SYSTEM AND METHOD FOR MAGNETIC COUPLING JET WITH AIR CONTROL
A fluid displacing apparatus, system, and method is provided. The apparatus includes a motor having a first shaft, the motor for rotating the first shaft; a first magnetic element coupled to the first shaft such that rotation of the first shaft causes rotation of the first magnetic element; a second magnetic element coupled to a second shaft, and magnetically coupled to the first magnetic element such that rotation of the first magnetic element causes rotation of the second magnetic element; an input section for receiving a fluid; an output section for outputting the fluid; a channel having first and second openings; and an impeller coupled to the second magnetic element such that rotation of the second magnetic element causes rotation of the impeller, thereby the fluid flows in the input section and out the output section. The flow of the fluid across the second opening of the channel encourages another fluid to flow in the first opening, through the channel, and out the second opening.
This application is a continuation-in-part of U.S. Ser. No. 12/405,938 filed Mar. 17, 2009 by inventors Kevin Le and Thanh Le, entitled “NOVEL ELECTROMAGNETIC COUPLING JET APPARATUS,” the entire disclosure of which is incorporated herein by reference.
FIELD OF THE INVENTIONThe present invention relates to a spa device. In particular, the present invention relates to a spa apparatus for use in activities employing a massage jet pump, such as in pedicures or other applications.
BACKGROUNDIt is generally known to provide for a spa device, such as health spas, whirlpools, jet stream exercisers, foot spas, etc. Such known spa devices are typically used in commercial and recreational settings for hydrotherapy, massage, stimulation, pedicure, and bathing purposes. However, such spa devices typically include a motor in order to drive a pump. The shaft of the motor may be used to directly mount the impeller which may contact the water. Since the motor may not operate wet, a seal or a series of seals may be required to prevent water from entering the motor. The seals will wear to the point where water will enter the motor and consequently, the entering water may cause the motor to bum out. At this point, the motor assembly may be replaced in order to continue operation. This is expensive and may take several hours in which to perform.
It is generally known to provide for a spa device, such as health spas, whirlpools, jet stream exercisers, foot spas, etc. Such known spa devices are typically used in commercial and recreational settings for hydrotherapy, massage, stimulation, pedicure, and bathing purposes. However, such spa devices have several disadvantages including being difficult to thoroughly clean, requiring complicated maintenance schedules.
Several patents exist which describe spa related items and a brief description of a portion of these patents are found here in.
U.S. Pat. No. 7,168,107 discloses a spa apparatus and method for cleaning the same are disclosed. The spa apparatus includes a basin for retaining fluid, a removable foot rest plate positioned within the basin, an impeller coupled to the basin, and a motor drivably coupled to the impeller.
GB 2156218A describes a footbath which is in addition provided with various massaging means. In particular a vibrator is provided in order to have a massaging effect on the calf of a user, while massaging projections act on the soles of the feet. A vibrator is provided so that the massaging projections exert a massaging function. U.S. Pat. No. 4,569,337 discloses a massaging apparatus for the feet which is reversible between a dry condition in which it simply acts as a massager and a wet condition in which it acts as a footbath. A vibrator for effecting the massaging action is referred to, but is not described in any detail. U.S. Pat. No. 4,523,580 discloses a footbath where the foot supports within the footbath are reciprocated to achieve a massaging effect. U.S. Pat. No. 4,513,735 describes a footbath where foot supports are provided with protuberances, and in combination with a vibrating motor assembly and a vibrating plate these protuberances will carry out a massaging action. U.S. Pat. No. 7,393,188 discloses a whirlpool magnetic fluid pump assembly to be used in combination with a container having a wall. The pump assembly comprises a first casing disposed outside the container, and a second casing disposed inside the container. The pump uses two magnetic discs to provide the coupling between the first and second casing. Water turbulence is generated by an impeller on the second casing side. No axial flow water jet stream is produced, which is not suitable for hydromassaging pump in pedicures or other applications.
SUMMARYOne of the broader forms of an embodiment of the present invention involves a jet pump apparatus. The apparatus includes a motor having a first shaft, the motor for rotating the first shaft; a first magnetic element coupled to the first shaft such that rotation of the first shaft causes rotation of the first magnetic element; a second magnetic element coupled to a second shaft, and magnetically coupled to the first magnetic element such that rotation of the first magnetic element causes rotation of the second magnetic element; an input section for receiving a fluid; an output section for outputting the fluid; a channel having first and second openings; and an impeller coupled to the second magnetic element such that rotation of the second magnetic element causes rotation of the impeller, thereby the fluid flows in the input section and out the output section. The flow of the fluid across the second opening of the channel encourages another fluid to flow in the first opening, through the channel, and out the second opening.
