Carton with Pour Spout
Cartons with pour spouts for dispensing materials such as granular or pelletal materials are disclosed. A carton according to the disclosure is easily converted from a closed configuration for storing materials to an open configuration in which a spout is formed for pouring materials from the carton. The carton can also be easily and securely reclosed after being used in the open configuration. When the carton is in a closed configuration, a top panel can be formed from overlapping side top flaps. A front top end flap or panel can be folded under the side top flaps. The front top end flap or panel and portions of the side top flaps can be unfolded to form a spout and thereby place the carton in an open configuration. The spout and the side top flaps can be folded into closed positions after opening the carton in order to place the carton in a reclosed configuration.
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This application claims the benefit of U.S. Provisional Application No. 61/193,067, filed on Oct. 27, 2008, the entire disclosure of which is incorporated herein by reference.
BACKGROUNDThe disclosure generally relates to cartons for storing and dispensing materials, and methods blanks for forming such cartons. It is desirable to provide a carton that can easily be converted from a closed configuration for storing materials to an open configuration for pouring the materials out of the carton. It also desirable to provide a carton that can be easily and securely reclosed after being opened. Additional objects and desires will become apparent from the following disclosure, drawings and claims.
SUMMARYThe disclosure generally relates to cartons suitable for storing and dispensing material such as, for example, granular or pelletal material, and methods of erecting such cartons from a carton blank. The material can be stored inside the carton within a bag, or the material can be stored without a bag.
According to an embodiment, a carton can comprise a front panel, a rear panel, a first side panel, a second side panel opposite the first side panel, a bottom panel, a top panel comprising a first side top flap and a second side top flap, and a front top end panel foldably connected to the front panel, the first side top flap and the second side top flap. The carton can be constructed such that, when the carton is in a closed configuration, the front top end panel extends inwardly from the front panel towards an interior of the carton, the second side top flap partially overlaps the first side top flap, and the first side top side flap and the second side top side flap lie over the front top end panel. The carton can be placed in an open configuration in which a spout is formed in a top of the carton and defines an opening for pouring contents from the carton. The front top end panel can be folded outwardly away from the interior of the carton to form a front lip of the spout, and portions of the first and second top side flaps form side walls of the spout.
According to another embodiment, a carton can comprise a front panel, a rear panel, a first side panel, a second side panel opposite the first side panel, a bottom panel, a top panel, and a front top end flap or panel foldably connected to the front panel. The top panel can comprise a first side top flap and a second side top flap. The first side top flap can include a first flap section, a second flap section and a first break line between the first flap section and the second flap section. The second side top flap can include a third flap section, a fourth flap section and a second break line between the third flap section and the fourth flap section. When the carton is in a closed configuration, the front top end panel extends inwardly from the front panel towards an interior of the carton beneath the first side top flap and the second side top flap, and the second side top flap partially overlaps the first side top flap, or the first side top flap partially overlaps the second side top flap. The carton can be placed in an open configuration in which a spout is formed in a top of the carton and defines an opening for pouring contents from the carton. When the carton is in the open configuration, the front top end flap or panel is folded outwardly away from the interior of the carton and forms a front lip of the spout. Additionally, when the carton is in the open configuration, the first flap section and the second flap section are detached from each other along the first break line, the third flap section and the fourth flap section are detached from each other along the second break line, and the first flap section and the third flap section extend transversely to the second flap section and the fourth flap section, thereby forming side walls of the spout.
According to other embodiments, blanks for forming the cartons are disclosed.
Additional features and advantages will be appreciated from the following detailed description, drawings and claims.
The disclosure generally relates to cartons suitable for storing and dispensing material such as, for example, granular or pelletal material, and methods of erecting such cartons from a carton blank. For purposes of illustration and not limitation, the detailed description below describes several embodiments of the invention within the context of a carton with a pour spout for dispensing material from the carton. Further, references herein to “end,” “side,” “front,” “rear,” “bottom,” and “top” refer to orientations or positions of elements when the carton is erected and disposed in an upright orientation. The terms “upper,” “lower,” “vertical,” “horizontal,” “lateral,” and “oblique,” and any variations thereof, generally refer to the location and/or orientation of an element or line with respect to a drawing figure in which it appears. Reference characters shared among the various embodiments disclosed herein indicate similar parts.
