Projectile Launcher
An apparatus to launch projectiles such as paintballs, BBs, grenades, rocket foam and others. The apparatus uses a cordless nailer fuel cell to provide combustible material to a fan-assisted combustion chamber; the combustible is ignited generating energy to propel the projectile out of the apparatus.
This application is related to and claims priority to U.S. Provisional Patent Application for “Projectile Launcher”, Ser. No. 61/186,032, Filled on Jun. 11, 2009 by the present inventor which is hereby expressly incorporated into this application by this reference thereto.
BACKGROUND Prior ArtThe following is tabulation of some prior art that presently appears relevant:
The present invention relates generally to methods and apparatus for launching projectiles. In particular, the present invention uses the combustion of fuel provided by a cordless nailer fuel cell, to launch the projectiles. In certain embodiments the present invention relates more specifically to a foam rocket and grenade launcher and to methods for, and devices capable of launching projectiles such as paintballs, BBs, grenades, rocket foam and others.
BACKGROUND Prior ArtCurrently, the state of art for launching frangible projectiles typically involves the use of compressed gas. This gas is released inside of an apparatus, and the expansion of this gas propels the projectile from the apparatus. Many different non-lethal projectiles (BBs, pellets, airsoft BBs, darts, foam rockets, less-lethal, etc.), are also launched using Co2 or compressed air.
In Paintball gaming, a player have to carry a paintball marker, a rocket launcher or a grenade launcher typically outfitted with a heavy compressed gas tank and supplies of paintballs, rockets, grenades etc. . . . .
Compressed gas tanks are big and heavy, and it is almost impossible to the player to carry an extra tank, to replace the empty one during the game, because those tanks are attached to the gun using a threaded inlet, it takes a lot of time to unscrew the empty one and screw the full one. The compressed gas tanks are limited to a small number of shots, and many times the player can not finish the game because the gas tank is empty before the end of the game. To solve the problem of carrying large and heavy extra tanks, some companies in the paintball industry and some inventors are designing launchers that ignite a combustible gas such as propane or mapp gas to increase the number of shots per tank, and eliminate refilling tanks for subsequent use. All the prior art patents and applications listed, such “US 2008/0190275 A1 from Tippmann, Jr”, “US 2006/0032487 A1 from Tippmann, Jr” and U.S. Pat. No. 7,665,396 B1 issued to Tippmann, Jr on Feb. 23, 2010, relate to a launcher that uses a combustible gas tank (Propane or Mapp gas) to increase the number of shots per tank and eliminate the need to carry extra tanks, but you still have to carry one tank that is feeding the launcher (Propane tank or mapp gas tank) and those tanks are heavy and big.
All the combustion powered launchers on the prior art, relates to an apparatus that uses some source of a combustible gas such as mapp gas or propane to propel a projectile, all those apparatus have built in a threaded gas inlet to screw a gas tank, means to regulate the gas pressure on the launcher, means to metering the gas intake, means to inject this gas on the chamber, and when the gas tank is attached to the launcher said launcher is pressurized by a combustible gas, and every time that the player removes the tank from the launcher it leaks a considerable amount of gas.
It is a concern about safety, because after each game the player needs to clean the launcher, and to do this most of time is necessary to disassembly some parts, clean and put back together and if it has any small problem with consumable part such as o-ring or a seal, or the player which usually is not a gun technician, fail to properly reassembly the launcher, it can result in a leak of a large volume of combustible gas which is enough to cause a fire or a major explosion in a right condition and space such as a player's car or player's bedroom.
The application # US 20070062363 A1 from Breersma Lester, the inventor uses the term “fuel cell” to describe a can filled with some combustible gas. On the summary of the same application, the inventor declares that said invention is a paintball marker apparatus with a fuel connection system, a fuel handling system, and a fuel injection system. On the claim number eleven of the same application the inventor claims.
“The apparatus of claim 10, the release device comprising: a fuel adapter for sealing to the fuel cell; and a fuel pin adapted to puncture the fuel cell providing the initial flow of the combustible material from the fuel cell”., which definitely proves that the inventor does not anticipate or plane to use a cordless nailer fuel cell. The fuel cell I use, such as described on U.S. Pat. No. 5,115,944 from Nikolich, has the metering valve provided by the manufacture attached on it. It has a metering valve stem 115A as shown on
Another consideration about all prior art apparatus is the fact of all relates to a launcher that uses a chamber with a piston to mix the fuel and air when it is moved in some direction, the piston is moved again to expel the gases resultants of the combustion out of the chamber and to draw fresh air for a new combustion. Usually to have a piston moving from one side to another side of chamber, we need almost the same length of the chamber, to house a driver means, and it causes a problem when we need to make a commercially acceptable size of marker.
