SINGLE-USE LEAK/SPILL PREVENTION CONTAINER LID AND DISPOSABLE CONTAINER
There is described a disposable or single-use container lid which has an annular rim for frictionally engaging a rolled rim of a container, such as a paper cup, a central region and an annular shock-absorbing structure disposed between the annular rim and the central region. The annular shock-absorbing structure comprises an outside channel having a non-flat configuration and being formed around the central region, with the outside channel providing a predetermined amount of extension and contraction at the location of the channel to absorb forces or stress applied to the lid and/or container and facilitate retention of the lid on the container when forces from dropping, tipping, falling or squeezing are applied thereto. In a further example, there is also described a disposable anti-spill drinking lid for a disposable paper container. The lid comprises an annular engagement rim for frictionally engaging the rolled rim of the container, and an integral drinking spout extending from the top surface of the lid and positioned to allow drinking therethrough by tipping of the container toward a user. The lid may be formed of a plastic material having tensile strength and ductility characteristics such that the integral spout can deflect from its extended position and thereafter substantially returns to its original position. Further structures, such as an annular rim which facilitates frictionally engaging the rolled rim of the container may be provided.
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This application is a divisional of U.S. patent application Ser. No. 11/693,460, which was filed on Mar. 29, 2007, which is incorporated herein by reference in its entirety.
FIELD OF THE INVENTIONThe present invention relates to container lids, and particularly single-use type of container lids which are leak and spill proof and may be used by users of all ages. The invention also relates to a single-use or disposable container arrangement for use with the disposable lid.
BACKGROUNDIn the field of food service, particularly quick service restaurants, convenience stores or the like, disposable or single-use cups are used for beverages of different types, such as soda or water. The cups may be formed of paper or plastic for example. These cups have disposable lids for use therewith, particularly for taking the food out of the restaurant. Quick service restaurants may have take out windows, and many times people ordering at the take out window or otherwise taking the food and beverage order on a to go basis, need lids to allow effective access to the beverage while trying to provide some protection against spillage. People on the go may eat their food and beverage order in the car or other similar environment where it is desired not to spill the beverages associated with the order. Further, many such restaurants have children's meals that may have child-sized drinks or child-oriented cups for use with such special meals.
With these types of disposable cups and associated lids, the lid is typically provided a straw hole formed by cross slits through the lid, through which a straw is inserted prior to drinking. Disposable cups and lids are also used for other products, such as coffee, soups or other hot liquid products. With coffee cups, an associated disposable lid is provided, but such beverages are not typically drank with a straw, so some other system for accessing the beverage for drinking is included in the lid, such as a small drinking slot or area which is folded back to form a drink opening. Sometimes, such coffee lids include an upstanding spout having the opening formed in the top thereof through which the person drinks. Although such coffee lids tend to restrict the flow of coffee by use of a limited size opening, such lids are not leak or spill proof.
Such disposable beverage lids or lids for other liquid products, whether for use with a straw or of the coffee type style, are not effective at preventing leaks when a cup is not upright, as the beverage leaks from the straw hole slits, slot or other opening used for drinking, around the edges of the lid or the like. Further, such lids are easily disengaged from the cup if dropped or if another force is applied to the cup or lid. The problem of spillage occurring if the cup is other than upright, or complete disengagement if dropped for example, is a particular problem for young children, and any spilled cup may result in a sticky mess for the restaurant or customer, and will always result in an unhappy customer.
Sippy-cups, otherwise known as training cups, have been produced for many years. These cups generally have a spout which the child drinks from, having a leak resistant function which allows the child to suck liquid through, but prevents liquid from coming through on its own accord. This feature is to prevent a spill in the likely event of the child knocking the cup on its side, holding it upside down, dropping it on the floor, etc. The lid is also generally designed to be securely fastened and not come off in the event of a drop. Training or sippy cups are typically used to transition children from drinking from a bottle to drinking from an unrestricted cup. Generally, such cups have lids which are attached to the cup by screw threads or a strong snap fit. Lids of this type may also be employed by others when on the go, or the elderly or others with motor skill limitations to prevent leakage and spilling. Although such lids may be effective at preventing leaks, they are not made to be disposable but instead are made in a multi-use form and used with a particular non-disposable cup, such as made of plastic, which is washable for repeated use. Such cups and lids are generally formed using injection molding techniques, with thick walls formed in the lid to make it rigid. The plastic materials used to make such lids is generally not recyclable.
For other situations, there have been developed travel cups for use by other than children typically, which have lids with a drinking spout or slot formed for drinking. Travel cups are again not made to be disposable but are made in a multi-use form. Such cups may be formed with an insulation layer to keep beverages cold or hot. The lids on such travel cups are similarly not disposable and made to be washable for repeated use. Similar to the coffee type cups and lids mentioned above, such travel cups are not made to prevent leakage, but instead merely restrict the flow of beverage to facilitate drinking hot beverages. In some cases a drinking opening is selectively closable to help prevent spillage.