Referring now in more detail to the drawing figures, wherein like reference characters indicate like parts throughout the several views,
A first side top flap 80 and a first bottom flap 90 are foldably connected to the first side panel 20 along the fold lines 16, 18, respectively. A front top end panel 60 and a front bottom end flap 70 are foldably connected to the front panel 10 along the fold lines 16, 18, respectively. A second side top flap 100 and a second bottom flap 110 are foldably connected to the second side panel 30 along the fold lines 16, 18, respectively. The front top end panel 60 is also foldably connected to the first and second side top flaps 80, 100 along the fold lines 12, 14, respectively. A rear top end flap 120 and a rear bottom end flap 130 are foldably connected to the rear flap 50 along the fold lines 16, 18, respectively. The flaps 70, 80, 90, 100, 110, 130 and the front top end panel 60 are generally rectangular in shape, however other shapes are possible.
The first side top flap 80 includes a first break line 86 extending substantially vertically between the laterally extending outer edge of the first side top flap 80 and the fold line 16. The first break line (e.g., cut and/or tear line) 86 includes a cut segment 86a extending from the laterally extending outer edge of the first side top flap 80 and a perforated segment 86b extending from the cut segment 86a to the fold line 16. The break line 86 divides the first side top flap 80 into a first side top flap section 82 and a second side top flap section 84. The second side top flap 100 includes a second break line 106 extending substantially vertically between the laterally extending outer edge of the second side top flap 100 and the fold line 16. The second break line 106 includes a cut segment 106a extending from the laterally extending outer edge of the second side top flap 100 and a perforated segment 106b extending from the cut segment 106a to the fold line 16. The break line 106 divides the second side top flap 100 into a third side top flap section 102 and a fourth side top flap section 104. The first side top flap 80 optionally includes adhesive regions 88 in the first side top flap section 82 for releasably adhesively attaching the first and second side top flaps 80, 100 together at the first and third side top flap sections 82, 102 in overlapping fashion. The adhesive regions 88 may be defined by score patterns or partial cut patterns 89 extending partially through the thickness of the blank 1 (into the page). The releasable adhesive attachment between the first and third side top flap sections 82, 102 may be provided in any suitable manner.
Opposite edges of the front top end panel 60 are foldably connected to the first and second side top flaps 80, 100 by the fold lines 12, 14, respectively. The front top end panel 60 includes a substantially triangular center section 62, a substantially triangular first side section 64 foldably connected to the center section 62 along a first oblique fold line 63, and a substantially triangular second side section 66 foldably connected to the center section 62 along a second oblique fold line 65. The oblique fold lines 63, 65 extend between the fold line 16 and the laterally extending outer edge of the front top end panel 60, and converge towards each other as they extend from the fold line 16.
A closure feature, or female locking member/receptacle 140 is optionally provided in the front panel 10. The closure feature 140 includes an arcuate tear line 142, a vertical cut line or tear line 144 extending downwardly from the arcuate tear line 142, and a v-shaped fold line 146 positioned below the cut line 144.
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The first side top flap 300 includes a first break line 306 extending substantially vertically from the laterally extending outer edge of the first side top flap 300, and a third oblique fold line 308 extending obliquely from the first break line 306 to an intersection point of the fold lines 12, 16. The break line 306 and the third oblique fold line 308 divide the first side top flap 300 into a first side top flap section 302 and a second side top flap section 304. The second side top flap 310 includes a second break line 316 extending substantially vertically from the laterally extending outer edge of the second side top flap 310, and a fourth oblique fold line 318 extending obliquely from the second break line 316 to an intersection point of the fold lines 14, 16. The break line 316 and the fourth oblique fold line 318 divide the second side top flap 300 into a third side top flap section 312 and a fourth side top flap section 314. The first side top flap 300 includes adhesive regions 88 in the first side top flap section 302 for releasably adhesively attaching the first and third side top flap sections 302, 312 together.
