SURFACE COVERINGS INCLUDING DECORATIVE STRIPS
Panels include decorative strips and are suitable for wall or ceiling coverings, or for use as screens, shades or the like. The panels may be modular panels, for installation with a number of like panels to form a covering. The panels may be configured to disguise the joins between panels so as to approximate, or create the illusion of, a continuous covering. Each panel may include a number of decorative strips and a number of transverse supports supporting the decorative strips.
The invention relates to surface coverings, particularly to interior and exterior surface coverings and screens having a plurality of decorative strips.
BACKGROUND TO THE INVENTIONLinings for interior surfaces, such as walls and ceilings, in both residential and commercial buildings are well known in the art. These take many forms. One of the most common of these is to cover the walls and ceilings with gypsum-based wallboards, which typically have a flat, smooth, papered-covered surface and slightly bevelled edges. The bevelled edges are abutted together during installation and subsequently are typically filled with a gypsum based joint compound to produce a seamless looking finish which is then painted or wallpapered.
Historically those people who want a more decorative or individualistic finish to their walls may apply wainscoting. Wainscoting is typically installed over the top of wallboard on interior walls for decorative purposes. The material used for the wainscoting is most often wood, but can also be particleboard, pressed metal sheets, or gypsum-based mouldings.
Another type of decorative covering traditionally used has been wood panelling. Such panelling may, for example, have a sculptural design carved or otherwise cut into the panels.
A still further known variation comprises a plurality of parallel spaced apart strips of timber which are individually fixed over the top of the ceiling wall board. Finishes such as this have the added advantage of providing acoustic advantages. Similar arrangements exist for interior and exterior screens and exterior wall and surface panelling.
Decorative screens and interior and exterior wall and ceiling finishes, however, generally suffer from one major disadvantage—they are very labour intensive to create, and consequently are expensive.
Further, in the commercial environment the use of suspended ceilings and modular plastic, metal, or gypsum based ceiling tiles or panels has become common-place. Such tiles or panels are generally all the same, are typically flat or provided with minimal relief texture, and rarely have a warm and natural appearance. They are also often heavy, fiddly to install, and have poor acoustic absorption properties.
It is an object of the present invention to provide an improved or more cost effective decorative panel system for use as a screen or interior or exterior surface finish that overcomes or at least addresses at least some of the above noted issues. Alternatively, it is an object of the invention to at least provide the public with a useful choice.
SUMMARY OF THE INVENTIONIn a first broad aspect the invention provides a modular panel system including modular panels each having a plurality of decorative strips and one or more transverse supports supporting the decorative strips, said panels configured to mount to and disguise a supporting framework.
Preferably, when a panel is mounted on a framework, a facing edge of each decorative strip at least partially conceals the framework.
Preferably at least one end of each decorative strip is profiled such that, when a panel is mounted on a framework, a facing edge of each decorative strip extends around a framework member to provide a gap between ends of strips on adjacent panels less than a width of the framework member.
Preferably the panels are configured to conceal joins between panels.
Preferably the decorative strips on installed panels form a substantially uniform covering of decorative strips.
Preferably the panels are configured to be supported by the framework without fixed attachment to the framework.
Preferably the panels are configured to be installed without fixed attachment to adjacent panels.
Preferably the decorative strips are arranged parallel to each other.
Preferably the position of a strip parallel to and adjacent an edge of the panel is such that the spacing between that strip and an adjacent strip in an adjacent installed panel is substantially the same as the spacing of any two adjacent strips on the same panel.
Preferably each panel includes a backing, wherein at least those parts of the supports and the backing visible in the assembled panel system are the same colour.
Preferably the modular panel system includes a framework for supporting the panels, wherein at least that part of the framework visible in an assembled panelled covering is the same colour as the supports and backing.
Preferably the framework, the supports and the backing are a dark colour, preferably black.
Preferably the backing is an acoustic material.
Preferably the framework and the transverse supports are coloured so as to disguise the framework and transverse supports.
Preferably at least those parts of the supports and the framework visible in the assembled panel system are the same colour.
Preferably the modular panel system is a modular ceiling panel system.
Preferably the supporting framework is a standard ceiling grid framework.
In a second broad aspect the invention provides a modular panel system including modular panels each having a plurality of decorative strips and one or more transverse supports supporting the decorative strips, said panels configured to mount to a supporting framework, the framework and the transverse supports being coloured so as to disguise the framework and transverse supports.
In a third broad aspect the invention provides a panel including one or more supports and a plurality of decorative strips, each support comprising an elongate member having a plurality of transverse notches arranged along its length for receiving and retaining the strips, each notch having one or more profiled edges.
Preferably the panel is an interior or exterior wall or ceiling covering panel.