The cost of the single-use cups is lower than a multi-use sippy cup, as the disposable or single-use cups are generally made of paper and the lids are thermoformed plastic, while the multi-use cups and lids may be of injection molded plastic or other more expensive material or manufacturing process. It would be desirable to provide a disposable single-use type of cup and lid system which is inexpensive to produce, and yet could provide enhanced performance in preventing leakage or spillage.
Accordingly, there is need in the art for a single-use cup lid which prevents leakage when the cup is not upright and which does not disengage upon being subjected to forces that may be incurred during normal use, such as dropping, tipping, falling or squeezing of the cup/lid with a liquid or the like therein. It would be desirable to make the lid difficult to disengage from a cup to prevent spillage, even while used by young children.
SUMMARYIn one aspect, a disposable or single-use cup lid is described. The anti-spill lid has an annular rim for frictionally engaging a rolled rim of a container, such as a paper cup, and a central region having a domed configuration. An annular shock-absorbing structure is disposed between the annular rim and the central region. The annular shock-absorbing structure comprises an outside channel or other structure having a non-flat configuration and being formed around the central region, with the outside channel providing a predetermined amount of extension and contraction at the location of the channel to absorb forces or stress applied to the lid and/or container and facilitate retention of the lid on the container when forces from dropping, tipping, falling or squeezing are applied thereto.
In an example, the invention is also directed to a disposable anti-spill drinking lid for a disposable paper cup having a closed end, a peripherally extending sidewall terminating in a rolled rim, and an open end. The lid comprises an annular engagement rim for frictionally engaging the rolled rim of the container, and an integral drinking spout extending from the top surface of the lid and positioned to allow drinking therethrough by tipping of the container toward a user. The lid may be formed of a plastic material having tensile strength and ductility characteristics such that the integral spout can deflect from its extended position and thereafter substantially returns to its original position.
An anti-spill single-use lid is also provided for a disposable paper cup having a closed end, a peripherally extending sidewall terminating in a rolled rim, and an open end. The lid comprises an annular rim for frictionally engaging the rolled rim of the container, and a central region having a domed configuration. An integral drinking spout extending from the top surface of the lid is positioned to allow drinking therethrough by tipping of the container toward a user. The integral spout may have a leakage prevention system associated therewith. An annular shock-absorbing structure may be disposed between the annular rim and the central region, wherein the annular shock-absorbing structure is at least one channel formed around the central region. The at least one channel provides a predetermined amount of extension and contraction at the location of the at least one channel to absorb and relieve forces applied to the lid, integral spout and/or container and facilitates retention of the lid on the container when forces from dropping, tipping, falling or squeezing are applied thereto. The domed configuration is generally positioned at a level at or below the annular rim, and provides dimensional stability and other functions in association with the lid and spout.
The foregoing and other aspects will become apparent from the following detailed description of the invention when considered in conjunction with the accompanying drawing figures.
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The engagement rim 24 further comprises an interior sealing wall 42, connecting sealing wall 43 and an exterior sealing wall 44, disposed downwardly from the rim 24. The outer wall 44 and engagement rim 24 is useful in guiding the lid 20 onto the lip 14 of cup 12. The outside wall 44 further comprises a locking ledge or an undercut 46 which frictionally engages the underside of the rolled rim 14 of the cup 10, thereby “locking” the lid 20 onto the cup 10. Adjacent the inner wall 42, a large radiused fillet may be provided to distribute stress in this region, and help prevent cracking of the lid 20 at this location. The engagement rim 24 forms a substantially air-tight seal with cup 10, to create, in conjunction with the leakage prevention system 32, a small vacuum upon suction being applied through the spout 26. The lid 20 also comprises a central domed region 40, from which the spout 26 extends. Adjacent the outer engagement rim 24 and before the domed region 40, an outer shock absorbing structure, such as a channel 50 is provided. The channel 50 provides shock absorbing characteristics in conjunction with other functions.
The outer shock-absorbing channel 50 and domed region 40 allow deflection of the spout 26 or the lid 20 in general, upon an external force being applied thereto, facilitating absorption of any forces or shock applied to the lid 20 and/or spout 26. A force according to the invention are those forces that would be experienced when the container 10 is full of a liquid or the like, and the cup/lid assembly is dropped, tipped over, falls from a height, or is squeezed for example, in ordinary use thereof as a single-use container. For example, the lid 20 is adapted to maintain its engagement with container 10 when the container/lid assembly is full, and when dropped from a height of up to eight feet, or for another predetermined height up to five feet for example. Dropping the full container/lid assembly from a height such as these is probably the most severe forces that would be possibly applied during normal use. Further, the lid 20 is designed to absorb forces that may be applied thereto when positioned on the container 10, regardless of the direction from which the external force is applied.