Another one of the broader forms of embodiment of the present invention involves a method for displacing fluid using a magnetically coupled jet pump that includes a motor, primary and secondary shafts, a primary air channel, and primary and secondary magnetic elements, the primary magnetic element being coupled to the primary shaft and the secondary magnetic element being magnetically coupled to the primary magnetic element, being coupled to the secondary shaft, and being coupled to an impeller. The method includes driving the motor so that the primary magnetic element rotates, thereby causing rotation of the secondary magnetic element and rotation of the impeller; receiving the fluid through an input section of the jet pump; disturbing the fluid with the rotating impeller; and outputting the fluid through an output section of the jet pump, the fluid passing over an opening of a channel encourages air to flow through the channel and out the opening of the channel.
Yet another one of the broader forms of an embodiment of the present invention involves a system that includes a basin for containing the fluid; a jet pump; and an insert disposed in the basin for receiving the jet pump in a manner so that a portion of the jet pump is disposed in the fluid. The jet pump includes: a motor having a first shaft, the motor for rotating the first shaft; a first magnetic element coupled to the first shaft such that rotation of the first shaft causes rotation of the first magnetic element; a second magnetic element coupled to a second shaft, and magnetically coupled to the first magnetic element such that rotation of the first magnetic element causes rotation of the second magnetic element; an input section for receiving the fluid; an output section for outputting the fluid; a channel having first and second openings; and an impeller coupled to the second magnetic element such that rotation of the second magnetic element causes rotation of the impeller, thereby the fluid flows in the input section and out the output section. The flow of the fluid across the second opening of the channel encourages another fluid to flow in the first opening, through the channel, and out the second opening.
The invention may be understood by reference to the following description taken in conjunction with the accompanying drawings, in which, like reference numerals identify like elements, and in which:
The first magnetic pole array 103 may generate a fluctuating magnetic field so that when the second magnetic pole array 105 is placed in relative close proximity to the first magnetic pole array member 103, the fluctuating magnetic field 137 may cooperate with the second magnetic pole array 105 in order to rotate the second magnetic pole array 105. The second magnetic pole array 105 may be formed from magnetic material so that the fluctuating magnetic field 137 may cooperate with the second magnetic pole array 105. The second magnetic pole array 105 may be centrally positioned in the jet assembly 109 which may include a back cover 131 and a front cover 119 and may rotate on a second shaft 117 and may be rotatably connected to an impeller member 107. The impeller member 107 may be connected to an input port to allow fluid to flow into the impeller member 107 and may be connected to an output port 111 to allow the fluid to be pumped exterior to the jet pump 100. The impeller member 107 may rotate in cooperation with the second magnetic pole array 105 and may be integral or formed separate with the second magnetic pole array 105. Electronic sensor 151 may provide a signal to indicate the presence of the jet assembly 109 and may automatically shut down the motor when the jet assembly is removed from the pump or no water in the basin. Electronic sensor 151 prevents the situation in which the motor runs without a load.
The jet streams of fluid may flow substantially in a longitudinal direction with respect to the pump 100 or the jet streams of the fluid may flow substantially at an angle with respect to the longitudinal direction. A front cover 119 may have input ports around the outer periphery of the front cover 119 which may be apertures or the input ports may be a gap between the front cover 119 and the back cover 131. The input ports may also be a gap between the front cover 119 and the mounting housing 115.
In order to mount the pump 100, a hole may be drilled in the basin 241. The pump 100 may be placed within the hole which may have been drilled from the interior of the basin 241. The mounting screws may be tightened. While the mounting screws are being tightened, wing nuts 110 located in exterior to the basin wall may be extended in order for the mounting screws to be tightened. The mounting housing 115 may include a rubber gasket 102 which may be tightened with screws and wing nuts 110.
Referring generally to
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A detailed description of the operation of the pump 120 is now provided. The pump 120 is powered by the motor 101. The motor 101 drives the shaft 113, thereby rotating the first magnetic pole array 103. The magnetic field 137 changes in response to the rotation of the first magnetic pole array 113 and therefore causes the rotation of the second magnetic pole array 122 that is integral with the impeller 124. As a result, the impeller 124 rotates in response to the rotation of the first magnetic pole array 113.