Alternatively the panel is an interior or exterior screen panel.
Preferably the profiled edges are shaped for retention of the decorative strips.
Preferably the profile of each notch is a toothed profile.
Preferably the panel is configured to be installed with one or more like panels.
Preferably the edges of each panel are shaped to receive a support structure.
Preferably the decorative strips are formed from timber, metal or plastics material.
Preferably the supports are generally U-shaped supports.
Preferably the supports are formed from a metal.
Preferably the supports are extrusions.
Preferably the decorative strips are arranged in parallel spaced apart relationship.
Preferably the decorative strips are arranged with respect to the supports such that their width is substantially perpendicular to the supports and each of the decorative strips is substantially wider than it is thick.
In a fourth broad aspect the invention provides a panel including one or more supports and a plurality of decorative strips, each support comprising an elongate member having a plurality of transverse notches arranged along its length for receiving and retaining the strips, wherein each support is substantially U-shaped in cross-section.
In a fifth broad aspect the invention provides a panel including one or more elongate supports and a plurality of decorative strips each having a back surface with a plurality of notches formed therein, wherein each elongate support is received within notches in two or more of the decorative strips and has a cross-sectional shape matching the shape of the notches.
Preferably the panel is an interior or exterior wall or ceiling covering panel.
Alternatively the panel is an interior or exterior screen panel.
Preferably each notch has a shape which impedes movement of the elongate support perpendicular to the back surface and out of the notch.
Preferably each notch has a shape which is narrower at the back surface than at a widest point of the notch.
Preferably each notch is a dovetail shape.
Preferably each notch has one or more recesses configured to receive corresponding protrusions on the elongate supports.
Preferably the elongate supports are formed as extrusions.
Preferably each decorative strip is secured to the appropriate elongate supports using a fastener or adhesive.
Preferably the elongate supports are configured to engage with one or more joining members for joining the elongate supports and/or mounting the covering to an interior or exterior wall or ceiling.
Preferably the elongate supports engage with the joining members using a push-fit.
Preferably the joining members are formed as extrusions.
Preferably the joining members are substantially T-shaped extrusions.
Preferably the joining members are arranged to support a backing material.
Preferably the panel is modular, and is configured to be installed with one or more like panels.
Preferably each modular panel includes at least two elongate supports.
Preferably the elongate supports are arranged to protrude from one edge of a panel and to provide a recess at the opposite edge of the panel, so that when installed with like panels the elongate supports overlap the join between panels.
Preferably joining members engage with the elongate supports for joining the elongate supports and/or mounting the covering to a wall or ceiling, and these joining members span two or more panels.
Preferably the decorative strips are formed from timber, engineered wood, metal or plastics material.
Preferably the decorative stripes are arranged in parallel spaced apart relationship.
Preferably the decorative stripes are arranged with respect to the supports such that their width is substantially perpendicular to the supports and each of the decorative stripes is substantially wider than it is thick.
The invention may be used in coverings for wall linings, ceiling linings, privacy screens, garage door panels, sunshades, window furnishing, external cladding, screens and louvers for the joinery industry.
The invention enables long spans of timber such as louvers or slats to appear to be unsupported when viewed from the front.
It is acknowledged that the terms “comprise”, “comprises” and “comprising” may, under varying jurisdictions, be attributed with either an exclusive or an inclusive meaning. For the purpose of this specification, and unless otherwise noted, these terms are intended to have an inclusive meaning—i.e. they will be taken to mean an inclusion of not only the listed components which the use directly references, but also to other non-specified components or elements.
The invention will now be described by way of example only, with reference to the accompanying drawings, in which:
The panel 1 may be installed on site, but is preferably formed in a number of modular panels, each including a plurality of strips 2 and supports 3 and capable of installation so as to provide a substantially uniform covering.
To assemble the wall or ceiling covering, the decorative strips may be held in a suitable jig while the supports 3 are knocked into place with a mallet or hammer, or pressed into place by a suitable machine.
The decorative strips 2 may be formed from timber, engineered wood (such as medium density fibreboard), plastic or other suitable material.
The profiled notches 4 provide for more secure retention of the decorative strips 2, without the need for labour-intensive fixing of each strip. Instead of fastening each strip to a support using screws or the like, each strip is simply set into place in a toothed notch, which effectively retains the strip. Thus, the strips and supports are easily assembled.
Thus, at least one end of each decorative strip is profiled so that a facing edge 8a of the strip extends beyond the edge of the hanging ceiling support 9. The gap 8b is therefore less than the width of the bottom section 9a of the hanging ceiling support 9. This not only partly conceals the hanging ceiling support 9 but provides a smaller gap between the ends of decorative strips on adjacent panels. This contributes towards an illusion of a continuous covering or continuous decorative strips.
