the kicking operation for the banknotes, even in the case in which each banknote is located in any given position of the banknote storage unit. Therefore, even in the case in which various kinds of banknotes respectively having different sizes are stored in the banknote storage unit, the kicking operation for the banknotes toward the feed roller can be performed more securely.
Hereinafter, one embodiment of the present invention will be described, with reference to the drawings. It should be construed that this embodiment is not intended to limit the scope of the present invention, but is merely intended to describe and show one preferred example thereof.
First, referring to
The hopper 101 is configured such that a plurality of banknotes can be placed thereon, in a stacked condition, by an operator. The banknotes once stored in the hopper 101 will be fed to the interior of the banknote handling machine 100 by the banknote feeding apparatus 10 as will be described later. Each reject unit 102 can serve to discharge the banknote, when this banknote fed from the hopper 101 is a rejected banknote (e.g., a counterfeit banknote or the like). For instance, a lower one of the two reject units 102 may be used for discharging each counterfeit banknote or the like, while the upper reject unit 102 may be used for storing therein each banknote excluded from ones to be sorted although it has been recognized by a recognition unit 220 as will be described below.
The operation unit 103 includes input keys for inputting instructions of the operator therein. The first general display unit 104 and second general display unit 105 are respectively provided for displaying predetermined data (e.g., graphic data or the like). Each stacking unit 106 is configured to stack therein the banknotes fed from the hopper 101 due to the banknote feeding apparatus 10, for each attribute (e.g., denomination or the like) of the banknotes. Each individual display unit 107 is provided corresponding to each stacking unit 106, and is configured to display the number of banknotes stacked in the corresponding stacking unit 106. While the two reject units 102, four stacking units 106 and four individual display units 107 are respectively depicted in
As shown in
On the downstream side relative to the recognition unit 220 in the transport path 201, two diverters 231 are provided in series. Each diverter 231 is configured to feed each banknote that cannot be recognized by the recognition unit 220 or banknote that is excluded from ones to be sorted although it has been recognized by the recognition unit 220, to each corresponding reject unit 102. The sensors 205, 206 can serve to detect that each banknote is fed from each diverter 231 to each corresponding reject unit 102, respectively. Meanwhile, each banknote selected as one to be sorted is detected, about its transported condition, by the sensor 207, and then further transported through the transport path 201. On the downstream side relative to the diverters 231 in the transport path 201, three diverters 232 to 234 are further provided in series. Each diverter 232 to 234 can serve to feed each banknote, which has been fed from the diverter 231 toward each corresponding one of the four stacking units 106 according to, for example, the denomination or the like of the banknote. In this way, each banknote that has been recognized, about the denomination or the like thereof, by the recognition unit 220 is stored in a suitable one of the four stacking unit 106. The sensors 208 to 214 can serve to detect whether or not the sorting operation for the banknotes from the transport path 201 to each stacking unit 106 is appropriately performed, respectively. Further, the storage condition of the banknotes in each stacking unit 106 is detected by each corresponding residue detection sensor 221 to 224.
