VACUUM STORAGE CONTAINER
A thin-walled vacuum storage container made of a plastic material may have a base providing a storage cavity and a detachable lid connectable to the base for covering the storage cavity. To evacuate the storage cavity, the container also includes a valve element communicating with the storage cavity and that may be adapted to interface with a vacuum device. The base and/or the lid can have at least one wall made by a thin-wall manufacturing process wherein the wall thickness is about 2.5 millimeters or less. Alternately, the base and/or lid can have at least one wall with a flow-length-to-wall-thickness ratio of about 90:1 or greater.
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A variety of different containers are available for storing and preserving food items for later consumption. Such containers may be flexible, as in the case of plastic storage bags, or may be rigid, as in the case of plastic and glass-walled storage containers. An advantage of rigid storage containers is that they can maintain their shape and thereby protect the stored food items from being crushed. Another advantage is that rigid containers are usually easily washable and therefore can be reusable. Also, it is desirable that rigid containers be temperature and microwave resistant to allow for heating, cooling and freezing of the stored food items within the container. To accomplish these advantages, rigid containers are often made as a relatively thick-walled structure of a stiff material such as Pyrex™ glassware or polycarbonate plastic. Such materials, in addition to being relatively heavy, are also costly.
To preserve the food items within the storage container, it is desirable to minimize their contact with air that can dehydrate and spoil the food items. Accordingly, thick-walled rigid containers are typically made to effect a sufficient air-tight seal. It is also desirable to reduce the quantity of air that may become trapped within the container during storage. Such trapped air can be removed by “burping” or, in other words, depressing the lid of a thick-walled, rigid container into the storage cavity of the container to displace air trapped therein. To maintain and withstand the vacuum conditions and to facilitate the above mentioned advantages, rigid vacuum storage containers are made with dense materials and substantial wall thicknesses, all of which adds additional costs to the storage container.
BRIEF SUMMARY OF THE INVENTIONThe invention provides a rigid storage container having a base providing a storage cavity and a detachable lid that is connectable to the base to adequately seal the contents of the container. To remove air that may become trapped in the container after the base and lid have been connected, the container can include a valve element that communicates with the storage cavity. A valve element can interface with a vacuum device to remove air from the storage cavity, thereby placing the contents under a vacuum environment. When not interfaced with the vacuum device, the valve element normally seals the storage cavity to prevent the ingress of air. To reduce weight and cost, the base and lid of the container can be substantially formed with generally rigid thin-walls made of a suitable plastic material.
Production of the thin-walls can be accomplished by any of the various suitable thin-walled manufacturing techniques, such as thin-walled injection molding. Such manufacturing techniques can produce parts having a thin-walled thickness of about 2.5 millimeters or less. Another characteristic of parts manufactured by thin-walled techniques is that such parts can have a flow-length-to-wall-thickness ratio of about 90 to 1 or greater. A flow-length-to-wall-thickness ratio compares the distance which plastic material must displace or move within a mold with the wall thickness of the molded part.
An advantage of thin-walled vacuum storage containers is that they are generally light-weight and inexpensive as compared to prior art containers. Another advantage is that thin-walled containers are sufficiently rigid to be washable and therefore reusable. These and other advantages and features of the thin-walled vacuum storage containers will be apparent from the following drawings and detailed description of the embodiments.
Now referring to the Figures, wherein like reference numbers refer to like elements, there is illustrated in
To completely enclose the storage cavity 106, in the illustrated embodiment, the lid 104 is formed as another generally flat panel having a peripheral edge 114 that corresponds to the rectangular shape of the base 102. Of course, the lid can have any other suitable shape depending upon the arrangement and shape of the base. Referring to
Referring to
To evacuate the storage cavity, referring to
When the storage cavity 106 is under vacuum, referring to
To secure the lid 104 to the base 102, the container 100 can include one or more interlocking latches 140. Referring to
The base 102 and lid 104 can be made from thin-walled plastic material. The plastic material may be a thermoplastic material, such as, for example, polypropylene, polyethylene, polyethylene terephthalater, nylon, polystyrene, EVA, thermoplastic polyester, metallocene, or combinations thereof. The material may include fillers, colorants, additives, and reinforcements. Referring to
The thin-walled base and lid can be made by any suitable thin-walled manufacturing method including, for example, thin-walled injection molding, thermoforming, blow molding, vacuum molding, centrifugal molding, compression molding and combinations thereof. Another characteristic of thin-walled parts made typically by injection molding is that they can have large flow-length-to-wall-thickness ratios. Where the thin-walled parts are made by injection molding, hot or molten plastic is inserted under pressure into a mold through a gate or injection site and flows throughout the mold filling voids and thereafter cooling and forming the finished part. The distance that plastic travels from the injection site to an extremity of the mold is known as flow-length. The average thickness of the part along the flow-length distance can be compared to the flow-length distance itself to provide the flow-length-to-wall-thickness ratio. Where the molded part has very thin walls, the ratio can become large, for example, on the order of 90:1 or greater.