In operation, the pump 120 is disposed in a fluid, such as water, and in a manner so that the fluid enters the front cover 119 through the input ports 133, thereby filling the space between the impeller 124 and the fort cover 119. The rotation of the impeller 124 and the circular array of arm members 108 disrupts the fluid therein that passes across the openings 162 of the air channels 160 as it is displaced through the output ports 501. The flow of the fluid across the openings 162 encourages a flow of air from the openings 166 (
Now provided is a discussion of the operation of the pump 300. The operation of the pump 300 is similar to the operation of the pump 120 (
In contrast to the air channels 160 of the pump 120 shown in
Now provided is a discussion of the operation of the pump 350. The operation of the pump 350 is similar to the operation of the pumps 120 (
In contrast to the air channels 160 of the pump 120 shown in
Referring to
Now provided is a discussion of the operation of the pump 380. The operation of the pump 380 is similar to the operation of the pumps 120 (
In the pump 380, the regulating devices 392 adjust the effective size of the openings 389. For example, the user can reduce the effective size of the openings 389 by screwing the regulating devices 392 deeper into the openings 389. Conversely, the user can increase the effective opening of the air openings 389 by unscrewing the regulating device 392. In this manner, the circular member 383 is designed with a mechanism for adjusting air flow through the air channels 386 and out the air output ports 395. In this regard, the regulating devices 392 are implemented to control the amount of air and flow through the channels 386 and out the air output ports 395 of the pump 380.
Alternative designs can be used for allowing the user of a pump to control the flow of air. For example, instead of the regulating devices 392 having a cavity an alternative design can include regular screws without cavities. In that scenario, the circular member 383 may include openings along the side of the air channels 386 so that the deeper the screws are placed into the air input openings, the smaller the effective air input opening. Conversely, the shallower the screws are placed in the air input openings, the greater the effective opening for air. In yet another embodiment, openings in the side of the air channels 386 may be combined with the cylindrical that have cavities. In that regard, the user can change the effective air opening of each of the air channel by varying the alignment of the screw cavities with respect to the openings along the air channels.
Furthermore, in operation of the pump 380, the circular member 383 is detachable and therefore the user can easily detach the circular member 383 if they decide not to use the air feature. Moreover, the circular member 383 can be used with the other embodiments of pumps disclosed herein.
Referring to
Alternative embodiments of the pumps discussed above may include fewer or greater air channels having different structural configurations. For example, in an alternative embodiment of the jet pump the air channels are replaced with one or more air channels each having one or more openings for receiving air, and each having one or more openings for outputting air into the output ports of the jet pump. Further, other types of inert fluids and gas may be flowed instead of air. Moreover, alternative embodiments of the pumps discussed above may include air channels that are positioned within different components of the respective pump.
While the preceding description shows and describes one or more embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the present disclosure. For example, various steps of the described methods may be executed in a different order or executed sequentially, combined, further divided, replaced with alternate steps, or removed entirely. In addition, various functions illustrated in the methods or described elsewhere in the disclosure may be combined to provide additional and/or alternate functions. Therefore, the claims should be interpreted in a broad manner, consistent with the present disclosure.
Claims
1. A jet pump apparatus, comprising:
- a motor having a first shaft, the motor for rotating the first shaft;
- a first magnetic element coupled to the first shaft such that rotation of the first shaft causes rotation of the first magnetic element;
- a second magnetic element coupled to a second shaft, and magnetically coupled to the first magnetic element such that rotation of the first magnetic element causes rotation of the second magnetic element;
- an input section for receiving a fluid;
- an output section for outputting the fluid;
- a channel having first and second openings; and
- an impeller coupled to the second magnetic element such that rotation of the second magnetic element causes rotation of the impeller, thereby the fluid flows in the input section and out the output section;
- wherein the flow of the fluid across the second opening of the channel encourages another fluid to flow in the first opening, through the channel, and out the second opening.
2. The jet pump apparatus of claim 1, wherein the second magnetic element is integral with the impeller.
3. The jet pump apparatus of claim 1, wherein the second opening of the channel is proximate the output section.
4. The jet pump apparatus of claim 1, further including a detachable jet assembly that includes the second magnetic element, the impeller, the input section for receiving the fluid, the output section for outputting the fluid, and at least a portion of the channel, wherein the portion of the channel includes the second opening.
5. The jet pump apparatus of claim 4, wherein the detachable jet assembly includes a front cover and a back cover.
6. The jet pump apparatus of claim 5, wherein the at least a portion of the channel is integral with the back cover.
7. The jet pump apparatus of claim 5, wherein the at least a portion of the channel is integral with the front cover.
8. The jet pump apparatus of claim 5, further including a mounting housing member that is disposed between the back cover of the jet assembly and the motor.
9. The jet pump apparatus of claim 8, wherein the portion of the channel is formed within the back cover and another portion of the channel is formed within the mounting housing member.