In the embodiment shown in
The panel 10 may be installed on site, but is preferably combined with a number of like panels 10, each including a plurality of strips 11 and supports 12 and capable of installation so as to provide a substantially uniform covering.
The decorative strips 11 may be formed from timber, engineered wood (such as medium density fibreboard), metal, plastic or other suitable material.
The support 12 is also secured to the decorative strip 11 using a fastener 16, such as a nail, screw or the like, in order to hold the decorative strip in the appropriate position with respect to the support. Alternatively a suitable adhesive could be used. As a further alternative, a crimping arrangement could be used to form a connection between the support 12 and decorative strip 11. This arrangement could use material formed integrally with the support 12 or decorative strip 11 to form the crimp, or a separate element could be crimped to connect the support and decorative strip.
To assemble the panel, the supports 12 are slid into position in the notches 13, while the strips 11 are held steady in a suitable jig. Fasteners 16 are then used to secure the supports 12 to the strips 11.
The joining member 20 conceals not only the joins between panels but also the nails or other fasteners 16, which is important where the surface covering can be seen from the back.
The elongate support 12 and joining member 20 may both be formed as extrusions, for ease of manufacture.
A joiner 36, shown in detail in
The modular panel system may also include a backing 55. The backing 55 may be an acoustic material, such as a polyester acoustic bat, preferably with a suitable facing layer, such as a Lantor fabric layer. The backing 55 is visible between the decorative strips 52.
The supports 53 and the framework members 51, or at least those parts of the framework visible from below, may be the same colour. Preferably the supports 53 and the framework members are a dark colour, such as black. In many settings these members will then fade into the background, or be camouflaged, creating the illusion of the decorative strips floating in mid-air, unsupported. The backing 55 may be the same colour as the supports 53 and the framework members 51, further contributing to this illusion.
Preferably, for ease of installation and for allowing easy access to the space behind the panels, the panels are not fixed to the framework or to adjacent panels.
In one embodiment the T-grid defines a standard framework size. For example, the T-grid may form a number of 1200 by 600 mm rectangles, each supporting a single panel module. This has the advantage that the backing material can also be a standard size, so can easily be installed. The backing material 55 sits naturally within the space defined by the vertical parts 56 of the T-grid members 51. The decorative strips 57, 58 which are adjacent the join between panels are spaced by a distance 59 which is identical to the distance between any two other adjacent decorative strips 52. This helps to hide the join, so that a covering formed from a number of modular panels appears uniform from below.
Especially if combined with the ‘camouflaged’ colour-matched supports 53, framework 51 and backing 55, this contributes to the illusion of a continuous, uniform covering of floating decorative slats. This colour matching and/or the spacing of the strips around a join between panels can also be applied to any of the panel structures shown in
As the modular panels are preferably not fixed to the framework or to adjacent panels, panels can easily be lifted from the framework if it is necessary to access the space behind the installed covering. However, in some settings it may be advantageous to provide a dedicated services panel to allow access to the space behind the installed covering.
However, in this embodiment the panels 81, 82 supply the transverse structure to the framework. There are no transverse members in the framework, but the cross-members 86, 87, 88 in each panel are configured to engage with the framework members 83, 84, 85. This is preferably achieved using a hook 90 or similar element at each end of the cross-member 86, 87, 88 which sits over the top of the framework member 83, 84, 85. Thus, the panel provides a transverse rigidity to the panel system.
This embodiment remains a modular system, since preformed panels are fitted to the pre-existing or pre-installed framework. The panels are attached to the framework solely by the weight of the panels and the configuration of the ends of the cross-members 86, 87, 88. The framework 83, 84, 85 and cross-members 86, 87, 88 may be disguised by the spacing of the decorative strips 89 around the join and by any of the colour arrangements described above.
However, most pre-existing frameworks include a complete T-grid with transverse framework members already in place. Therefore, for retrofitting applications one of the embodiments shown in
The invention provides a modular panel system which creates coverings with an appearance approximating that provided by continuous strips, but with the practicality of modular systems.
The panels may use easily fabricated components, such as wooden strips and extruded components. The components are easily connected to form the panels.
Although the invention has been described with reference to wall or ceiling coverings, the invention may also find applications in cladding, doors, including garage doors, sunshades, window coverings, screens (such as privacy screens) and the like.
Acoustic blankets or other acoustic elements may be installed behind the decorative strips. Other backings may be provided for other effects, e.g. visual or lighting effects.
Although the drawings show the decorative strips lying perpendicular to their supports, the strips could also be slanted. This has the benefit of hiding the underlying structure when viewed from the front.
