Wellbore Cleaning Devices
Non-rotating tubular wellbore cleaning devices are described which include a central tool mandrel with radially surrounding stabilizers and a cleaning member subassembly. A rotational bearing is provided that is partially radially recessed, thereby improving the overall strength of the cleaning device.
Latest Baker Hughes Incorporated Patents:
This application claims priority to U.S. Provisional Patent Application Ser. No. 61/106,674 filed Oct. 20, 2008 and U.S. Provisional Patent Application Ser. No. 61/149,632 filed Feb. 3, 2009.
BACKGROUND OF THE INVENTION1. Field of the Invention
The invention relates generally to systems and methods for cleaning the interior of tubular members. In particular aspects, the invention relates to methods and devices for scraping wellbore casing.
2. Description of the Related Art
Wellbore cleaning devices include casing scrapers and brushing devices. These mechanisms are used to remove mud, cement sheath, perforation burrs, rust, scale, paraffin, and other debris from the internal surface of wellbore casing. The casing scraper or brush is typically attached to a drill string for operation. The drill string and cleaning device are then disposed within the casing members to be scraped, and rotated.
Typical casing scrapers include a central scraping body and one or more scraping blades that extend radially outwardly therefrom. Conventional casing scrapers generally fall into one of two categories: rotating and non-rotating. With a rotating scraper, the scraping body and the scraping blades are securely affixed to each other so that both rotate with the drill string. In applications where the drill string is rotated for long periods of time, rotating scrapers can cause serious wear and damage to the interior surface of casing. With a non-rotating scraper, only the scraping body rotates with the drill string. The scraper blades are not affixed to the central scraping body, but are urged radially outwardly from it by compression springs in order to provide a force for removal of debris. An example of this type of arrangement is found in U.S. Pat. No. 7,311,141 issued to Tulloch et al.
SUMMARY OF THE INVENTIONThe invention provides methods and devices for cleaning the interior of tubular members, such as casing members. Exemplary non-rotating tubular cleaning devices are described which include a central tool mandrel with radially surrounding stabilizers and a cleaning member subassembly. The cleaning member subassembly includes one or more scraper blades that are secured around the tool mandrel. In one embodiment, a scraper device is described wherein each scraper blade of a scraper blade subassembly includes a blade housing having blade windows. Scraper blades are retained within the blade housing so that the scraper blades are biased radially outwardly through the windows. In another embodiment, a brush-type wellbore cleaning device is described wherein the cleaning member subassembly includes a brush attachment having a central collar with cleaning bristles.
A rotation interface is disposed between the cleaning member subassembly and stabilizers and ensures that the stabilizers and cleaning members can rotate with respect to the mandrel. In preferred embodiments, the interface includes sets of rotational bearings or bushings, and preferably roller bearings that enable the cleaning member subassembly to easily rotate with respect to the tool mandrel. Exemplary rotation interfaces feature annular indentations and split ring and split sleeve components that fit into the indentations to allow portions of the rotation interface to be recessed radially inwardly.
The construction of the cleaning devices permit these tools to have improved strength and resistance to axial and torsional forces within the work string within which the cleaning device is used. The threaded connection of the tool mandrel largely governs the strength of the tool overall. The use of annular indentations and inner bearing race and rotational sleeve components permits the diameter of the threaded portion of the tool mandrel to be radially enlarged relative to the indentations. As a result, the cleaning tools are stronger and more resistant to axial and torsional stresses and forces.
In other aspects, the invention relates to improved tools for cleaning the interior of a surrounding tubular and wherein the rotation interface permits the central mandrel to rotate within the cleaning members. In various embodiments, the cleaning members may be scraper blades or brushes.