A first side top flap 540 and the first bottom flap 90 are foldably connected to the first side panel 20 along the fold lines 16, 18, respectively. A front top end flap 560 and a front bottom end flap 570 are foldably connected to the front panel 10a along the fold lines 16, 18, respectively. A second side top flap 550 and a second bottom flap 510 are foldably connected to the second side panel 30 along the fold lines 16, 18, respectively. A rear top end flap 520 and a rear bottom end flap 530 are foldably connected to the rear flap 50 along the fold lines 16, 18, respectively.
The first side top flap 540 includes a first break line 546 extending substantially vertically from the laterally extending outer edge of the first side top flap 540, and a third arcuate fold line 547 extending from the first break line 546. The first break line 546 and the third arcuate fold line 547 divide the first side top flap 540 into a first side top flap section 542 and a second side top flap section 544. The second side top flap 550 includes a second break line 556 extending substantially vertically from the laterally extending outer edge of the second side top flap 550, and a fourth arcuate fold line 557 extending from the second break line 556. The second break line 556 and the fourth arcuate fold line 557 divide the second side top flap 550 into a third side top flap section 552 and a fourth side top flap section 554. The second side top flap 550 includes adhesive regions 88 in the third side top flap section 552 for releasably adhesively attaching the first and third side top flap sections 542, 552 of the first and second side top flaps 540, 550, respectively, together in overlapping fashion.
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The front top end flap 560 includes a center section 562, a first side section 564 foldably connected to the center section 562 along a first arcuate fold line 563, and a second side section 566 foldably connected to the center section 562 along a second arcuate fold line 565. The arcuate fold lines 563, 565 extend between the fold line 16 and the laterally extending outer edge of the front top end flap 560, and converge towards each other as they extend from the fold line 16.
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A first side top flap 740 and a first bottom flap 790 are foldably connected to the first side panel 20 along the fold lines 16, 18, respectively. A rear top end flap 760 and a rear bottom end flap 770 are foldably connected to the rear panel 710 along the fold lines 16, 18, respectively. A second side top flap 750 and a second bottom flap 110 are foldably connected to the second side panel 30 along the fold lines 16, 18, respectively. A front top end flap 720 and a front bottom end flap 730 are foldably connected to the front flap 780 along the fold lines 16, 18, respectively.
The rear panel 710 includes arcuate fold lines 713, 717 extending adjacent to the fold lines 712, 714, respectively, and defining respective gripping regions 715, 719 at the lateral edges of the rear panel 710.
The front top end flap 720 includes a center section 722, a first side section 724 foldably connected to the center section 722 along a first arcuate fold line 723, and a second side section 726 foldably connected to the center section 722 along a second arcuate fold line 725. The arcuate fold lines 723, 725 extend between the fold line 16 and the laterally extending outer edge of the front top end flap 720, and converge towards each other as they extend from the fold line 16.
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The rear top end flap 760 includes an adhesive region 762 for securing the second side top flap 750 to the rear top end flap 760. Because the second side top flap 750 is configured overlap the first side top flap 740 and the first side top flap 740 is configured to lie over the rear top end flap 760 in the erected carton 800, and the first side top flap 740 includes a corner cutout section 746 configured to allow the adhesive region 762 to contact the second side top flap 750 in the carton 800. The rear bottom end flap 770 and the front bottom end flap 730 include respective adhesive regions 772, 732 for securing the rear bottom end flap 770 and the front bottom end flap 730 to the second bottom flap 110. Because the first bottom flap 790 is configured lie over the front bottom end flap 730 and the rear bottom end flap 770, and the second bottom flap 110 is configured to overlap the first bottom flap 790 in the erected carton 800, the first bottom flap 790 includes corner cutout sections 795 configured to allow the adhesive regions 732, 772 to contact the second bottom flap 110 in the carton 800.