As an example of flow-length-to-wall-thickness ratio, referring to
Another characteristic of making the containers with thin-walls is the internal vacuum pressure that can be maintained in the storage cavity. For example, the stiffness and strength of the bottom panel 108 and side panels 110 is sufficient to resist collapse up to vacuum pressures of about 5 pounds per square inch absolute (“PSIA”). It is believed that at pressures of about 5 PSIA, food items can be sufficiently preserved while the container 100 can generally maintain its shape at least to the extent illustrated in
Referring to
Referring to
For example, referring to
Referring to
The particular valve element 422 illustrated in
Referring to
Referring to
Referring to
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventor(s) for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventor(s) expect skilled artisans to employ such variations as appropriate, and the inventor(s) intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
Claims
1. A rigid storage container comprising:
- a base having a base wall thickness, the base providing a storage cavity accessible by an opening;
- a lid having a lid wall thickness, the lid is positioned over the base for covering the opening;
- one of the base wall thickness and lid wall thickness is about 2.5 millimeters or less; and
- a valve element communicating with the storage cavity.
2. The storage container of claim 1, wherein the wall thickness is in a range of 0.5 millimeters to 2.5 millimeters.
3. The storage container of claim 1, wherein the base is hingedly connected to the lid.
4. The storage container of claim 1, wherein the base is generally rectangular.
5. The storage container of claim 1, wherein the container is air tight.
6. The storage container of claim 5 wherein the container is vacuum tight.
7. The storage container of claim 1 further comprising a gasket between the base and the lid.
8. The storage container of claim 7 wherein the gasket is compressibly deformed when the lid engages the base.
9. The storage container of claim 1, wherein the base includes a tongue projecting from a rim outlining the opening, and the lid includes a corresponding groove for receiving the tongue when the base and lid are connected.
10. The storage container of claim 9, further comprising a resilient gasket in the groove.
11. The storage container of claim 1, further comprising a latch for securing the lid and the container.
12. The storage container of claim 1, wherein the lid includes an upward projecting embossment arranged near the valve element.
13. The storage container of claim 1, wherein the lid includes a recessed portion depressed toward the storage cavity, the valve element being attached to the lid within the recessed portion.
14. The storage container of claim 1, further comprising a filter for the valve element.
15. The storage container of claim 1, wherein the valve element is an umbrella valve element, the umbrella valve element having a circular flexible skirt and a neck projecting from approximately the center of the skirt.
16. The storage container of claim 15, wherein the lid includes a first aperture and a second aperture disposed therein, and the umbrella valve element is attached to the lid such that the neck is received in the first aperture and the skirt overlays the second aperture.
17. The storage container of claim 1, wherein the valve element is a duckbill valve element, the duckbill valve element attached to an aperture disposed through the lid.
18. The storage container of claim 1, wherein the valve element is a diaphragm valve element having a generally planar flexible diaphragm with a peripheral edge and a central aperture disposed therein.
19. The storage container of claim 18, wherein the lid includes at least one aperture disposed therein, and the diaphragm valve element by its peripheral edge is attached to the lid such that the diaphragm normally overlays the aperture.
20. The storage container of claim 18, wherein the diaphragm valve element includes a rolling sleeve formed within the diaphragm and disposed as an annular ring between the diaphragm valve peripheral edge and the diaphragm valve central aperture.
21. The storage container of claim 1, wherein the base and the lid include a thermoplastic material.
22. The storage container of claim 1, wherein the base and the lid are formed by a process selected from the group consisting of injection molding, thermoforming, blow molding, vacuum molding, centrifugal molding, compression molding or combinations thereof.
23. A storage container comprising:
- a base including at least one base wall, the base providing a storage cavity accessible by an opening;
- a lid including at least one lid wall, the lid detachably connectable to the base for covering the opening,
- one of the base wall and the lid wall have a flow-length-to-wall-thickness ratio of about 90:1 or greater; and
- a valve element communicating with the storage cavity.
24. The storage container of claim 19, wherein the flow-length-to-wall-thickness ratio is in the range of 90:1 to 300:1.
25. A storage container comprising:
- a base providing a storage cavity accessible by an opening, the base including at least one base wall;
- a lid detachably connectable to the base for covering the opening, the lid including at least one lid wall;
- one of the base wall and the lid wall having a stiffness such that the container is designed to fail at an absolute pressure inside the storage cavity of about 5 PSIA or less; and
- a valve element communicating with the storage cavity.
26. The storage container of claim 25, wherein the absolute pressure is in the range of 5 PSIA to 13.7 PSIA.
Type: Application
Filed: Mar 5, 2007
Publication Date: Aug 12, 2010
Applicant: THE GLAD PRODUCTS COMPANY (Oakland, CA)
Inventors: Carl L. Bergman (Loveland, OH), Ryan J. Coonce (Palatine, IL)
Application Number: 12/281,857
International Classification: B65D 51/16 (20060101); B65D 53/00 (20060101); B65D 45/16 (20060101);