The advantages and further aspects of the invention will be readily appreciated by those of ordinary skill in the art as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which like reference characters designate like or similar elements throughout the several figures of the drawing and wherein:
The tool mandrel 12 presents an outer radial surface having a number of different diameter portions. There is an upper, enlarged-diameter portion 22 and a reduced diameter lower shaft, generally shown at 24. The lower shaft 24 includes a plurality of annular indentations 26, 28, 30, 32, 34, 36, 38 which are preferably spaced apart from one another along the length of the lower shaft 24. The indentations 26, 28, 30, 32, 34, 36, 38 have a diameter that is less than the diameter of the lower shaft 24.
An upper wear ring 40 surrounds the lower shaft 24 immediately below the upper enlarged diameter portion 22. An upper stabilizer 42 surrounds the lower shaft 24 below the wear ring 40. A cleaning member subassembly or scraper blade subassembly, generally indicated at 44, is located below the upper stabilizer 42 on the lower shaft 24. Lower stabilizer 46 surrounds the lower shaft 24 below the scraper blade subassembly 44. The upper and lower stabilizers 42, 46 are of a type known in the art and function to centralize the scraper blade subassembly 44 within a surrounding casing member. Lower wear ring 48 is disposed below the lower stabilizer 46 and on the bottom sub 20.
The scraper blade subassembly 44 includes an outer tubular cleaning member housing, or blade housing 50 which radially surrounds the lower shaft 24 of the tool mandrel 12. The blade housing 50 defines a plurality of cleaning member windows, or blade windows 52. The construction of the blade housing 50 may be better understood by further reference to
Cleaning members in the form of scraper blades 70 are disposed radially within the blade housing 50.
A rotation interface, generally indicated at 84 in
Referring once again to the scraper-type cleaning tool 10 shown in
In preferred embodiments, spacer rings 116 are located between roller bearing sets 86 under the stabilizers 42, 46. The spacer rings 116 serve to retain the roller bearing sets 86 in axial spaced relation to one another.
As best seen in the enlarged view provided by
Removable pipe plugs 130 are preferably provided in each of the stabilizers 42, 46 and the blade housing 50. The pipe plugs 130 are preferably removably secured by threading and may be removed to allow lubricant to be supplied to the roller bearing sets 86.
To assemble the scraper device 10, the inner bearing races 88 for each of the roller bearing sets 86 are placed into the indentations 26, 28, 30, 34, 36, 38. This is possible because the inner bearing races 88 are each formed of multiple components (i.e. halves 94, 96) which can be assembled within the indentations to form a complete annular bearing race 88. Stabilizers are preassembled with lip seals 122, outer bearing races 90 with rollers 92, spacer ring 116 and retaining ring 124. The upper stabilizer 42 is slid onto the shaft 24 to a position wherein it abuts the upper wear ring 40. Springs 82 are installed in spring retaining recesses 78. Spacer 116, lip seals 122 and outer bearing race 90 with rollers or annular bushing 92 for blade housing 50 are slid onto shaft 24. The rotation sleeve 104 is assembled around the shaft 24 in indentation 32. The scraper blades 70 are disposed into the windows 52 of the blade housing 50. Thereafter, the blades 70, springs 82, and blade housing 50 are slid onto the shaft 24. The engagement section 58 of the blade housing 50 is positioned onto the outer surface 112 of the rotation sleeve 104 so that the engagement flats 114 of the split sleeve 104 are interengaged with the engagement flats 60 of the blade housing 50. As a result of this interengagement, the blade housing 50 and split sleeve 104 will rotate as one about the shaft 24 of the tool mandrel 12. Spacer 116, lip seals 122, and outer bearing race 90 with roller 92 are slid onto shaft 24, and pushed inside of blade housing 50. The lower stabilizer assembly 46 is then slid onto the shaft 24. Thereafter, the wear ring 48 and bottom sub 20 are secured to the shaft 24. It will be appreciated that the rotation interface 84 permits the stabilizers 42, 46 and the scraper blade subassembly 44 to rotate freely about the tool mandrel 12.