Another problem with the apparatus listed on prior art, is that combustion generates a lot of heat, and to keep the marker at useful and safe temperature, the inventors are using fins, and it makes the marker even bigger. Another consideration about the prior art is that, even when the invertors broadly describe that their apparatus one day may use liquid combustible, none of them show or describe any means to handle, metering, injecting, or atomizing liquid fuel. As described on the patent of the fuel cell that I use in all embodiments of my invention, U.S. Pat. No. 5,115,944 from Nikolich, titled “Fluid dispenser having a collapsible inner bag”, these fuel cell dispense a hydrocarbon fluid not a gas.
For those skilled on the art will be easy to see that all those listed in the prior art relates to apparatus that use some source of combustible gas, and their designs does not show or describe any mechanism or any system capable to metering, inject and atomize a liquid fuel.
OBJECTS AND ADVANTAGESAccordingly, an object of the present invention is a projectile launcher that uses a cordless nailer fuel cell with a fan-assisted combustion chamber to propel projectiles, the use of fuel cell will allow to built markers that don't use compressed gas tanks, reducing the overall size and weight in a half. Several advantages can be eminent for those skilled on the art; I list some of them. My invention relates to a new and improved internal combustion launcher that solve all the problems described on prior art.
A fan-assisted chamber is a combustion chamber with at least one fan or at least one rigid or flexible vane and means to operate it, to create any kind of gas transport, turbulence or change of pressure inside of said chamber, it's better, more reliable, cheaper and smaller. The Launcher is powered by cordless nailer fuel cell, such as described on U.S. Pat. No. 5,115,944 or similar. The fuel usually is a liquid hydrocarbon fuel, and the amount is about 0.64 oz for small canister, and about 1.28 oz for the large canister, which is safer because it's liquid and because of small amount.
The fuel cell is very small and safe;
The player can easily carry an extra fuel cell to replace during the game.
One large fuel cell measures about 6.5″L×1.3″D and can shoot 2.400 times; A large CO2 tank is ten times bigger and can shoot 500 times only.
The metering valve is located on the fuel cell, and it is replaced with the fuel cell, eliminating the risk of leak by defective or consumed valves and o-rings on the gun.
The Launcher is never pressurized, only thing is pressurized is the fuel cell.
The fuel cell can be removed and replaced without any leak;
There are no threads on the fuel cell which can be replaced in seconds during the game;
The launcher is smaller and lighter because it uses a fan-assisted chamber instead of a piston. The Launcher using a fan-assisted chamber doesn't need to have a large cooling fin, because the fan is also used to cool it down.
Using a fan-assisted chamber, It doesn't need to use a piston to mix the fuel and air within the chamber; and after the shot it doesn't need to move the piston through the whole chamber to remove, or scavenge, combustion by-products. It makes this launcher a lot lighter, faster, reliable, smaller and cheaper to manufacture.
The cordless nailer fuel cell is already available on the hardware stores, manufactured by companies such as Paslode, Hitachi, Max USA, Tyrex, Ramset, Duo-Fast, Porter Cable and others.
There are several other advantages but the fact that projectile launchers such as paintball marker will not have to use tanks of compressed gas anymore, represents a huge improvement on the paintball and similar games.
SUMMARYThe present invention relates to a projectile launcher designed to use a cordless nailer fuel cell with provided metering valve to supply combustible material to a fan-assisted combustion chamber.
I discover that the cordless nailer fuel cell such as described on U.S. Pat. No. 5,115,944 and similar provides an effective and safe way to feed the combustion launchers, it is safe, small, cheap, and can be found on hardware stores. The new launchers such paintball markers, rocket launchers, grenade launchers, and others can use this small canister called fuel cell instead of a large tank of propane or mapp gas described on prior art. Another advantage of using those fuel cells is that each one came with a disposable metering valve, which provide the same amount of the fuel every time and it is replaced with each new fuel cell. Because the fuel cell already have the metering valve on it, the launcher is never pressurized, and the operator can remove and replace the fuel cell on the launcher in seconds during the game without any leak, It just set on the launcher, without time consuming threads or decompression procedures.
The launchers can be lighter, safer and cheaper because it does not need to have a pressure regulator, injection system, metering valve or large threaded gas inlets built on it; it's all on the fuel cell. Most of designs on the prior art uses at least one piston to move back and forward mixing fuel and air, and after the combustion of the gas, the piston is moved again to exhaust the gases resultants, and to draw fresh air into the chamber. After innumerous tests I conclude that this kind of chamber may work well with propane or mapp gas, but it doesn't work properly with the fuel cells. Instead of to use piston or any part moving back or forward, my embodiments uses a fan-assisted chamber.
