UNIVERSAL FRAMING CHANNEL MOUNTING BRACKET
An attachment system for securing conveyor components to a conveyor disposed between a pair of side guards. The side guards are U-shaped and have first and second side guard ends that extend perpendicularly from the opposite ends of a flat wall portion to a distal end. The first side guard end includes a first lip that defines a grooved portion. At least one framing channel extending between flat first and second channel ends is disposed between the first and second side guard ends. The first channel end includes a projection portion that extends from the first channel end to engage to the grooved portion of the side guard to secure the first channel end adjacent the first side guard end.
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1. Field of the Invention
The subject invention relates to an attachment system for securing conveyor components to a conveyor.
2. Description of the Prior Art
Conveyors of numerous designs have been used in the past to transport articles from one area to another. Known conveyors have employed endless belts, segmented slats, slider beds and other elements to move objects along their path of transport. During the field installation phase of conveyor systems, it is often necessary to add attachment points, typically unistrut type “framing channel”, to the conveyor side guards or frame. In addition to providing structural support to the conveyor system, these attachment points are used to secure wiring conduit, control boxes, photocell brackets, motor control devices, etc., to the conveyor side guards. Because conveyors are installed in unique locations and applications, providing all factory installed attachment points is not practical. Factory installed attachment points add additional weight, materials and cost to the conveyor system and may not be needed at every location a conveyor system is installed.
It is known in the art to have short sections of framing channel that are welded in the field at the required location to attach field mounted components. Such known processes involve grinding off the powder coat paint to provide a welding surface, then welding the framing channel to the conveyor followed by touch up painting. This field work is time consuming and adds additional cost to the installation of the conveyor system.
SUMMARY OF THE INVENTIONIn view of the above, the present invention is directed to an attachment system for securing conveyor components to a conveyor that is disposed between a pair of side guards or frames. The system includes at least one side guard that is U-shaped and has first and second side guard ends that extend perpendicularly from the opposite ends of a flat wall portion to a distal end. The first side guard end includes a first lip that extends from the distal end of the first side guard end to define a grooved portion. At least one framing channel that defines a channel portion extends between first and second channel ends and is disposed between the first and second side guard ends. The first channel end includes a projection portion that extends from the first channel end to engage to the grooved portion to secure the first channel end adjacent the first side guard end. A securing device engages the side guard to secure the framing channel to the side guard.
The present invention is further directed to a method for securing conveyor components to a conveyor that is disposed between a pair of side guards. To begin, the first channel end of the framing channel is adapted to correspond to the grooved portion of side guard. The adapted first channel end of the framing channel is then angularly inserted into the grooved portion. The second channel end is moved angularly toward the second side guard end to engage the second side guard end while the adapted first channel end of the framing channel remains in the grooved portion. The second channel end is then secured to the second side guard end to lock the framing channel to the side guard.
The present invention provides for a universal framing channel that can be attached with no welding or touch up painting. The framing channel may be supplied in various lengths to accommodate various side guard heights and can be field mounted at any location along the conveyor.
Further scope and applicability of the present invention will become apparent from the following detailed description, claims, and drawings. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art.
The present invention will become more fully understood from the detailed description given here below, the appended claims and the accompanying drawings in which:
Referring to the Figures, wherein like numerals indicate corresponding parts throughout the several views, an attachment system 20 for securing conveyor components to a conveyor 22 is generally shown.
As shown in
In the exemplary embodiment, the framing channel 30 includes a first channel end 34 configured to fit to the grooved portion 28 of the first side guard end 38. The second channel end 36 is mounted to the second side guard end 40 or lower return of the side guard 24 or conveyor frame. The second channel end 36 may be mounted to the second side guard end 40 with a bolt or by creating a tight fit between the second channel end 36 and the second side guard end 40. The framing channel 30 can accommodate nut plates or various clamps. The framing channel 30 is factory supplied and can be supplied in various lengths to accommodate various side guard 24 heights and can be field mounted at any location along the conveyor 22.
The system 20 includes at least one side guard 24 that is U-shaped and includes first and second side guard ends 38, 40 that extend perpendicularly from the opposite ends of a flat wall portion 42 to a distal end 44. The side guard 24 may be made of any material known in the art, including, but not limited to steel, aluminum, and plastic. The first side guard end 38 includes a first lip 26 that extends from the distal end 44 of the first side guard end 38 to define the grooved portion 28. The side guard 24 or frame wall may be any shape known in the art, as long it includes a grooved portion 28 in one of the side guard ends 38, 40.
