Locking Device for a Shipping Container and System for Releasably Locking Container Components Together
A locking device for a shipping container and system for redundantly locking container components together include a socket, upper and lower arms, upper and lower braces, and a clasp. The socket has upper and lower parts connected together to form a hinge at a rear of the socket with a socket cavity having an opening at a front of the socket. Also, the upper and lower arms of the device are fixedly connected to the upper and lower parts at the front of the socket. Further, the upper and lower braces of the device are fixedly connected to the upper and lower parts at the rear of the socket. The clasp is adapted to engage the socket to retain the socket and the components locked together in the assembled container.
1. Field of the Invention
The present invention relates generally to a locking device and, more particularly, to a locking device for a shipping container and a system for releasably locking container components together.
2. Description of the Related Art
A printer is a peripheral device which produces a hard copy of images and documents on print media that have been stored in electronic form. Printers are manufactured products that must be shipped to wholesalers and retailers to sell to commercial and private entities. A common practice for shipping large printers is the use of an upper corrugated enclosure carton that is attached to a corresponding mated bottom corrugated tray on which the printer is set.
One approach to locking the carton and tray together for the shipment of printers is the use of multiple identical locking devices installed in matching holes spaced around the carton and tray. This prior art locking device has a rigid socket with front and rear openings and a pair of door-like flaps hinged to the socket along opposite sides of the rear opening for undergoing pivotal movement between lateral extending locking positions and rearward extending non-locking positions. The locking device also has a clasp that is flexibly attached to the socket and can be snugly fitted into the socket through its front opening to engage the rear flaps, forcing them to swing outwardly in opposite directions to the lateral extending locking positions. When they are in their locking positions they extend beyond the opposite sides of the socket where they prevent the socket's removal and thus lockably secure the container components together, protecting the printer from potential damage during shipment.
The problem that has arisen with the use of this prior art locking device is the tendency of its clasp to work free of and release from the socket. This allows the rear flaps to pivot to their rearward extending non-locking positions which then enables the socket to work free from the container components and fall out of their matched openings. The upper enclosure carton can then become detached from the corresponding bottom tray such that the protection of the printer may be compromised.
Consequently, there is a need for an innovation that will overcome the problem associated with the prior art locking device and more securely lock the components of the printer shipping container together.
SUMMARY OF THE INVENTIONThe present invention provides an innovation in the form of a locking device with built-in double locking redundancy designed to satisfy the aforementioned need. The locking device of the present invention thus avoids the problem of the prior art device and more securely locks together the carton and tray of the shipping container, enabling the container to be able to withstand the normal abuse encountered during shipment.
Accordingly, in an aspect of the present invention, a locking device for a shipping container includes a socket, upper and lower arms, and upper and lower braces. The socket has upper and lower parts connected together to form a hinge at a rear of the socket with a socket cavity having an opening at a front of the socket. The hinge between the upper and lower parts is flexible such that the application of a squeezing action on the upper and lower parts toward each other converts the socket from an erected condition to a collapsed condition and the front opening from an opened condition to a substantially closed condition. The hinge also is biased to return the socket to the erected condition upon release of the application of the squeezing action thereon.
Also, the upper and lower arms of the device are fixedly connected to the upper and lower parts of the socket such that the upper and lower arms are spaced apart from one another but extend in a substantially common forward plane at the front of the socket and in opposite directions from the opening of the socket cavity when the socket is in the erected condition. The upper and lower arms are adapted for gripping by a user to apply the squeezing action on the upper and lower parts such that a folding action of the upper and lower arms toward one another occurs that concurrently causes the socket to convert from the erected condition to the collapsed condition.
Further, the upper and lower braces of the device are fixedly connected to the upper and lower parts of the socket such that the upper and lower braces are spaced apart from one another but extend in a substantially common rearward plane at and in opposite directions from the rear of the socket when the socket is in the erected condition. The folding action of the upper and lower arms toward one another also causes a folding action of the upper and lower braces therewith toward one another concurrently as the socket is deformed from the erected condition to the collapsed condition to allow insertion and withdrawal of the socket and the upper and lower braces through a passage in the walls of mating parts of a shipping container. Then, with return of the socket and the upper and lower braces therewith from the collapsed condition back to the erected condition, with the socket and upper and lower braces inserted through the opening, the space between the forward plane of the upper and lower arms and the rearward plane of the upper and lower braces is sufficient to confine the walls of mating parts of the shipping container therebetween so as to retain the parts in a mated relationship.