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The channel 50 may have a different configuration to facilitate providing the predetermined extension and/or compression for directing and enabling deflection of the spout 26 or other portions of the lid 20 and the distribution of applied forces in the desired manner. As seen in
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An example of the invention also contemplates the use of a sippy type of spout 26 with a regular single-use lid having characteristics such as are currently being used, and without the additional features as described, such as the domed region, a shock absorbing channel or channels, or an engagement rim structure as described previously. This would provide the advantage of having a sippy type of spout instead of or in conjunction with the typical straw opening. For example, the integral spout 26 in prior embodiments may provide a sippy-type of beverage container for use by children or others, in association with a single use container and lid, such as used in quick service stores or restaurants. The engagement rim 24 of lid 20 is also adapted to facilitate being retained in association with the rim 14 of container 10. As shown in
The structures of the engagement rim 24 and associated structures, such as the channel 50 and/or domed region 40 resist disengagement of the lid 20 unless a force which is greater than the forces applied when the cup/lid is dropped, tipped over or squeezed for example, to effectively “lock” the lid 20 on container 10. Further, the engagement rim 24 of the lid 20 provides a leak proof seal with the rolled rim 14 of container 10.
In an alternate example of a lid 20 as shown in
The configuration of the lid 20 avoids the problems with the thermoformed lids typically used in the quick service stores or restaurants for example. These known lids are found to immediately disengage or crack upon being exposed to a force such as by tipping on a table or dropping on the floor from a table height, standing height (such as up to five to eight feet) or higher. The lid according to the examples herein does not disengage from the cup when dropped from a normal standing height by means of the various structures and attributes described. The lid 20 provides the ability to absorb shock and disperse stress to allow significant forces to be incurred without disengagement of the lid 20, and more particularly to effectively absorb forces which may be incurred upon dropping a full cup/lid assembly which is full of a beverage from a height of six feet without disengagement of the lid 20 from the cup 10. The function of retaining the lid 20 on the cup 10 may also be facilitated by adjusting the thickness and type of material from which the lid 20 constructed. In this example, the lid 20 may be formed of a polypropylene material, having strength and ductility characteristics which allow for deformation of the lid 20 and areas thereof such as the integrated drinking spout 26, while resisting cracking and having a stiffness to absorb applied forces as described. This type of material has tensile strength and ductility such that it also immediately returns to its original shape after deformation, to thereby facilitate maintaining engagement with the cup 10 and improve the customer experience (the customer does not need to manually return it to its original shape). This type of material also has a softer feel when in contact with the users mouth which is ergonomically more pleasing during use. The thickness of the material may vary between 0.005 inches to 0.060 inches depending on the application. Other materials which provide the differing characteristics include PETG materials, PET materials, polystyrene materials and polyethylene materials for example. The material may have ductility characteristics to allow the desired amount of deflection without splitting or cracking. In an embodiment, the lid is a single-use lid, which is cost-effectively manufactured, such as by thermo-forming, and may be made of a polymeric recyclable material.
As also shown in the example of
An alternate example of a lid 20 is shown in
A further example of a lid is shown in
An alternate example of a lid 20 is shown in
In further contemplated embodiments as shown in
An example of the invention as shown in
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Other modifications and amendments may be made to the design of the disclosed container lid without departing from the spirit and scope of the accompanying claims.
Claims
1. An anti-spill lid for a container having a closed end, a peripherally extending sidewall terminating in a rolled rim, and an open end, the lid comprising:
- an annular rim for frictionally engaging the rolled rim of the container;
- a central region including a straw system for acceptance of a drinking straw, wherein the straw system includes an aperture having side walls which substantially prevent leakage around the inserted straw; and
- an annular shock-absorbing structure disposed between the annular rim and the central region;
- wherein the annular shock-absorbing structure is at least one channel formed around the central region, the at least one channel providing a predetermined amount of extension and compression at the location of the at least one channel to absorb forces applied to the lid and/or container and facilitate retention of the lid on the container when forces from dropping, tipping, failing or squeezing are applied thereto.
2. The lid of claim 1, wherein the channel is formed to have at least one radiused section to allow deflection at the location of the channel upon being subjected to a force to absorb the force and reduce transmission of the force to the annular rim.
3. The lid of claim 1, wherein the at least one channel is formed to have a non-flat configuration.
4. The lid of claim 1, wherein the at least one channel is formed to have a depth in the range of between 0.10 to 0.30 inches.
5. The lid of claim 1, wherein the at least one channel has a width with a dimension in the range of between 0.25 to 0.60 inches.