As shown in
In an exemplary embodiment, as shown in
In an alternative exemplary embodiment, as shown in
In an alternative exemplary embodiment, as shown in
As shown in
In the exemplary embodiment, the securing device 68 includes a locking nut 74 and a locking bolt 76. The locking bolt 76 is disposed through the framing channel 30 and side guard 24 to mate with the locking nut 74 to secure the framing channel 30 to the side guard 24. More particularly, the locking bolt 76 is disposed through each of the at least one end guard openings 70 and the channel opening 72 to mate with the locking nut 74 to secure the framing channel 30 to the side guard 24.
In an alternative exemplary embodiment, as shown in
In an alternative embodiment, the locking plate 78 defines the channel opening 72 and includes at least one tab 80 that extends outwardly from the locking plate 78 to mate with the end guard opening 70 to secure the framing channel 30 to the side guard 24. In this alternative embodiment, the securing device 68 is not needed and the locking plate 78 is secured to the second side end guard by adjusting the overall length of the assembly to create a tight fit between the locking plate 78 and the second side guard end 40.
As shown in
The angle bracket securing device 90 includes an angle bracket nut portion 94 and an angle bracket bolt portion 96. The angle bracket nut portion 94 is secured within the channel portion 32 of the framing channel 30. The angle bracket bolt portion 96 extends through the angle bracket opening 88 and engages the angle bracket nut portion 94 to secure the angle bracket 82 to the framing channel 30. The angle bracket nut portion 94 may be conventionally provided with a spring 62 to assist in assembly of the angle bracket bolt portion 96 to the angle bracket nut portion 94. The spring 62 biases the angle bracket nut portion 94 to secure the angle bracket nut portion 94 within the channel portion 32 of the framing channel 30. The angle bracket securing device 90 is movable along the framing channel 30 prior to securing the angle bracket bolt portion 96 to the angle bracket nut portion 94. This allows for the position of the angle bracket 82 to be adjusted along the framing channel 30 to vary the overall length of the assembly to a desired length.
As shown in
In an exemplary embodiment, the second portion 86 may define the channel opening 72 that receives the securing device 68 to secure the framing channel 30 to the side guard 24. In an alternative embodiment, as shown in
In an alternative exemplary embodiment, as shown in
The first extension 102 of the plate portion 98 is adapted adjacent the first channel end 34 to create projection portion 46 that corresponds to and engages the grooved portion 28 of the side guard 24. The first extension 102 may be adapted by bending the first extension 102 of the plate portion 98 to correspond to the grooved portion 28 of the side guard 24.
The plate portion 98 may be further adapted adjacent the second channel end 36 to create the second extension 104 that corresponds to and engages the second side guard end 40 of the side guard 24. The second extension 104 may be adapted by bending the second extension 104 of the plate portion 98 to correspond to the second side guard end 40 of the side guard 24. The plate portion 98 may be adapted by any method known in the art to modify the shape of the plate portion 98 so that it corresponds to the grooved portion 28 or the second side guard end 40 of the side guard 24. The second extension 104 defines the channel opening 72 for receiving the securing device 68 to secure the framing channel 30 to the side guard 24.
The foregoing discussion discloses and describes an exemplary embodiment of the present invention. One skilled in the art will readily recognize from such discussion, and from the accompany drawings and claims that various changes, modifications and variations can be made therein without departing from the true spirit and fair scope of the invention as defined by the following claims.
Claims
1. An attachment system for securing conveyor components to the side guard of a conveyor, the side guard being U-shaped and having first and second side guard ends extending perpendicularly from opposite ends of a flat wall portion to a distal end, the first side guard end having a first lip extending from the distal end of the first side guard end to define a grooved portion, the system comprising:
- at least one framing channel defining a channel portion extending between flat first and second channel ends for placement between the first and second side guard ends, wherein said first channel end includes a projection portion extending from said first channel end for engaging the grooved portion of the side guard and securing said first channel end adjacent the first side guard end; and
- a securing device for engaging the side guard to secure said framing channel to the side guard.
2. The attachment system as set forth in claim 1 wherein said framing channel includes an adaptor securing device to engage said framing channel adjacent said first channel end, and wherein said projection portion is an adaptor having a first adaptor portion secured to said framing channel by said adaptor securing device and a second adaptor portion extending from said first channel end for engaging the grooved portion.
3. The attachment system as set forth in claim 2 wherein said first adaptor portion defines an adaptor opening and said adaptor securing device includes an adaptor nut portion secured within said channel portion of said framing channel and an adaptor bolt portion extending through said adaptor opening and engaging said adaptor nut portion to secure said adaptor to said framing channel.
4. The attachment system as set forth in claim 1 wherein said projection portion is a slot being defined by a notch in said framing channel for engaging the grooved portion.
5. The attachment system as set forth in claim 1 further including a plate portion extending between first and second plate ends and being secured to the bottom of said framing channel, said plate portion having a first extension being adapted adjacent said first plate end to define said projection portion to correspond to and engage the grooved portion.