The internal diameters of the stabilizers 42, 46 and the blade housing 50 are slightly larger than the external diameter of the threaded portion 18 of the tool mandrel shaft 24. The internal diameters of the split bearing races 88 are smaller than the diameter of the threaded portion 18. The use of split bearing races 88 reduces the amount of wear and frictional heat sustained on the surface of the mandrel 12, when compared to the amount of wear and frictional heat a person of ordinary skill in the art would expect to occur if the stabilizers 42, 46 and blade housing 50 were allowed to rotate on the surface of the mandrel 12, by allowing for rotation about the split bearing races 88. As
The foregoing description is directed to particular embodiments of the present invention for the purpose of illustration and explanation. It will be apparent, however, to one skilled in the art that many modifications and changes to the embodiment set forth above are possible without departing from the scope and the spirit of the invention.
Claims
1. A wellbore cleaning device comprising:
- a tool mandrel having a shaft portion;
- at least one cleaning member mounted to said mandrel for cleaning a surrounding tubular member;
- a rotation interface between the cleaning member and said mandrel to permit the mandrel to rotate with respect to the cleaning member, the rotation interface comprising: an indentation within and said mandrel; and a bearing at least partially disposed within the indentation, the bearing allowing the mandrel to rotate inside said cleaning member, the bearing including a to rotation sleeve radially surrounding and rotatable with respect to the shaft portion.
2. The wellbore cleaning device of claim 1 wherein the bearing comprises a roller bearing set comprising:
- a radially inner bearing race that is seated within the indentation, the inner bearing race being formed of multiple race portions that are assembled within the indentation to form a complete annular bearing race;
- an outer bearing race radially surrounding the inner bearing race and the roller; and
- at least one roller disposed between the inner and outer bearing races to permit the inner and outer bearing races to rotate with respect to each other.
3. The wellbore cleaning device of claim 1 wherein the bearing comprises an annular bushing.
4. The wellbore cleaning device of claim 1 further comprising a stabilizer rotationally mounted on the shaft portion of the tool mandrel.
5. The wellbore cleaning device of claim 1 further comprising:
- a cleaning member housing that radially surrounds the shaft portion of the tool mandrel and has a cleaning member window defined therein; and
- the cleaning member being disposed radially within the housing with a portion of the cleaning member being biased radially outwardly through the window.
6. The wellbore cleaning device of claim 4 wherein the rotation sleeve is not secured to the cleaning member housing by a fastener.
7. The wellbore cleaning device of claim 6 wherein the rotation interface further comprises a locking interengagement between the rotation sleeve and the cleaning member housing, the interengagement allowing the shaft portion to rotate inside the rotation sleeve and cleaning member housing.
8. The wellbore cleaning device of claim 7 wherein the locking interengagement comprises:
- a radially outwardly-facing engagement surface on the rotation sleeve; and
- a radially inwardly-facing engagement surface on the cleaning member housing that is shaped and sized to be generally complimentary to the engagement surface of the rotation sleeve.
9. The wellbore cleaning device of claim 8 wherein the inwardly and outwardly facing engagement surfaces each comprise a plurality of engagement flats.
10. The wellbore cleaning device of claim 1 wherein there are a plurality of indentations and a plurality of bearings, each of the bearings being disposed within a different indentation.
11. The wellbore cleaning device of claim 1 further comprising one or more spacers radially surrounding the shaft portion to secure the bearing in place upon the shaft portion.
12. The wellbore cleaning device of claim 1 wherein the cleaning member comprises a scraper blade.
13. The wellbore cleaning device of claim 1 wherein the cleaning member comprises a brush.
14. The wellbore cleaning device of claim 12 wherein the scraper blade is biased radially outwardly from the rotation sleeve by a spring.