In another aspect of the present invention, a system for releasably locking container components together includes a pair of components fittable together to provide an assembled container, the components each having a plurality of openings which align with the plurality of openings of the other to define passages through the assembled container, and a plurality of locking devices each insertable into a respective one of the passages through the assembled container. Each locking device includes a socket with spaced front and rear restraint structures. The socket and front and rear restraint structures are convertible between a collapsed condition in which the socket and rear restraint structure are installable through the one passage and an erected condition after installing the socket through the one passage in which the rear restraint structure extends along an inner side of the assembled container adjacent to the one passage and the front restraint structure extends along an outer side of the assembled container adjacent to the one passage. Each locking device also includes a clasp adapted to engage the socket to retain the socket with the spaced front and rear restraint structures in the erected condition, and the components locked together in the assembled container, with the socket filling the one passage and the front and rear restraint structures respectively positioned along the inner and outer sides of assembled container adjacent to the one passage retaining the components together in the assembled container.
Having thus described the invention in general terms, reference will now be made to the accompanying drawings, which are not necessarily drawn to scale, and wherein:
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the invention are shown. Indeed, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Like numerals refer to like elements throughout the views.
Referring to
The locking device 10 is manufactured by using conventional techniques, such as injection molding, from a suitable resiliently deformable plastic material, for instance polypropylene. This material allows deformation of the device 10 and folding at the hinge 34 when a squeezing force is applied to the upper and lower parts 30, 32 of the socket 16. The hinge 34 at the rear 16a of the socket 16 between the upper and lower parts 30, 32 of the socket 16 is thus deformable upon squeezing the upper and lower parts 30, 32 toward each other to convert the socket 16 from an erected condition to a collapsed condition, as seen respectively in
The upper and lower parts 30, 32 of the socket 16 each have opposite lateral sides 30a, 32a, front and rear ends 30b, 32b and 30c, 32c. The upper and lower parts 30, 32 each also have forward and rearward sections 40, 42 and 44, 46. The rearward sections 44, 46 of the upper and lower parts 30, 32 are substantially identical to one another and integrally connected to one another to form the hinge 34 at the rear 16a of the socket 16. The rearward sections 44, 46 are disposed in a substantially perpendicular relationship when the socket 16 is in the erected condition, as seen in
The forward sections 40, 42 of the upper and lower parts 30, 32 are spaced apart respectively at a top 16c and a bottom 16d of the socket cavity 36 in a substantially parallel relationship when the socket 16 is in the erected condition. Additionally, the forward section 40 of the upper part 30 of the socket 16 is bifurcated so as to have an opening 48. The forward section 42 of the lower part 32 of the socket 16 is attached centrally to the rearward section 46 of the lower part 32 so as to align with the opening 48 of the bifurcated forward section 40 of the upper part 30. The forward section 42 of the lower part 32 inserts through the opening 48 of the forward section 40 of the upper part 30, as seen in
The upper and lower arms 20, 22 are fixedly connected to the upper and lower parts 30, 32 of the socket 16 such that the upper and lower arms 20, 22 are spaced apart from one another but extend in a substantially common forward plane at the front 16b of the socket 16 and in opposite directions from the opening 38 of the socket cavity 36 when the socket 16 is in the erected condition, as seen in
The upper arm 20 is bifurcated so as to have an opening 50 aligned with the opening 48 of the forward section 40 of the upper part 30 of the socket 16. Furthermore, the lower arm 22 at its top end 22a is integrally connected to the forward section 42 of the lower part 32 of the socket 16 and disposed in a substantially perpendicular relationship therewith when the socket 16 is in the erected condition, as seen in
The upper and lower braces 26, 28 are fixedly connected to the upper and lower parts 30, 32 of the socket 16. The upper and lower braces 26, 28 are spaced apart from one another, but extend in a substantially common rearward plane at and in opposite directions from the rear 16a of the socket 16 when the socket 16 is in the erected condition, as seen in
The deformation of the socket 16 from the erected condition to the collapsed condition allows for the insertion and withdrawal of the socket 16 and the upper and lower braces 26, 28 through a passage 52a through components of an assembled container 52, as seen in
To prevent the socket 16 from being deformed from the erected condition to the collapsed condition, a clasp 54 is connected on one of the lateral sides 20c of the upper arm 20, as seen in
Attached to both the socket 16 and clasp 54 are a plurality of engageable elements 60. The plurality of engageable elements 60 on both the socket 16 and clasp 54 snap fit together when the clasp 54 is fitted into the socket cavity 36 so as to releasably retain the clasp 54 in the socket cavity 36. Furthermore, in the exemplary embodiment, the plurality of engageable elements 60 on the socket 16 and clasp 54 may be in the form of engaging pins on upper and lower portions 54a, 54b of the clasp 54 and edges 62 of slots 64 formed in the upper and lower parts 30, 32 of the socket 16. The engaging pins 60 of the clasp 54 snap fit with the edges 62 of the slots 64 in the upper and lower parts 30, 32 of the socket 16.