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The front top end flap 820 includes a center section 822, a first side section 824 foldably connected to the center section 822 along a first arcuate fold line 823, a second side section 826 foldably connected to the center section 822 along a second arcuate fold line 825, and a bottom section 828 positioned below the center section 822 and the first and second sections 824, 826, and connected thereto along a concave fold line 827. The arcuate fold lines 823, 825 extend from the concave fold line 827 towards the laterally extending outer edge of the front top end flap 820, and converge towards each other as they extend from the concave fold line 827.
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In some embodiments described and shown herein, the second side top flap partially overlaps the first side top flap when the carton is in the closed configuration, such that the third and fourth side top flap sections partially overlap the first and second side top flap sections. In other embodiments, the first side top flap partially overlaps the second side top flap when the carton is in the closed configuration, such that the first and second side top flap sections partially overlap the third and fourth side top flap sections. It should be appreciated, however, that in any of the embodiments, it is possible to reverse the overlapping arrangement of the first and second side top flaps, and thus the overlapping arrangement of the side top flap sections.
In some instances in the foregoing, attaching parts together is described with reference to specific features and methods. However, the attaching may be carried out in any suitable manner, such as, but not limited to, through the use of adhesive material.
The term “break line” is used throughout the specification. A break line may be any suitable line of disruption, such as a tear line and/or a cut line (e.g., a slit). The term “fold line” is used throughout the following description. It is noted that, unless stated otherwise, the term “fold line” can include any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates folding therealong; and a tear line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates tearing therealong. More specifically, but not for the purpose of narrowing the scope of the present invention, conventional fold lines include: a crease, such as formed by folding; a score line, such as formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness; or various combinations of these features. The term “tear line” is also used throughout the specification. More specifically, but not for the purpose of narrowing the scope of the present invention, conventional tear lines include a slit that extends partially into the material along the desired line of weakness, a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or any combination of these features.
The foregoing disclosure provides illustrative embodiments of the invention and is not intended to be limiting. As understood by those of skill in the art, the overall invention encompasses other embodiments not specifically enumerated herein. For example, although the cartons shown in the form of a parallelpipedal box, they can alternatively be shaped differently, and likewise the various detachable sections, panel sections, panels and flaps described herein can be shaped and arranged differently.
Claims
1. A carton comprising:
- a front panel;
- a rear panel;
- a first side panel;
- a second side panel opposite the first side panel;
- a bottom panel;
- a top panel comprising a first side top flap and a second side top flap; and
- a front top end panel foldably connected to the front panel, the first side top flap and the second side top flap;
- wherein, when the carton is in a closed configuration the front top end panel extends inwardly from the front panel towards an interior of the carton, the second side top flap partially overlaps the first side top flap or the first side top flap partially overlaps the second side top flap, and the first side top side flap and the second side top side flap lie over the front top end panel; and
- wherein the carton is configured to be placed in an open configuration in which a spout is formed in a top of the carton and defines an opening for pouring contents from the carton; and
- wherein, when the carton is in the open configuration, the front top end panel is folded outwardly away from the interior of the carton and forms a front lip of the spout, and portions of the first and second top side flaps form side walls of the spout.
2. The carton of claim 1, wherein the front top end panel comprises a center section foldably connected to the front panel, a first side section foldably connected to center section and the first side top flap, and a second side section foldably connected to the center section and the second side top flap.
3. The carton of claim 2, wherein, when the carton is in the closed configuration, the first side section and the second side section are folded over the center section.
4. The carton of claim 3, wherein the center section, the first side section and the second side section are triangular sections.
5. The carton of claim 1, wherein:
- the first side top flap comprises a first flap section, a second flap section and a first break line between the first flap section and the second flap section, the first flap section being foldably connected to the front top end panel; and
- the second side top side flap comprises third flap section, a fourth flap section and a second break line between the third flap section and the fourth flap section, the third flap section being foldably connected to the front top end panel;
- wherein, when the carton is in the closed configuration the first flap section and the second flap section are detachably connected to each other along the first break line, the third flap section and the fourth flap sections are detachably connected to each other along the second break line, and the second and fourth flap sections are attached to each other.