Next, construction of the banknote feeding apparatus 10 provided in the banknote handling machine 100 shown in
First, referring to
As shown in
The feed rollers 12 include a pair of left and right rollers, as shown in
The gate rollers 14 include a pair of left and right rollers, each provided to be opposed to each corresponding feed roller 12, as shown in
Each first kicker roller 16 is provided to be in contact with the surface of one banknote present at the lowest layer of the plurality of banknotes stored in the stacked condition in the hopper 101 as shown in
As shown in
Therefore, even in the case in which the banknotes having any given size are stored in the hopper 101, the pair of left and right regions 21, 22 of each banknote will be kicked by the corresponding kicker rollers 16, respectively. This can successfully prevent each banknote 20 kicked by the kicker rollers 16 from being advanced in an unduly oblique state, relative to a normal feed direction thereof (i.e., the direction depicted by an arrow in
The second kicker rollers 18 are located upstream relative to the first kicker rollers 16 in the feed direction, respectively, as shown in
The diameter of each second kicker roller 18 is approximately the same as that of each first kicker roller 16, and is, for example, about 40 mm. In this case, the outer-circumferential lengths of each first kicker roller 16 and second kicker roller 18 are respectively set longer than the length in the feed direction of the banknote having the largest size (e.g., the 500-euro banknote) of the banknotes to be fed out by the banknote feeding apparatus 10. Now, the reason for setting the diameters of each kicker roller 16 and 18 at about 40 mm will be described. As discussed herein, various kinds of banknotes respectively having different sizes are assumed as the banknotes stored in the hopper 101 of the banknote handling machine 100. For instance, as the banknote having the largest size, the 500-euro banknote having a lateral length of 160 mm and a feed direction length of 82 mm can be mentioned. In this case, for continuously feeding such 500-euro banknotes by using the banknote feeding apparatus 10 while securely performing recognition about each banknote by the recognition unit 220 after the banknote is fed out, it is preferred that a space of at least 40 mm is ensured, between one first 500-euro banknote and a following 500-euro banknote, respectively placed on the transport path 201. Namely, because the length in the feed direction of each 500-euro banknote is 82 mm, it is preferred that a distance of about 122 mm is ensured between a distal end of one 500-euro banknote and the distal end of the following 500-euro banknote. Therefore, it is preferred that the outer-circumferential length of each first kicker roller 16 operated for kicking each banknote toward the feed rollers 12 is also set at about 122 mm. For this reason, the diameter of each first kicker roller 16 is set at about 40 mm.
As shown in
Next, the operation and effect of the banknote feeding apparatus 10 as described above will be discussed, with reference to
As shown in
Thereafter, each banknote fed to the feed rollers 12 by the first kicker rollers 16 and second kicker rollers 18 will be further fed to the transport path 201, due to the rubber 12a of each feed roller 12, at the gate parts formed between the feed rollers 12 and the gate rollers 14. In this way, the banknotes stored in the hopper 101 in the stacked condition can be transported, one by one, to the interior of the banknote handling machine 100.
As described above, according to the banknote feeding apparatus 10 of this embodiment, the first rollers 16, each having the high friction unit 16a partly provided in the outer circumference thereof for kicking each banknote, and the second kicker rollers 18, each located upstream relative to the first rollers 16 in the feed direction of the banknote, are provided. Additionally, each second kicker roller 18 has the low friction unit 18a provided over the whole outer circumference thereof, wherein the coefficient of friction of the low friction unit 18a is smaller than the coefficient of friction of the high friction unit 16a of each first kicker roller 16. These kicker rollers 16, 18 are respectively configured to be rotated at approximately the same peripheral velocity. Furthermore, the length of the outer circumference of each first kicker roller 16 is set greater than the feed-direction length of the banknote having the largest size of the banknotes to be fed by the banknote feeding apparatus 10. In this manner, the second kicker rollers 18 that can support the kicking operation for the banknotes are provided, in addition to the first kicker rollers 16 respectively provided for directly kicking the banknotes toward the feed rollers 12, while these kicker rollers 16, 18 are configured to be rotated at approximately the same peripheral velocity. Therefore, even when various kinds of banknotes respectively having different sizes are stored in the hopper 101, the kicking operation for the banknotes toward the feed rollers 12 can be securely performed. More specifically, even when the position of each banknote stored in the hopper 101 is considerably shifted away from the feed rollers 12, such a shifted banknote can be fed toward the feed rollers 12, due to the second kicker rollers 18, each rotated continuously at the peripheral velocity approximately the same as that of each first kicker roller 16. Therefore, the failure or error can be successfully prevented, upon the kicking operation for each banknote toward the feed rollers 12 by using such kicker rollers 16, 18. Additionally, even when each banknote is not in contact with the high friction unit 16a of each first kicker roller 16, the low friction part 18a provided over the whole outer circumference of each continuously rotated second kicker roller 18 can always push such a banknote toward the kicker rollers 12. Thus, this banknote pushed toward the feed rollers 12 can be securely kicked by the high friction unit 16a of each first kicker roller 16.