While the present invention has been illustrated by the description of the embodiments thereof, and while the embodiments have been described in detail, it is not the intention of the Applicant to restrict or in any way limit the scope of the invention to such detail. Additional advantages and modifications will readily appear to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details, representative apparatus and methods, and illustrative examples shown and described. Accordingly, departures may be made from such details without departure from the spirit or scope of the Applicant's general inventive concept.
Claims
1. (canceled)
2. (canceled)
3. (canceled)
4. (canceled)
5. (canceled)
6. (canceled)
7. (canceled)
8. (canceled)
9. (canceled)
10. (canceled)
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. (canceled)
18. (canceled)
19. A panel including one or more supports and a plurality of decorative strips, each support comprising an elongate member having a plurality of transverse notches arranged along its length for receiving and retaining the strips, each notch having one or more profiled edges.
20. A panel as claimed in claim 19 being an interior or exterior wall or ceiling covering panel; or an interior or exterior screen panel.
21. (canceled)
22. A panel as claimed in claim 19 wherein the profiled edges are shaped for retention of the decorative strips.
23. A panel as claimed in claim 22 wherein the profile of each notch is a toothed profile.
24. A panel as claimed in claim 19 being a modular panel, configured to be installed with one or more like panels.
25. A panel as claimed in claim 24 wherein the edges of each panel are shaped to receive a support structure.
26. A panel as claimed in claim 19 wherein the decorative strips are formed from timber, metal or plastics material.
27. A panel as claimed in claim 19 wherein the supports are generally U-shaped supports.
28. A panel as claimed in claim 19 wherein the supports are formed from a metal.
29. A panel as claimed in claim 19 wherein the supports are extrusions.
30. A panel as claimed in claim 19 wherein the decorative strips are arranged in parallel spaced apart relationship.
31. A panel as claimed in claim 19 wherein the decorative stripes are arranged with respect to the supports such that their width is substantially perpendicular to the supports and each of the decorative strips is substantially wider than it is thick.
32. A panel including one or more supports and a plurality of decorative strips, each support comprising an elongate member having a plurality of transverse notches arranged along its length for receiving and retaining the strips, wherein each support is substantially U-shaped in cross-section.
33. A panel including one or more elongate supports and a plurality of decorative strips each having a back surface with a plurality of notches formed therein, wherein each elongate support is received within notches in two or more of the decorative strips and has a cross-sectional shape matching the shape of the notches.
34. A panel as claimed in claim 33 being an interior or exterior wall or ceiling covering panel; or an interior or exterior screen panel.
35. (canceled)
36. A panel as claimed in claim 33 wherein each notch has a shape which impedes movement of the elongate support perpendicular to the back surface and out of the notch.
37. A panel as claimed in claim 36 wherein each notch has a shape which is narrower at the back surface than at a widest point of the notch.
38. A panel as claimed in claim 37 wherein each notch is a dovetail shape.
39. (canceled)
40. A panel as claimed in claim 33 wherein the elongate supports are formed as extrusions.
41. A panel as claimed in claim 33 wherein each decorative strip is secured to the appropriate elongate supports using a fastener or adhesive.
42. A panel as claimed in claim 33 wherein the elongate supports are configured to engage with one or more joining members for joining the elongate supports and/or mounting the covering to an interior or exterior wall or ceiling.
43. A panel as claimed in claim 42 wherein the elongate supports engage with the joining members using a push-fit.
44. A panel as claimed in claim 42 wherein the joining members are formed as extrusions.
45. A panel as claimed in claim 44 wherein the joining members are substantially T-shaped extrusions.
46. A panel as claimed in claim 42 wherein the joining members are arranged to support a backing material.
47. A panel as claimed in claim 33 wherein the panel is modular, and is configured to be installed with one or more like panels.
48. (canceled)
49. A panel as claimed in claim 33 wherein the elongate supports are arranged to protrude from one edge of a panel and to provide a recess at the opposite edge of the panel, so that when installed with like panels the elongate supports overlap the join between panels.
50. A panel as claimed in claim 33 wherein joining members engage with the elongate supports for joining the elongate supports and/or mounting the covering to a wall or ceiling, and these joining members span two or more panels.
51. A panel as claimed in claim 33 wherein the decorative strips are formed from timber, engineered wood, metal or plastics material.
52. A panel as claimed in claim 33 wherein the decorative strips are arranged in parallel spaced apart relationship.
53. A panel as claimed in claim 33 wherein the decorative strips are arranged with respect to the supports such that their width is substantially perpendicular to the supports and each of the decorative strips is substantially wider than it is thick.
54. (canceled)
Type: Application
Filed: Aug 15, 2008
Publication Date: Jun 10, 2010
Inventor: Cameron David Nelson (New South Wales)
Application Number: 12/733,205
International Classification: E04C 2/38 (20060101); E04C 2/00 (20060101);