Referring now to
As mentioned previously, the hinge 34 of the socket 16, is flexible such that the application of a squeezing action on the upper and lower parts 30, 32 toward each other converts the socket 16 from the erected condition to the collapsed condition permitting the locking device 10 to be installed through the passage 52a and redundantly locked, as seen in
With the return of the socket 16 and the upper and lower braces 26, 28 therewith from the collapsed condition back to the erected condition, with the socket 16 and upper and lower braces 26, 28 inserted through the passage 52a, the space between the forward plane of the upper and lower arms 20, 22 and the rearward plane of the upper and lower braces 26, 28 is sufficient to confine the components of the now assembled container 52 together, as seen in
Additionally, the clasp 54 is adapted to engage the socket 16 to retain the socket 16 with the spaced front and rear restraint structures 18, 24 in the erected condition, and the carton 12 and tray 14 thus locked together in the assembled container 52. With the socket 16 filling the passage 52a and the front and rear restraint structures 18, 24 respectively positioned along the inner and outer sides 52b, 52c of assembled container 52 adjacent to the passage 52a, the components are retained together in the assembled container 52 by activating what can be termed a primary locking mechanism.
Furthermore, the primary locking mechanism is unlocked upon release of the clasp 54 from the socket 16. The fingertip of a user may be placed in the hollow cavity 58 of the clasp 54 and manually unsnap and release the clasp 54 from the snap-fitted connection with the socket 16. Then the user can squeeze the upper and lower parts 30, 32 together to release and remove the locking device 10 from the assembled container 52. Once all of the locking devices 10 are removed from the assembled container 52, the carton 12 and tray 14 can be taken apart to disassemble the container 52.
Referring now to
The foregoing description of several embodiments of the invention has been presented for purposes of illustration. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be defined by the claims appended hereto.
Claims
1. A locking device for a shipping container, comprising:
- a socket having upper and lower parts connected together to form a hinge at a rear of the socket with a socket cavity having an opening at a front of the socket, the hinge between the upper and lower parts being flexible such that the application of a squeezing action on the upper and lower parts toward each other converts the socket from an erected condition to a collapsed condition and the front opening from an opened condition to a substantially closed condition, the hinge also being biased to return the socket to the erected condition upon release of the application of the squeezing action thereon;
- a front restraint structure including upper and lower arms fixedly connected to the upper and lower parts of the socket such that said upper and lower arms are spaced apart from one another but extend in a substantially common forward plane at the front of the socket and in opposite directions from the opening of the socket cavity when the socket is in the erected condition, the upper and lower arms being adapted for gripping by a user to apply the squeezing action on the upper and lower parts such that a folding action of the upper and lower arms toward one another occurs that concurrently causes the socket to convert from the erected condition to the collapsed condition; and
- a rear restraint structure including upper and lower braces fixedly connected to the upper and lower parts of the socket such that said upper and lower braces are spaced apart from one another but extend in a substantially common rearward plane at and in opposite directions form the rear of the socket when the socket is in the erected condition such that the folding action of the upper and lower arms toward one another also causes a folding action of the upper and lower braces therewith toward one another concurrently as the socket is deformed from the erected condition to the collapsed condition to allow insertion and withdrawal of the socket and the upper and lower braces through a passage through components of an assembled container and with return of the socket and the upper and lower braces therewith from the collapsed condition back to the erected condition, with the socket and upper and lower braces inserted through the passage, the space between the forward plane of the upper and lower arms and the rearward plane of the upper and lower braces is sufficient to confine the components of the assembled container together.
2. The device of claim 1 wherein the upper and lower arms are respectively disposed in substantially perpendicular relationships with said upper and lower parts of the socket.
3. The device of claim 1 wherein the upper and lower braces are respectively disposed in substantially perpendicular relationship with the upper and lower parts of the socket.
4. The device of claim 1 wherein the socket is made of a deformable material such that the hinge at the rear of the socket is deformable upon the application of the squeezing action to the upper and lower parts of the socket.
5. The device of claim 1 wherein the upper arm is bifurcated such that said upper arm has a central opening formed therein.
6. The device of claim 5 wherein the lower arm is aligned with the central opening in the upper arm and inserts therethrough when the upper and lower parts of the socket housing are squeezed toward each other and the socket is converted from the erected condition to the collapsed condition.
7. The device of claim 1 wherein the upper and lower parts of the socket each have forward and rearward sections, the upper and lower parts have rearward sections substantially identical to one another and integrally connected to one another to form the hinge at the rear of the socket such that the rearward sections are disposed in a substantially perpendicular relationship when the socket is in the erected condition and a substantially parallel relationship when the socket is in the collapsed condition.