In addition, the diameter of each first kicker roller 16 is substantially the same as the diameter of each second kicker roller 18, while the coordinates of the position of each first kicker roller 16 is different from the coordinates of the position of each second kicker roller 18, in the direction along the shaft 17 of the first kicker rollers 16. Furthermore, when seen in the direction along the shaft 17, the first kicker rollers 16 and second kicker rollers 18 are respectively arranged, such that each first kicker roller 16 can be partly and alternately overlapped with each second kicker roller 18. This can reduce the distance between the first kicker rollers 16 and the second kicker rollers 18. As such, even when the banknotes having a relatively small size are stored in the hopper 101, each banknote can be securely brought into contact with both of the first kicker rollers 16 and the second kicker rollers 18, while being well flattened. Therefore, the second kicker rollers 18 can be utilized for supporting the kicking operation for the banknotes.
Claims
1. A banknote feeding apparatus adapted for feeding a plurality of banknotes stored in a banknote storage unit, one by one, through a feed opening of the banknote storage unit, the banknote feeding apparatus comprising:
- a feed roller provided in the vicinity of the feed opening of the banknote storage unit and adapted for feeding out the banknotes, one by one, successively, through the feed opening toward the exterior of the banknote storage unit;
- a gate unit provided to be opposed to the feed roller, thereby forming a gate part between the gate unit and the feed roller;
- a first kicker roller configured to be in contact with a surface of one banknote of the plurality of banknotes stored in the banknote storage unit and adapted for kicking the one contacted banknote toward the gate part, the first kicker roller being further configured to be continuously rotated and having an outer-circumferential length set greater than a length in a feed direction of the banknote having the largest size of the banknotes to be fed out by the banknote feeding apparatus, and further having a high friction unit adapted for kicking each banknote and partly provided in the outer circumference of the first kicker roller; and
- a second kicker roller provided upstream relative to the first kicker roller in the feed direction of the banknotes, the second kicker roller being configured to be continuously rotated, at approximately the same peripheral velocity as that of the first kicker roller, and having a low friction unit having a coefficient of friction lower than the coefficient of friction of the high friction unit of the first kicker roller and provided over the whole outer circumference of the second kicker roller.
2. The banknote feeding apparatus according to claim 1,
- wherein the diameter of the first kicker roller is approximately the same as the diameter of the second kicker roller, and
- wherein the first kicker roller and second kicker roller are arranged, respectively, in positions such that the first kicker roller can be partly and alternately overlapped with the second kicker roller, when seen in an axial direction of the first kicker roller, without any interference between the first kicker roller and the second kicker roller in the axial direction of the first kicker roller.
3. The banknote feeding apparatus according to claim 1,
- wherein the first kicker roller is provided in a plural number along a common shaft, and
- wherein the positions, in which the plurality of first kicker rollers are arranged, are set, respectively, such that, when assuming that the banknote having the smallest size of the banknotes to be fed out by the banknote feeding apparatus is divided into a pair of left and right regions, with respect to an imaginary central line defined along the feed direction of the banknotes, such a pair of left and right regions of the banknote having the smallest size and stored in any given position of the banknote storage unit can be kicked out by the first kicker rollers, respectively.
4. The banknote feeding apparatus according to claim 3,
- wherein three first kicker rollers are provided,
- wherein one of the three first kicker rollers is located corresponding to a central position of the banknote storage unit in a direction along the shaft of the first kicker rollers, and
- wherein the other two of the three first kicker rollers are respectively located in positions that are symmetrical about the first kicker roller located corresponding to the central position of the banknote storage unit.
5. The banknote feeding apparatus according to claim 4,
- wherein two second kicker rollers are arranged along a common shaft, while each second kicker roller is located between each adjacent pair of the first kicker rollers, and
- wherein the first kicker rollers and second kicker rollers are arranged, respectively, in positions such that each first kicker roller can be partly and alternately overlapped with each second kicker roller, when seen in the axial direction of the first kicker roller.
Type: Application
Filed: Feb 8, 2007
Publication Date: Apr 15, 2010
Applicant: GLORY LTD. (Himeji-shi, Hyogo-ken)
Inventors: Osamu Ito (Saitama-Ken), Masakazu Miwa (Tokyo-To), Kouichi Maekawa (Tokyo-To), Fumiaki Koga (Tokyo-To), Shigenobu Nishida (Hyogo-Ken)
Application Number: 12/449,204
International Classification: B65H 7/02 (20060101);