15. A wellbore cleaning device comprising:
- a tool mandrel having a shaft portion;
- a cleaning member subassembly radially surrounding the shaft portion, the subassembly having at least one cleaning member for cleaning a surrounding tubular member;
- a rotation interface between the scraper blade subassembly and shaft portion to permit the tool mandrel to rotate within the scraper blade subassembly, the rotation interface comprising: an indentation within the shaft portion; and a bearing set at least partially disposed within the indentation, the roller bearing set allowing the shaft portion to rotate within the cleaning member subassembly, the roller bearing set comprising: a radially inner bearing race that is seated within the indentation, the inner bearing race being formed of multiple race portions that are assembled within the indentation to form a complete annular bearing race; an outer bearing race radially surrounding the inner bearing race and being in contact with the cleaning member subassembly so that the cleaning member subassembly rotates with the outer bearing race; and at least one bearing member disposed between the inner and outer bearing race to permit the inner and outer bearing races to rotate with respect to each other.
16. The wellbore cleaning device of claim 15 wherein the cleaning member subassembly comprises:
- a cleaning member housing that radially surrounds the shaft portion of the tool mandrel and has a cleaning member window defined therein; and
- a cleaning member that is disposed radially within the housing with a portion of the cleaning member being biased radially outwardly through the window.
17. The wellbore cleaning device of claim 16 wherein the rotation interface further comprises:
- a rotation sleeve radially surrounding the shaft portion and rotatable with respect to the shaft portion; and
- a locking interengagement between the rotation sleeve and the cleaning member housing, the interengagement causing the shaft portion to rotate within the rotation sleeve and cleaning member housing.
18. The wellbore cleaning device of claim 16 wherein the locking interengagement comprises:
- a radially outwardly-facing engagement surface on the rotation sleeve; and
- a radially inwardly-facing engagement surface on the cleaning member housing that is shaped and sized to be generally complimentary to the engagement surface of the rotation sleeve.
19. The wellbore cleaning device of claim 18 wherein the inwardly-facing and outwardly-facing engagement surfaces each comprise a plurality of engagement flats.
20. The wellbore cleaning device of claim 15 further comprising one or more spacers radially surrounding the shaft portion to secure the roller bearing set in place upon the shaft portion.
21. The wellbore cleaning device of claim 15 further comprising a plurality of stabilizers rotationally mounted on the shaft portion of the tool mandrel.
25. The wellbore cleaning device of claim 15 further comprising a plurality of stabilizers rotationally mounted upon the tool mandrel.
26. The wellbore cleaning device of claim 17 wherein the rotation sleeve is made up of a plurality of sleeve portions that are assembled about the shaft portion within an indentation to form a substantially complete annular sleeve.
27. The wellbore cleaning device of claim 17 wherein the rotation sleeve is not affixed to the cleaning member housing.
28. The wellbore cleaning device of claim 15 wherein the bearing member of the bearing set comprises an annular bushing.
29. The wellbore cleaning device of claim 15 wherein the bearing member of the bearing set comprises a roller element.
30. A wellbore cleaning device comprising:
- a tool mandrel having a shaft portion;
- at least one cleaning member mounted to said mandrel for cleaning a surrounding tubular member;
- a rotation interface between the cleaning member and said mandrel to permit the mandrel to rotate with respect to the cleaning member, the rotation interface comprising: an indentation within the shaft portion of said mandrel; and a bearing at least partially disposed within the indentation, the bearing allowing the mandrel to rotate inside said scraper blade, the bearing including a rotation sleeve radially surrounding and rotatable with respect to the shaft portion.
31. The cleaning device of claim 30 wherein the cleaning member comprises a scraper blade.
32. The cleaning device of claim 31 wherein the cleaning member is a brush.
33. The cleaning device of claim 30 wherein:
- the mandrel presents a threaded connection portion for attachment of the mandrel to an adjoining sub, the connection portion having a first diameter; and
- the indentation has a second diameter which is less than the first diameter, thereby permitting the cleaning device to have a greater tool strength.
Type: Application
Filed: Oct 14, 2009
Publication Date: Apr 22, 2010
Applicant: Baker Hughes Incorporated (Houston, TX)
Inventors: Lisa L. Posevina (Houston, TX), Gregory L. Hern (Porter, TX), Paul L. Connell (Spring, TX)
Application Number: 12/578,727
International Classification: E21B 37/00 (20060101);