8. The device of claim 7 wherein the forward section of the upper part is bifurcated so as to have an opening, the forward section of the lower part being attached centrally to the rearward section of the lower part so as to align with the opening of the bifurcated forward section of the upper part such that the forward section of the lower part inserts through the opening of the forward section of the upper part when the upper and lower parts of the socket are squeezed toward each other and the socket is converted from the erected condition to the collapsed condition.
9. The device of claim 8 wherein the upper arm is also bifurcated so as to have an opening aligned with the opening of the forward section of the upper part of the socket.
10. The device of claim 1 further comprising:
- a clasp adapted to be fitted into and released from the cavity of the socket through the front opening thereof, the clasp fitting into the socket cavity in a close fitting relationship therewith preventing the socket from being deformed from the erected condition to the collapsed condition.
11. The device of claim 10 wherein the clasp is connected on a side of the upper arm and is swingable toward and away from the front opening of the socket.
12. The device of claim 10 wherein the clasp includes a lip portion located on the front of the clasp and the clasp has a hollow cavity behind the lip portion to allow for insertion of a finger tip to pry outward to release the clasp from the socket.
13. The device of claim 10 further comprising:
- a plurality of engageable elements on the socket and clasp that fit together when the clasp is fitted into the cavity of the socket so as to releasably retain the clasp in the socket cavity.
14. The device of claim 13 wherein the plurality of engageable elements releasably snap fit together.
15. The device of claim 13 wherein the plurality of engageable elements on the socket and clasp are in the form of engaging pins on upper and lower portions of one of the clasp and the upper and lower parts of the socket.
16. The device of claim 15 wherein the engaging pins of the socket and clasp snap fit with edges of slots formed in upper and lower portions of the other of the clasp and the upper and lower parts of the socket.
17. A system for releasably locking container components together, comprising:
- a pair of components fittable together to provide an assembled container, the components each having a plurality of openings which align with the plurality of openings of the other to define passages through the assembled container; and
- a plurality of locking devices each insertable into a respective one of the passages through the assembled container, each locking device including a socket with spaced front and rear restraint structures, the socket and front and rear restraint structures being convertible between a collapsed condition in which the socket and rear restraint structure are installable through the one passage and an erected condition after installing the socket through the one passage, the rear restraint structure along an inner side of the assembled container adjacent to the one passage, and the front restraint structure along an outer side of the assembled container adjacent to the one passage; and a clasp adapted to engage the socket to retain the socket with the spaced front and rear restraint structures in the erected condition, and the components locked together in the assembled container, with the socket filling the one passage and the front and rear restraint structures respectively positioned along the inner and outer sides of assembled container adjacent to the one passage retaining the components together in the assembled container.
18. The system of claim 17 wherein said socket of each locking device includes upper and lower parts connected together to form a hinge at a rear of the socket with a socket cavity having an opening at a front of the socket, the hinge between the upper and lower parts being flexible such that the application of a squeezing action on the upper and lower parts toward each other converts the socket from an erected condition to a collapsed condition and the front opening from an opened condition to a substantially closed condition, the hinge also being biased to return the socket to the erected condition upon release of the application of the squeezing action thereon.
19. The system of claim 18 wherein said front restraint structure includes upper and lower arms fixedly connected to the upper and lower parts of the socket such that said upper and lower arms are spaced apart from one another but extend in a substantially common forward plane at the front of the socket and in opposite directions from the opening of the socket cavity when the socket is in the erected condition, the upper and lower arms being adapted for gripping by a user to apply the squeezing action on the upper and lower parts such that a folding action of the upper and lower arms toward one another occurs that concurrently causes the socket to convert from the erected condition to the collapsed condition.
20. The system of claim 19 wherein said rear restraint structure includes upper and lower braces fixedly connected to the upper and lower parts of the socket such that said upper and lower braces are spaced apart from one another but extend in a substantially common rearward plane at and in opposite directions form the rear of the socket when the socket is in the erected condition such that the folding action of the upper and lower arms toward one another also causes a folding action of the upper and lower braces therewith toward one another concurrently as the socket is deformed from the erected condition to the collapsed condition to allow insertion and withdrawal of the socket and the upper and lower braces through the passage in the assembled container and with return of the socket and the upper and lower braces therewith from the collapsed condition back to the erected condition, with the socket and upper and lower braces inserted through the opening, the space between the forward plane of the upper and lower arms and the rearward plane of the upper and lower braces is sufficient to confine the components of the assembled container together.
Type: Application
Filed: Dec 22, 2008
Publication Date: Jun 24, 2010
Inventors: Howard Clay Farris (Ravenna, KY), Thomas Robert Goliniski (Lexington, KY), Gregory Kirk Kolles (Georgetown, KY), Charles Edward Robbert (Lexington, KY)
Application Number: 12/341,035
International Classification: B65D 55/14 (20060101);