PROCESS TO INCREASE THE AREA OF MICROBIAL STIMULATION IN METHANE GAS RECOVERY IN A MULTI SEAM COAL BED/METHANE DEWATERING AND DEPRESSURIZING PRODUCTION SYSTEM THROUGH THE USE OF HORIZONTAL OR MULTILATERAL WELLS
A process to increase the area of microbial stimulation in a process of methane gas recovery in a multi seamed coal bed/methane dewatering and depressurizing production system by first utilizing an underbalanced multilateral drilling technique. At this point in the process one could introduce the microorganisms into the horizontal well bore to achieve a greater area of stimulation of the coal bed than would a vertical well. An even more preferred method would to first drill a series of lateral wells off of the horizontally drilled well bore, so as to increase or maximize the area of coal bed which is being covered. At that point, one would take the steps of what is known in the art of introducing a particular type of microorganism, such as the type disclosed in the '535 patent, which would then be injected via the plurality of lateral bores into the coal bed formation, to maximize the area of penetration, which would include, most, if not all, of the area of the coal bed through the series of lateral wells. After the microbes have been injected into the formation through the lateral wells, one would then undertake these further steps of completing the production steps involved in recovering any methane gas produced according to the process disclosed and claimed herein. The methane gas produced would flow into the series of lateral boreholes through the annulus between the drill string and the carrier string, and the principal borehole would bring it to surface, where the water would be separated from the methane gas to be collected.
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This is a continuation of co-pending U.S. patent application Ser. No. 12/140,484, filed Jun. 17, 2008, which is incorporated herein by reference.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot applicable
REFERENCE TO A “MICROFICHE APPENDIX”Not applicable
BACKGROUND OF THE INVENTION1. Field of the Invention
The process with present invention relates to downhole drilling in shales/coal seams. More particularly, the present invention relates to a process to increase the area of microbial stimulation in a methane gas recovery area in a multi seam coal bed/methane dewatering and depressurizing production system through the use of horizontal or multilateral wells in place of a plurality of vertical wells.
2. General Background of the Invention
It is being increasingly recognized in the industry in recent years that methane production can be obtained within shallow to very deep coal or shale beds within the earth's strata. Such an observation was deduced from studies of coal gases, changes in coal gas chemistry, and the bio-degraded nalcane pattern of some coal extract samples. In fact, the inventor in this application has developed a process utilizing underbalanced drilling into multiple coal and shale formations and dewatering the drill formations, which includes a process so that a lateral or horizontal borehole can be drilled within the coal seam, through a process which is covered in U.S. Pat. No. 6,923,275 and its related U.S. Pat. No. 6,457,540. In the patented process, the methane gas can be collected from multiple coal seams through the gas collection annulus and the water when collected where the methane gas is entrained, can be returned downhole for disposal and/or isolation.
What has become well known in the art, is that one can undertake a process for stimulating microbial activity in hydrocarbon-bearing subterranean formations. Such a process is found, for example, in U.S. Pat. No. 6,543,535 (the '535 patent) for stimulating the activity of microbial consortia in a subterranean formation to convert hydrocarbons to methane, which then can be produced. The presence of microbial consortia is determined and a characterization made of at least one microorganism of the consortia, being a methanogenic microorganism. Therefore, by stimulating the coal/shale bed, the methane gas can be produced more readily, and it is then returned to the surface for collection in at least one of the processes as discussed above.
Currently, in the art of injecting microbes to stimulate a coal formation, of which applicant is aware, the only type of delivery system which is undertaken in the art, would be to drill a vertical well down into the formation, for example, as found in U.S. Pat. No. 6,817,411 and as discussed and found in U.S. Pat. No. 5,669,444. In the reading of the current state of the art, the vertical well is drilled to a depth within the coal seam, and at that point, the coal bed is stimulated with a consortia of microorganisms pumped into the formation and allowed to react with the coal/shale bed, and in turn enhance the production of methane within the confined area around where the vertical well is drilled. One of the short-comings in this particular current state of the art, is that usually a coal bed, although not necessarily thick, is spread over a wide area, and therefore, if one were to attempt to stimulate all of the coal bed through the use of a vertical well, it is foreseen that there would be a need for numerous vertical wells to be drilled into the subterranean coal formation in order to maximize the stimulation of the coal formation cleats. One can only surmise that the drilling of numerous vertical wells or directional wells from numerous well location pads, would be an extremely expensive and time-consuming undertaking and would not necessarily be a viable method of achieving maximum areal contact and sweep within the coal formation, in addition due to low injection pressures as to not exceed the fracture gradient in vertical wells it would be impossible to maintain constant reservoir pressure via inter-wellbore connectivity. Therefore there is a need in the industry for a process which would enable one to enter the subterranean formation with non fluid invasive and contaminating drilling and completion techniques. A process to stimulate a vast area of the subterranean coal seams with a large areal contact with the cleat system of the coal formation. This can be performed at low injection pressures while maintaining an ecological environment that promotes the in-situ microbial degradation of hydrocarbons to methane gas.