6. The carton of claim 5, wherein:
- the first flap section and the second flap section are foldably connected to each other along a first fold line extending from the first break line; and
- the third flap section and the fourth flap section are foldably connected to each other along a second fold line extending from the second break line.
7. The carton of claim 6, wherein the first and second fold lines are oblique fold lines.
8. The carton of claim 6, wherein, when the carton is in the open configuration:
- the first flap section and the second flap section are detached from each other along the first break line,
- the third flap section and the fourth flap section are detached from each other along the second break line,
- the second flap section and the fourth flap section are attached to each other, and
- the first flap section and the third flap section are folded along the first fold line and the second fold line, respectively, and extend transversely to the second flap section and the fourth flap section, thereby forming the side walls of the spout.
9. The carton of claim 5, wherein, when the carton is in the open configuration:
- the first flap section and the second flap section are detached from each other along the first break line;
- the third flap section and the fourth flap section are detached from each other along the second break line;
- the second flap section and the fourth flap section are attached to each other; and
- the first flap section and the third flap section extend transversely to the second flap section and the fourth flap section, thereby forming the side walls of the spout.
10. The carton of claim 1, wherein the front panel comprises a female locking member configured to receive and retain a tip of the spout lip for reclosing the carton after the carton has been placed in the open configuration.
11. The carton of claim 1, wherein:
- the carton is configured to be placed in a reclosed configuration after being placed in the open configuration; and
- when the carton is in the reclosed configuration, the first side top flap and the second side top flap are folded in an overlapping relationship, the front lip of the spout extends downwardly, substantially parallel to the front panel, and a tip of the front lip is received in a female locking member in the front panel.
12. The carton of claim 1, wherein:
- the carton is configured to be placed in a reclosed configuration after being placed in the open configuration; and
- when the carton is in the reclosed configuration, the first side top flap and the second side top flap are folded in an overlapping relationship, and the front lip of the spout extends substantially parallel to and lies below the first side top flap and the second side top flap.
13. A carton comprising:
- a front panel;
- a rear panel;
- a first side panel;
- a second side panel opposite the first side panel;
- a bottom panel;
- a top panel comprising a first side top flap comprising a first flap section, a second flap section, and a first break line between the first flap section and the second flap section; and a second side top flap comprising a third flap section, a fourth flap section, and a second break line between the third flap section and the fourth flap section; and
- a front top end flap or front top end panel foldably connected to the front panel;
- wherein, when the carton is in a closed configuration the front top end flap or front top end panel extends inwardly from the front panel towards an interior of the carton beneath the first side top flap and the second side top flap, and the second side top flap partially overlaps the first side top flap, or the first side top flap partially overlaps the second side top flap;
- wherein the carton is configured to be placed in an open configuration in which a spout is formed in a top of the carton and defines an opening for pouring contents from the carton; and
- wherein, when the carton is in the open configuration the front top end flap or front top end panel is folded outwardly away from the interior of the carton and forms a front lip of the spout, the first flap section and the second flap section are detached from each other along the first break line, the third flap section and the fourth flap section are detached from each other along the second break line, and the first flap section and the third flap section extend transversely to the second flap section and the fourth flap section, thereby forming side walls of the spout.
14. The carton of claim 13, wherein the second flap section and the fourth flap section are attached to each other when the carton is in the closed configuration and when the carton is in the open configuration.
15. The carton of claim 13, wherein the front top end flap or front top end panel comprises a center section, a first side section foldably connected the center section, and a second side section foldably connected to the center section.
16. The carton of claim 13, wherein:
- the first flap section and the second flap section are foldably connected to each other along a first fold line extending from the first break line; and
- the third flap section and the fourth flap section are foldably connected to each other along a second fold line extending from the second break line.
17. The carton of claim 16, wherein the first and second fold lines are oblique fold lines or arcuate fold lines.
18. The carton of claim 16, wherein, when the carton is in the open configuration, the first flap section and the third flap section are folded along the first fold line and the second fold line, respectively.