The method to propel the projectiles using the principals of my invention is: An operator loads a projectile on a launching area and pulls the trigger; the chamber is closed; an electronic controller starts at least on fan inside said chamber, and the fuel is injected from the fuel cell in the chamber; the turbulence generate by the fan mix fuel and air. The electronic controller sends an electrical pulse to generate a spark on a spark plug located inside of chamber, igniting the mixture; the expansion of gases propels the projectile from the launcher; the chamber is open and the electronic controller keep the fan working for a predetermined time to expel the gases resultants of the combustion, to cool the combustion chamber and another predetermined time to draw fresh air to the next combustion; finally the electronic controller turn off the fan.
The present invention will be described with an illustrative embodiment of a rocket and grenade launcher, designed to launch a foam rockets, and also designed to launch all kinds of projectiles such (paintballs, BBs, non-lethal, less-lethal, rubber balls, etc. . . . ) previously loaded on a specific shell (grenade) and loaded on the muzzle of the launcher. On games such as Paintball, airsoft or other that uses a projectile launchers, the name “grenade launcher” is used to describe an apparatus which the operator load a shell (grenade shell) with appropriated projectiles for every kind of game.
Prior art shells need to be charged with green gas before use, and because they need to have a chamber to store the compressed gas, they also need to have a release valve; they are very expensive, heavy, and made of metal to support the pressure. When the operator pulls the trigger a spring loaded mechanism hit the release valve on the grenade shell which propels all the projectiles previously loaded in it, using all the compress gas previously stored in it. But the shell is always on the launcher and never is launched.
Because prior art shells are heavy, expensive and needs to be filled with compress gas before use, they have a limited market. To solve all this problems I invent a new grenade shell which is showed on
The grenade shells I invent can vary on sizes, materials and can have one or more holes in the center area to each different size projectile and for each different model, for example, instead of to have one large hole in the center, it may have five or six 6 mms holes to load dozens of 6 mm bbs on each hole. The position of holes can be changed to create patterns of shots, such as lines, circles, two lines or any other pattern. We can for example make five horizontal 6 mm holes and load those holes with dozens of bbs each and when the operator shoots, the bbs will be launched making a horizontal line in front of the launcher.
In another embodiment such as a airsoft gun, a fan-assisted chamber which is a combustion chamber with at least one fan or at least one rigid or flexible vane and means to operate it, to create any kind of gas transport, turbulence or change of pressure inside of chamber, powered by a cordless nailer fuel cell and metering valve provided with, will be used to propel airsoft BBs.
In another embodiment such as a paintball marker, said fan-assisted chamber powered by a cordless nailer fuel cell and the metering valve provided with, will be used to propel paintballs.
In another illustrative embodiment the launcher may use said fan-assisted chamber with one or more electrical motors and one or more fans.
In another illustrative embodiment, said fan-assisted chamber powered by said cordless nailer fuel cell and the metering valve provided with, will be used to build an apparatus capable to propel any kind of projectiles.
In another illustrative embodiment, said fan-assisted chamber powered by said cordless nailer fuel cell and the metering valve provided with, will be used to manufacture a grenade launcher with one barrel, means to load many grenade shells on a revolving mechanism, which at every shot said mechanism align the next shell with the barrel.
In another illustrative embodiment, said fan-assisted chamber powered by said cordless nailer fuel cell and the metering valve provided with, will be used to manufacture a rocket launcher with a longer barrel than the one show on the main embodiment to provide more acceleration and speed up the projectile; we may provide means to operate the metering valve many times to deliver the right amount of fuel that the embodiment needs.
In another illustrative embodiment the fan-assisted chamber may use one or more fans operate by any mechanism capable to do it, such as electrical, mechanical, hydraulic, and pneumatic or electro mechanic.
In another illustrative embodiment, the fan inside of said fan-assisted combustion chamber can be replaced for one or more fans, and can be used any type of fan such as axial fan, centrifugal fan, cross flow fan, impellers, propellers, or any revolving vane or vanes used to produce turbulence, ventilation, exhaust, cooling or vacuum.
While the subject of the invention offers several advantages in the contest of all rocket and grenade launcher commercially available, the principles of the invention can be adapted to any kind of launcher such as Paintball markers, Paintball cannons, Airsoft guns, potato guns or any other.