BRIEF SUMMARY OF THE INVENTIONThe process of the present invention solves the problems in the art in a simple and straightforward manner. What is provided is a process to increase the areal content and sweep efficiency with the ability to control an in-situ environment needed for microbial growth. This system of pressure communication between laterals, adjacent horizontal and or multi-lateral wells will allow for the formation environment to be maintained for maximum conversion of hydrocarbons to methane gas. Bottom hole pressures can be maintained over a large area for maximum desorption as well as modification of the area's environmental factors such as chemistry, temperature and salinity for proper microbial growth. The microbial stimulation system is a process of methane gas recovery in a multi seamed coal bed/methane dewatering and depressurizing production system by first utilizing an under balanced multilateral drilling technique, which includes the steps of drilling a first borehole into the coal or shale formation, setting casing and isolating the coal seams from other formations, lowering a carrier string with a deflection member down the first borehole to the level of the coal or shale formations, lowering a drill string into the carrier string to drill a horizontal borehole off of the first vertical borehole which would run along the length of the coal bed formation structure utilizing non invasive and formation contaminating fluids harmful to microbial action. At this point in the process one could introduce via injection the microorganisms into the horizontal wellbore to achieve a greater area of stimulation of the coal bed than would be accomplished in a vertical well. An even more preferred method would to first drill a series of lateral wells off of the horizontally drilled wellbore, so as to increase or maximize the area of coal bed which is being covered. At that point, one would take the steps of what is known in the art of introducing a particular type of microorganism, such as the type disclosed in the '535 patent, known in the art, which would then be injected via the plurality of lateral bores into the coal bed formation, to maximize the area of penetration, which would include, most, if not all, of the area of the coal bed through the series of lateral wells. After the microbes have been injected into the formation through the lateral wells, one would then undertake these further steps of completing the production steps involved in recovering any methane gas produced according to the process as disclosed in the invention. The methane gas produced would flow into the series of lateral boreholes through the annulus between the tubing and pump system and the cased wellbore, where the produced water could be analyzed and treated for maintaining proper subsurface environment for microbial ecology.
Therefore, it is a principal object of the present invention to provide a process for increasing the area that microorganisms can be introduced into a subterranean coal bed beneath the earth, so as to maximize the area of the coal bed which is fed by the microorganisms in order to maximize the production of methane gas therein;
It is a further object of the present invention to provide the process for increasing the area of microbial introduction by utilizing a horizontal bore hole in the coal bed and introduce the microbes through the length of the horizontal wellbore to reach a greater portion of the coal bed and allow the microbes to entrained into the coal bed for increased methane gas production in the process as disclosed.
It is a further object of the present invention to provide a process for utilizing a plurality of lateral boreholes off of the horizontal bore which would therefore allow a single vertical borehole to be drilled into the coal bed yet the horizontal and series of lateral bores would feed into the maximum portion of the coal bed and allow the microbes to entrained into the coal bed for maximum methane gas production in the process of the present invention.
It is a further object of the present invention to provide a process for utilizing a plurality of lateral boreholes off of a horizontal well to be in pressure communication with other horizontal and or multilateral wells to maintain the subsurface environments of chemistry, temperature, salinity and pressure so the environment conditions in the formation can be maintained for the maximum beneficial microorganism conditions.
It is a further object of the present invention to provide a process for utilizing a single stand alone injection well and a single stand alone completion well which do not need to be in communication with other injection and completion wells to carry out the process.
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
As seen in
This state of the art process as discussed earlier, is very limited in its ability to have maximum contact of microbes 24 into the coal bed 20. As illustrated in isolated view in
In the preferred embodiment, as discussed earlier, the process for undertaking the drilling of the wells as will be discussed in regard to
Returning to
Reference is now made to
As illustrated in
For clarity, the types of microbes could vary a great deal, but for purposes of the present process, the microbes used would be of the type disclosed in the '535 patent, noted above. The process depicted illustrates how fluid can be injected down injection wells and ecological conditions are maintained with fluid and gas extracted from collection wells.
PARTS LISTPart Number Description
12 vertical borehole or well
14 vertical production string
16 surface
18 earth
20 coal bed
22 lower end
24 microbes
24 injection
24 arrows
25 gas
27 water
28 collection zone
28 producing zone
30 horizontal borehole
31 horizontal well
33 mixture
34 fractures
37 collection zone
40 annulus
42 casing
44 tubing string
46 inner bore
50 lateral borehole
60 multi-lateral wells
62 injection wells
64 collection wells
All measurements disclosed herein are at standard temperature and pressure, at sea level on Earth, unless indicated otherwise. All materials used or intended to be used in a human being are biocompatible, unless indicated otherwise.