6. The lid of claim 1, wherein the at least one channel has a radiused bottom wall in the range between 0.125 to 0.35 inches.
7. The lid of claim 1, wherein the lid is formed of a material having tensile strength and ductility characteristics to allow the extension and compression of the channel and thereafter returning to the original position.
8. The lid of claim 1, wherein the at least one channel includes at least one intermediate wall section formed therein.
9. The lid of claim 8, wherein the at least one intermediate wall section includes a plurality of folds or bends formed in the bottom wall section.
10. The lid of claim 1, further comprising a domed configuration formed in the central region, wherein the domed configuration in the central region has an upper edge which is positioned at or below the outer level of the of the engagement rim.
11. The lid of claim 1, further comprising a domed configuration is formed in the central region, wherein the domed configuration in the central region has an arc which provides stiffness and dimensional stability upon a force being applied thereto.
12. The lid of claim 1, wherein the annular rim includes an interior sealing wall, an exterior sealing wall, a connecting sealing portion between the interior and exterior sealing walls, a locking edge formed in the exterior wall and a flared skirt portion, and wherein the interior sealing wall has a length which extends to a point at or below the level of the rolled rim of the container when the lid is positioned therewith, and the locking ledge extends inwardly toward the container to a position which is over twenty five percent of the thickness of the rolled edge of the container and engages the lower surface of the rolled edge of the container.
13. An anti-spill lid for a container having a closed end, a peripherally extending sidewall terminating in a rolled rim, and an open end, the lid comprising:
- an annular rim for frictionally engaging the rolled rim of the container; a central region including a straw system for acceptance of a drinking straw, wherein the straw system includes an aperture having side walls which substantially prevent leakage around the inserted straw; and
- wherein the annular rim includes an interior sealing wall, an exterior sealing wall, a connecting sealing portion between the interior and exterior sealing walls, a locking ledge formed in the exterior wall and a flared skirt portion, and wherein the interior sealing wall has a length which extends to a point at or below the level of the rolled rim of the container when the lid is positioned therewith, and the locking ledge extends inwardly toward the container to a position which is over twenty five percent of the thickness of the rolled edge of the container and engages the lower surface of the rolled edge of the container.
14. The lid of claim 13, wherein the rolled edge of the container is elongated, and the space between the interior and exterior sealing surfaces is elongated to substantially match the shape of the rolled rim of the container.
15. The lid of claim 13, wherein the locking ledge formed in the exterior wall is formed as a continuous annular surface.
16. The lid of claim 13, wherein the flared skirt portion has a length to allow grasping between fingers of a user.
17. The lid of claim 13, wherein the connecting portion has an extending portion adapted to engage the top of the rolled rim of the container when the lid is positioned thereon.
18. A container lid having a straw receiving system for acceptance of a drinking straw, wherein the straw receiving system comprises an aperture having a shape and size and a side wall with a length, wherein the shape and size substantially matches the shape and size of a straw to be inserted, and the side wall cooperates with a straw inserted therein to substantially prevent leakage around the inserted straw.
19. The straw system of claim 18 wherein the side wall forms a sleeve which is dimensioned to create a small space between the exterior of the inserted straw.
20. The straw system of claim 19 wherein the sleeve has a portion which extends downwardly from the lid into the container.
21. The straw system of claim 19 wherein the sleeve extends upward from the lid.
22. The straw system of claim 18 wherein the sleeve is flexible to permit the user directional control of the straw when the straw is inserted into the container.
23. The straw system of claim 18 wherein the sleeve has a frangible platform to seal the container contents prior to insertion of the straw through the sleeve wherein the frangible platform will remain attached after the straw is inserted in the sleeve.
24. The straw system of claim 18 wherein the radial dimensions of the sleeve can be manufactured to sealingly engage with the radial dimensions of commercially-available straws.
25. The straw system of claim 18 wherein the shape of the sleeve can be manufactured to cooperate with the varying shapes of commercially-available straws.
26. The straw system of claim 18 wherein the sleeve includes at least one bead to sealingly engage the straw and prevent leakage of contents of container between the straw and lid at the straw insertion hole.
27. The straw system of claim 18 wherein the straw sleeve is located anywhere on the lid surface.
Type: Application
Filed: Mar 8, 2010
Publication Date: Jul 1, 2010
Applicant: C2 CUPS LLC (UNIONTOWN, OH)
Inventors: Marc A. Mucci (Canton, OH), Paul R. Metcalfe (Solon, OH), Scott E. Urban (Cleveland, OH), Anil V. Singaraju (Brunswick, OH), Mark A. Gamble (Bay Village, OH)
Application Number: 12/719,360
International Classification: B65D 43/08 (20060101); A47G 19/22 (20060101);