19. The carton of claim 1, wherein:
- the carton is configured to be placed in a reclosed configuration after being placed in the open configuration; and
- when the carton is in the reclosed configuration, the first flap section and the third flap section are folded in an overlapping relationship, the front lip of the spout extends inwardly from the front panel towards an interior of the carton, and the first flap section and the second flap section lie over the front lip.
20. The carton of claim 19, wherein the first flap section includes a first notch and the third flap section includes a second notch, and wherein the first notch and the second notch interlockingly engage each other when the carton is in the reclosed configuration.
21. The carton of claim 13, wherein the rear panel comprises gripping regions disposed adjacent to the first side panel and the second side panel, the gripping regions extending transversely to a remainder of the rear panel.
22. A carton blank for forming a carton, comprising:
- a front panel;
- a rear panel;
- a first side panel foldably connected to the front panel;
- a second side panel foldably connected to the front panel;
- a first side top flap foldably connected to the first side panel;
- a second side top flap foldably connected to the second side panel;
- a plurality of flaps configured to form a bottom panel of the carton; and
- a front top end panel foldably connected to the front panel, the first side top flap and the second side top flap;
- wherein the blank is configured to form the carton in a closed configuration in which the front top end panel extends inwardly from the front panel towards an interior of the carton, the second side top flap partially overlaps the first side top flap, or the first side top flap partially overlaps the second side top flap, and the first side top side flap and the second side top side flap lie over the front top end panel; and
- wherein the blank is configured to form the carton in an open configuration in which a spout is formed in a top of the carton and defines an opening for pouring contents from the carton, the front top end panel is folded outwardly away from the interior of the carton and forms a front lip of the spout, and portions of the first and second top side flaps form side walls of the spout.
23. The carton blank of claim 22, wherein the front top end panel comprises a center section foldably connected to the front panel, a first side section foldably connected to center section and the first side panel, and a second side section foldably connected to the center section and the second side panel.
24. The carton blank of claim 23, wherein the first side section and the second side section are configured to be folded over the center section when the carton is in the closed configuration.
25. The carton blank of claim 24, wherein the center section, the first side section and the second side section are triangular sections.
26. The carton blank of claim 22, wherein:
- the first side top flap comprises a first flap section and a second flap section detachably connected to each other along a first break line, the first flap section being foldably connected to the front top end panel; and
- the second side top side flap comprises third flap section and a fourth flap section detachably connected to each other along a second break line, the third flap section being foldably connected to the front top end panel;
- wherein, the blank is configured to form the carton in the closed configuration such that the first flap section and the second flap section are detachably connected to each other along the first break line, the third flap section and the fourth flap sections are detachably connected to each other along the second break line, and the second and fourth flap sections are attached to each other.
27. The carton blank of claim 26, wherein:
- the first flap section and the second flap section are foldably connected to each other along a first fold line extending from the first break line; and
- the third flap section and the fourth flap section are foldably connected to each other along a second fold line extending from the second break line.
28. The carton blank of claim 27, wherein the first and second fold lines are oblique fold lines.
29. The carton blank of claim 27, wherein the blank is configured to form the carton in the open configuration such that:
- the first flap section and the second flap section are detached from each other along the first break line,
- the third flap section and the fourth flap section are detached from each other along the second break line,
- the second flap section and the fourth flap section are attached to each other, and
- the first flap section and the third flap section are folded along the first fold line and the second fold line, respectively, and extend transversely to the second flap section and the fourth flap section, thereby forming the side walls of the spout.
30. The carton blank of claim 26, wherein the blank is configured to form the carton in the open configuration such that:
- the first flap section and the second flap section are detached from each other along the first break line;
- the third flap section and the fourth flap section are detached from each other along the second break line;
- the second flap section and the fourth flap section are attached to each other; and
- the first flap section and the third flap section extend transversely to the second flap section and the fourth flap section, thereby forming the side walls of the spout.
31. The carton blank of claim 22, wherein the front panel comprises a female locking member configured to receive and retain a tip of the spout lip for reclosing the carton after the carton has been placed in the open configuration.