10. The jet pump apparatus of claim 1, wherein the channel is formed within a detachable channel member that is secured to the jet pump such that the second opening is disposed proximate the output section of the jet pump.
11. A method for displacing a fluid using a magnetically coupled jet pump that includes a motor, a channel, and primary and secondary magnetic elements, the primary magnetic element being coupled to motor, the secondary magnet being magnetically coupled to the primary magnetic element and being coupled to an impeller, the method comprising:
- driving the motor so that the primary magnetic element rotates, thereby causing rotation of the secondary magnetic element and rotation of the impeller;
- receiving the fluid through an input section of the jet pump;
- disturbing the fluid with the rotating impeller; and
- outputting the fluid through an output section of the jet pump, the fluid passing over an opening of a channel encourages air to flow through the channel and out the opening of the channel.
12. The method of claim 11, wherein the air flowing out of the opening of the channel travels out of the output section of the jet pump along with the fluid.
13. The method of claim 11, further including controlling another opening of the channel to influence the flow of air through the channel.
14. The method of claim 11, further including:
- providing a basin for containing the fluid; and
- securing the jet pump within an insert of the basin in a manner so that a portion of the jet pump is in contact with the fluid and another portion of the jet pump is not in contact with the fluid.
15. The method of claim 14, wherein the jet pump further includes a detachable jet assembly that includes a front cover and a back cover, the front and back covers collectively housing the secondary magnetic element and the impeller;
- wherein the jet pump further includes a mounting housing member that is disposed between the back cover and the motor;
- wherein the securing the jet pump includes mechanically securing the mounting housing member to the basin so that the motor is not in contact with the fluid.
16. The method of claim 15, further including:
- forming a portion of the channel within the back cover; and
- forming another portion of the channel within the mounting housing member.
17. The method of claim 15, further including detaching the jet assembly for cleaning the jet pump.
18. The method of claim 11, further including:
- forming the channel having the opening and another opening within a detachable channel member; and
- securing the detachable channel member to the jet pump such that the opening of the channel is disposed proximate the output section of the jet pump and the another opening of the channel is disposed above a level of the fluid.
19. A system, comprising:
- a basin for containing the fluid;
- a jet pump; and
- an insert disposed in the basin for receiving the jet pump in a manner so that a portion of the jet pump is disposed in the fluid;
- wherein the jet pump includes: a motor having a first shaft, the motor for rotating the first shaft; a first magnetic element coupled to the first shaft such that rotation of the first shaft causes rotation of the first magnetic element; a second magnetic element coupled to a second shaft, and magnetically coupled to the first magnetic element such that rotation of the first magnetic element causes rotation of the second magnetic element; an input section for receiving the fluid; an output section for outputting the fluid; a channel having first and second openings; and an impeller coupled to the second magnetic element such that rotation of the second magnetic element causes rotation of the impeller, thereby the fluid flows in the input section and out the output section, wherein the flow of the fluid across the second opening of the channel encourages another fluid to flow in the first opening, through the channel, and out the second opening.
20. The system of claim 19, wherein the system includes a pedicure spa system.
21. The system of claim 19, wherein the system includes a jacuzzi system, wherein the jacuzzi system includes another jet pump and another insert in the basin for receiving the another jet pump in a manner so that a portion of the another jet pump is disposed in fluid.
22. The system of claim 19, wherein the jet pump further includes a detachable jet assembly that includes the second magnetic element, the impeller, the input section for receiving the fluid, the output section for outputting the fluid, and a portion of the channel, wherein the portion of the channel includes the second opening.
23. The system of claim 21, wherein the detachable jet assembly includes a front cover and a back cover, and wherein the jet pump further includes a mounting housing member that is disposed between the back cover of the jet assembly and the motor.
24. The system of claim 23, wherein the portion of the channel is formed within the back cover and another portion of the channel is formed within the mounting housing member.
25. The system of claim 19, wherein the channel is formed within a detachable channel member that is secured to the jet assembly such that the first opening is disposed above a level of the fluid in the basin and the second opening is disposed proximate the output section of the jet pump.
26. The system of claim 19, wherein the fluid includes water and the another fluid includes air;
- wherein the second opening of the channel is proximate the output section; and
- wherein the air flowing out of the second opening travels through the output section and into the fluid contained in the basin.
Type: Application
Filed: Aug 19, 2009
Publication Date: Sep 23, 2010
Inventors: Kevin D. Le (Richland Hills, TX), Thanh Le (Grand Prairie, TX)
Application Number: 12/543,736
International Classification: F04F 5/00 (20060101);