6. The attachment system as set forth in claim 5 wherein said first extension is adapted by bending said first extension to correspond to the grooved portion of the side guard.
7. The attachment system as set forth in claim 5 wherein said plate portion includes a second extension being adapted adjacent said second plate end to correspond to and engage the second side guard end.
8. The attachment system as set forth in claim 1 wherein said second channel end defines a channel opening for correspondence to an end guard opening defined in the second side guard end, and wherein said securing device is disposed through the end guard opening and said channel opening for locking said framing channel to the second side guard end of the side guard.
9. The attachment system as set forth in claim 8 wherein said framing channel includes a locking plate disposed adjacent said second channel ends said locking plate defining said channel opening for receiving said securing device to secure said framing channel to the side guard.
10. The attachment system as set forth in claim 9 wherein said locking plate includes at least one tab extending outwardly from said channel opening of said locking plate for engaging the end guard opening to secure said framing channel to the side guard.
11. The attachment system as set forth in claim 8 wherein said framing channel includes an angle bracket securing device disposed adjacent said second channel end, said system including an angle bracket having a first portion secured to said framing channel by said angle bracket securing device and a second portion extending perpendicularly from said first portion and defining said channel opening for securing said framing channel to the side guard.
12. The attachment system as set forth in claim 11 wherein said first portion of said angle bracket defines an angle bracket opening and said angle bracket securing device includes an angle bracket nut portion secured within said framing channel and an angle bracket bolt portion extending through said angle bracket opening and engaging said angle bracket nut portion to secure said angle bracket to said framing channel.
13. The attachment system as set forth in claim 11 wherein said second portion includes at least one tab extending outwardly from said channel opening of said second portion for engaging the end guard opening to secure said framing channel to the side guard.
14. The attachment system as set forth in claim 11 wherein said first portion of said angle bracket defines an adjustment slot for inserting a tool to move said framing channel away from said second portion of said angle bracket for creating tension between said first channel end and the first side guard end and said angle bracket and the second side guard end for securing said framing channel to the side guard.
15. The attachment system as set forth in claim 8 wherein said securing device includes a locking nut and a locking bolt, said locking bolt being disposed through the end guard opening and said channel opening and mating with said locking nut for securing said framing channel to the side guard.
16. The attachment system as set forth in claim 1 wherein said projection portion is an insert having an insert body extending between first and second insert ends and wherein said insert body extends from said first channel end of said framing channel for corresponding to and engaging the grooved portion of the side guard.
17. The attachment system as set forth in claim 16 wherein said insert is biased at said first and second insert ends to engage said framing channel and secure said insert to said framing channel.
18. An attachment system for securing conveyor components to a conveyor disposed between a pair of side guards comprising:
- at least one side guard being U-shaped and having first and second side guard ends extending perpendicularly from the opposite ends of a flat wall portion to a distal end, said first side guard end having a first lip extending from said distal end of said first side guard end to define a grooved portion;
- at least one framing channel defining a channel portion extending between flat first and second channel ends disposed between said first and second side guard ends, wherein said first channel end includes a projection portion extending from said first channel end to engage to said grooved portion to secure said first channel end adjacent said first side guard end; and
- a securing device engaging said side guard to secure said framing channel to said side guard.
19. The attachment system as set forth in claim 18 wherein said framing channel includes an adaptor securing device to engage said framing channel adjacent said first channel end, and wherein said projection portion is an adaptor having a first adaptor portion secured to said framing channel by said adaptor securing device and a second adaptor portion extending from said first channel end to engage to said grooved portion.
20. The attachment system as set forth in claim 19 wherein said first adaptor portion defines an adaptor opening and said adaptor securing device includes an adaptor nut portion secured within said channel portion of said framing channel and an adaptor bolt portion extending through said adaptor opening and engaging said adaptor nut portion to secure said adaptor to said framing channel.
21. The attachment system as set forth in claim 18 wherein said projection portion is a slot being defined by a notch in said framing channel to engage to said grooved portion.
22. The attachment system as set forth in claim 18 further including a plate portion extending between first and second plate ends and being secured to the bottom of said framing channel, said plate portion having a first extension being adapted adjacent said first plate end to define a projection portion to correspond to and engage said grooved portion.
23. The attachment system as set forth in claim 22 wherein said first extension is adapted by bending said first extension to correspond to said grooved portion of said side guard.
24. The attachment system as set forth in claim 22 wherein said plate portion includes a second extension being adapted adjacent said second plate end to correspond to and engage said second side guard end.
25. The attachment system as set forth in claim 18 wherein said second side guard end defines at least one end guard opening and said framing channel defines a channel opening that corresponds to said at least one end guard opening, and wherein said securing device is disposed through each of said at least one end guard opening and said channel opening to secure said framing channel to said side guard.