The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.
Claims
1. A process to maximize the area of microbial stimulation of a coal bed to recover methane gas from a formation through a single well system, comprising the following steps:
- a. drilling a first substantially vertical bore hole to the depth of the coal bed;
- b. drilling a horizontal well from the vertical bore hole at substantially the depth of the coal bed and extending the well a distance to cover substantially the length of the coal bed so that the well can serve as an injection well;
- c. injecting microbes into the coal bed through the injection well so that substantially a maximum area of the coal bed is stimulated by the microbes within the bed to maximize the production of methane throughout substantially the entire area of the coal bed into which the injection well was drilled; and
- d. allowing the methane gas produced to flow up the well system so that the well serves as a collection well where methane gas can be collected from the collection well and moved up the vertical bore hole to be collected and stored at the surface.
2. The process in claim 1, wherein the horizontal well being in pressure communication with other horizontal and/or lateral wells to maintain subsurface environments of chemistry, temperature, salinity and pressure so the environment conditions in the formation can be maintained for the maximum beneficial microorganism conditions.
3. The process in claim 1, wherein the production process is undertaken in an underbalanced condition.
4. The process in claim 1, wherein the process utilizes microbes well known in the art.
5. The process in claim 1, wherein area of coal bed which is stimulated by the microbes is substantially higher than the area stimulated by a vertical bore hole.
6. A process to increase the area of a seam of coal into which microbes can be introduced to stimulate the recovery of methane gas from the seam of coal, comprising the following steps:
- a. drilling a first substantially vertical bore hole;
- b. drilling a horizontal bore hole from the vertical bore hole at substantially the depth of the seam of coal;
- c. extending the horizontal bore hole a distance to cover substantially the length of the seam of coal;
- d. providing an injector string system within the bore hole to introduce microbes into the seam of coal to stimulate the coal within the seam to produce methane throughout substantially the length of the horizontal bore hole;
- e. the horizontal well being in pressure communication with other horizontal and/or lateral wells to maintain subsurface environments of chemistry, temperature, salinity and pressure so the environment conditions in the formation can be maintained for the maximum beneficial microorganism conditions; and
- f. retrieving the methane gas from the horizontal bore hole and moving the gas up the vertical bore hole to be collected and stored at the surface.
7. The process in claim 6, wherein the entire process of drilling the vertical, horizontal and lateral bore holes is done in an underbalanced condition.
8. The process in claim 6, wherein the lateral bore holes are drilled substantially at the same depth as the horizontal bore hole within the coal bed.
9. The process in claim 6, wherein the microbes introduced into the coal bed are of the type known in the art.
10. The process in claim 6, wherein the quantity of coal bed stimulated is substantially maximized through the use of the plurality of lateral bore holes.
11. A process to increase the area of microbial stimulation of a coal bed to recover methane gas, comprising the following steps:
- a. drilling a first substantially vertical bore hole to the depth of the coal bed;
- b. drilling a horizontal bore hole from the vertical bore hole at substantially the depth of the coal bed;
- c. extending the horizontal bore hole a distance to cover substantially the length of the coal bed;
- d. drilling a plurality of lateral well bores from the horizontal bore hole to penetrate a greater area of the coal bed;
- e. injecting microbes into the coal bed through the various lateral bore holes to stimulate the coal within the bed to produce methane throughout substantially the entire area of the coal bed into which the lateral wells were drilled;
- f. the lateral wells extending from the horizontal well being in pressure communication with other horizontal and/or lateral wells to maintain subsurface environments of chemistry, temperature, salinity and pressure so the environment conditions in the formation can be maintained for the maximum beneficial microorganism conditions; and
- g. recovering the methane gas from the various lateral bore holes into the horizontal bore hole and moving the gas up the vertical bore hole to be collected and stored at the surface.
12. The process in claim 11, wherein the entire process of drilling the vertical, horizontal and lateral bore holes is done in an underbalanced condition.
13. The process in claim 11, wherein the lateral wells are drilled substantially at the same depth as the horizontal well within the coal bed.
14. The process in claim 11, wherein the microbes introduced into the coal bed are of the type known in the art.
15. The process in claim 11, wherein the quantity of coal bed stimulated is substantially maximized through the use of the plurality of lateral wells.
16-18. (canceled)
Type: Application
Filed: Mar 22, 2010
Publication Date: Sep 16, 2010
Applicant: Innovative Drilling Technologies LLC (Lafayette, LA)
Inventor: Robert Gardes (Lafayette, LA)
Application Number: 12/728,835
International Classification: E21B 43/16 (20060101);