32. The carton blank of claim 22, wherein:
- the blank is configured to form the carton in a reclosed configuration after the carton is placed in the open configuration; and
- the front lip of the spout is configured to extend downwardly, substantially parallel to the front panel when the carton is in the reclosed configuration, with a tip of the front lip received in an opening in the front panel.
33. The carton blank of claim 22, wherein:
- the blank is configured to form the carton in a reclosed configuration after the carton is placed in the open configuration;
- the first side top flap and the second side top flap are configured to be folded in an overlapping relationship when the carton is in the reclosed configuration; and
- the front lip of the spout is configured to extend substantially parallel to and lie below the first side top flap and the second side top flap when the carton is in the reclosed configuration.
34. A carton blank for forming a carton, comprising:
- a rear panel;
- a first side panel foldably connected to the rear panel;
- a second side panel foldably connected to the rear panel;
- a first side top flap foldably connected to the first side panel, the first side top flap comprising a first flap section, a second flap section and a first break line between the first flap section and the second flap section;
- a second side top flap foldably connected to the second side panel, the second side top flap comprising a third flap section, a fourth flap section and a second break line between the third flap section and the fourth flap section;
- a plurality of flaps configured to form a bottom panel of the carton;
- a front flap foldably connected to the second side panel; and
- a front top end flap or front top end panel foldably connected to the front flap;
- wherein the blank is configured to form the carton in a closed configuration in which the first side top flap and the second side top flap form a top panel of the carton, the front top end flap or front top end panel extends inwardly from the front flap towards an interior of the carton beneath the first side top flap and the second side top flap, the second side top flap partially overlaps the first side top flap, or the first side top flap partially overlaps the second side top flap; and
- wherein the carton is configured to be placed in an open configuration in which a spout is formed in a top of the carton and defines an opening for pouring contents from the carton, the front top end flap or front top end panel is folded outwardly away from the interior of the carton and forms a front lip of the spout, the first flap section and the second flap section are detached from each other along the first break line, the third flap section and the fourth flap section are detached from each other along the second break line, and the first flap section and the third flap section extend transversely to the second flap section and the fourth flap section, thereby forming side walls of the spout.
35. The carton blank of claim 34, wherein the front top end flap has a center section, a first side section foldably connected the center section, and a second side section foldably connected to the center section.
36. The carton blank of claim 34, wherein the second flap section and the fourth flap section are configured to be attached to each other when the carton is in the closed configuration and when the carton is in the open configuration.
37. The carton blank of claim 34, wherein:
- the first flap section and the second flap section are foldably connected to each other along a first fold line extending from the first break line; and
- the third flap section and the fourth flap section are foldably connected to each other along a second fold line extending from the second break line.
38. The carton blank of claim 37, wherein the first and second fold lines are arcuate fold lines.
39. The carton blank of claim 37, wherein the blank is configured to form the carton in the open configuration such that the first flap section and the third flap section are folded along the first fold line and the second fold line, respectively.
40. The carton blank of claim 34, wherein:
- the blank is configured to form the carton in a reclosed configuration after the carton is formed in the open configuration; and
- the front lip of the spout is configured to extend the inwardly from the front panel towards an interior of the carton when the carton is in the reclosed configuration; and
- the first flap section and the second flap section are configured to lie over the front lip when the carton is in the reclosed configuration.
41. The carton blank of claim 40, wherein the first flap section includes a first notch and the third flap section includes a second notch, and wherein the first notch and the second notch are configured to interlockingly engage each other when the carton is in the reclosed configuration.
42. The carton blank of claim 34, wherein the rear panel comprises gripping regions disposed adjacent the first side panel and the second side panel, and wherein the gripping regions are defined by a pair of fold lines in the rear panel and are configured to be folded to extend transversely to a remainder of the rear panel.
Type: Application
Filed: Oct 26, 2009
Publication Date: Apr 29, 2010
Applicant: Graphic Packaging International. Inc. (Marietta, GA)
Inventor: Felicia A. Pinkstone (Aston, PA)
Application Number: 12/605,988
International Classification: B65D 5/74 (20060101);