26. The attachment system as set forth in claim 25 wherein said system includes a plurality of framing channels and said second side guard end defines a plurality of end guard openings, each of said end guard openings capable of mating with one of said plurality of framing channels.
27. The attachment system as set forth in claim 25 wherein said framing channel includes a locking plate disposed adjacent said second channel end, said locking plate defining said channel opening for receiving said securing device to secure said framing channel to said side guard.
28. The attachment system as set forth in claim 25 wherein said locking plate includes at least one tab extending outwardly from said channel opening of said locking plate for engaging said at least one end guard opening to secure said framing channel to said side guard.
29. The attachment system as set forth in claim 25 wherein said framing channel includes an angle bracket securing device disposed adjacent said second channel end, said system including an angle bracket having a first portion secured to said framing channel by said angle bracket securing device and a second portion extending perpendicularly from said first portion and defining said channel opening for securing said framing channel to said side guard.
30. The attachment system as set forth in claim 29 wherein said first portion of said angle bracket defines an angle bracket opening and said angle bracket securing device includes an angle bracket nut portion secured within said channel portion of said framing channel and an angle bracket bolt portion extending through said angle bracket opening and engaging said angle bracket nut portion to secure said angle bracket to said framing channel.
31. The attachment system as set forth in claim 30 wherein said angle bracket includes at least one tab extending outwardly from said angle bracket opening to mate with said at least one end guard opening to secure said framing channel to said side guard.
32. The attachment system as set forth in claim 29 including a finger portion extending angularly from said first portion of said angle bracket into said channel portion of the framing channel for limiting the movement of said angle bracket relative to said framing channel.
33. The attachment system as set forth in claim 29 wherein said first portion of said angle bracket defines an adjustment slot for inserting a tool to move said framing channel end away from said second portion of said angle bracket to create tension between said first channel end and said first side guard end and said angle bracket and said second side guard end for securing said framing channel to said side guard.
34. The attachment system as set forth in claim 25 wherein said securing device includes a locking nut and a locking bolt, said locking bolt being disposed through each of said at least one end guard opening and said channel opening and mating with said locking nut to secure said framing channel to said side guard.
35. The attachment system as set forth in claim 18 wherein said projection portion is an insert having an insert body extending between first and second insert ends, said insert body corresponding to said grooved portion of said side guard and extending from said first channel end of said framing channel to engage said grooved portion of said side guard.
36. The attachment system as set forth in claim 35 wherein said insert is biased at said first and second insert ends to engage said framing channel and secure said insert to said framing channel.
37. A method of securing conveyor components to a conveyor disposed between a pair of side guards, each of the side guards being U-shaped and having first and second side guard ends extending perpendicularly from opposite ends of a flat wall portion to a distal end, the first side guard end having a first lip extending from the distal end of the first side guard end to define a grooved portion, the conveyor components being secured to the side guard by at least one framing channel that defines a channel portion extending between first and second channel ends being disposed between the first and second side guard ends, comprising the steps of:
- adapting the first channel end of the framing channel to correspond to the grooved portion of the side guard;
- angularly inserting the adapted first channel end of the framing channel into the grooved portion;
- angularly moving the second channel end to engage the second side guard end while the adapted first channel end of the framing channel remains in the grooved portion; and
- securing the second channel end to the second side guard end to lock the framing channel to the side guard.
38. The method as set forth in claim 37 wherein the adapting step is further defined as securing an adaptor to the first channel end of the framing channel, the adaptor having a first adaptor portion secured to said framing channel by an adaptor securing device and a second adaptor portion extending from said first channel end to engage to said grooved portion.
39. The method as set forth in claim 37 wherein the adapting step is further defined as modifying the first channel end of the framing channel to include a slot that is defined as a notch corresponding to the grooved portion of the side guard.
40. The method as set forth in claim 37 wherein the securing step is further defined as inserting a securing device through an end guard opening defined by the second side guard end and a channel opening defined by the framing channel to secure the framing channel to the side guard.
41. The method as set forth in claim 37 wherein the adapting step is further defined as biasing an insert having an insert body extending between first and second insert ends, the first and second insert ends being biased to engage the framing channel and to secure the insert to the framing channel, the insert body corresponding to the grooved portion of the side guard and extending from the first channel end of the framing channel to engage the grooved portion of the side guard.
Type: Application
Filed: May 22, 2009
Publication Date: Nov 25, 2010
Applicant: JERVIS B. WEBB COMPANY (Farmington Hills, MI)
Inventors: Dan Klepack (Commerce, MI), Donald LeCroy (Mableton, GA)
Application Number: 12/470,642
International Classification: A47F 5/08 (20060101);