The present disclosure will be described hereafter with reference to the attached drawings which are given as a non-limiting example only, in which:
The tall red fuel cell will dispense the full amount of fuel (1.32 oz) in 1.200 shots, the tall yellow fuel cell will dispense the full amount of fuel (1.32 oz) in 2.400 shots, and the short yellow fuel cell will dispense the full amount of fuel (0.64 oz) in 1.200 shots. Available commercially they have red, yellow, gray, orange metering valves and couple sizes of cans. In the embodiment of a
To easy understand the illustrative and non-limiting example of a rocket and grenade launcher show on
To provide more safety on this embodiment of
In this embodiment I use on the main valve body 130 an electrical motor 122 powered by batteries 128. This electrical motor is controlled by an Electronic controller 127. The valve switch 150 installed on main valve body 130 informs the controller when the main valve is open or closed, and it drives a fan 120 which in this embodiment is used to generate some turbulence when mixing air and fuel, and after the combustion occur, to expels the by-products, cool the chamber down and draw fresh air from the back of the launcher through the main valve 130. As shown on
The method to launch a projectile on this embodiment follows this sequence. Load a grenade shell 137 or a foam rocket 142 to close the chamber area 163; start pulling the trigger 110 so the main valve actuator 143 on the main valve body 130 is released closing the main valve; sealing the combustion chamber 163, and activate the main valve switch 150 which inform the electronic controller 127 to start the fan 120 to generate turbulence in the chamber area 163; waiting for the fuel from the fuel cell 114. The fuel cell injection lever 116 is linked to the trigger 110 and when the operator pulls it to a middle course position, it pushes the metering valve 115 down through the fuel cell release lever 103 and a metered amount of fuel is injected on the back of the fan 120 inside of chamber area 163.
The combustible is mixed with fresh air on the chamber area 163 by the turbulence generated by said fan 120 and when the trigger 110 is pulled to the end of its course as shown on
In another illustrative embodiment, the fuel cell housing 102 will be located on the back side of the launcher sometimes inside of a buttstock on
In another illustrative embodiment show on
In another embodiment, it may has the fuel cell housing 102 located on the lower portion of the launcher in front of the handle 111 aligned or not aligned with. The illustration of
Reference numerals used throughout the detailed description and the drawings correspond to the following elements:
The Figures are just illustrative and non-limiting examples of some embodiments that a Cordless nailer fuel cell can be used to provide combustible material to a fan-assisted combustion chamber allowing building many different projectile launchers.
Although the present disclosure has been described with reference to particular means, materials and embodiments, from the foregoing description, one skilled in the art can easily ascertain the essential characteristics of the invention and various changes and modifications may be made to adapt the various uses and characteristics without departing from the spirit and scope of the invention.
Claims
1. An apparatus for launching a projectile using a cordless nailer fuel cell and the metering valve provided with, comprising: A main body including a combustion area, a launching area, a fuel cell housing, a fan-assisted combustion chamber, main valve means controlling the air flow into said chamber and the exhausting of gases of combustion from said combustion chamber, means to provide fuel to said fan-assisted combustion chamber igniting means to ignite the fuel to launching a projectile, trigger control means, and a fuel cell release lever.
2. The apparatus of claim 1, in which the fuel cell housing is located close to said combustion chamber.
3. The apparatus of claim 1, in which said fan-assisted combustion chamber includes at least one fan or at least one rigid or flexible vane and means to operate same, to create of gas transport, turbulence or change of pressure inside of said chamber.
4. The apparatus of claim 1, in which the main valve means includes a main valve body with inlet ports and a main valve seal that closes off said combustion chamber during combustion and open said ports to permit scavenging of said combustion chamber.
5. The apparatus of claim 1 in which the main valve means includes at least one switch to inform its status.
6. The apparatus of claim 1, in which the means for providing fuel into said combustion chamber includes the cordless nailer fuel cell and said metering valve to introduce a predetermined quantity of fuel into said combustion chamber.
7. The apparatus of claim 1, in which the means to providing fuel into said combustion chamber includes said fuel cell installed in said housing, said metering valve connected to said fuel cell, and said fuel cell release lever surrounding at least part of fuel cell and constructed and arranged to move same, said release lever defining a depending portion adapted to be contacted by mechanic means to move said fuel cell and operate said valve to introduce a metered amount of fuel into the combustion chamber.
8. The apparatus of claim 1, in which the trigger control means operates said main valve to control air flow inside of said combustion chamber.
9. The apparatus of claim 1, in which said trigger control mean includes at least one electronic switch to control a high voltage coil to provide a high voltage to said spark plug to ignite the fuel in said combustion chamber.
10. An apparatus for launching foam rockets and projectiles previously loaded in muzzle loading grenade shells using a cordless nailer fuel cell and the metering valve provided with, comprising: A main body including a combustion area, a launching area, a fuel cell housing, main valve means controlling the flow of air into said chamber and the exhausting of the gases of combustion from said combustion chamber, a fan-assisted combustion chamber formed within said main body having said main valve as one wall, and said grenade shell or said rocket as another wall, means to provide fuel to said combustion chamber and ignite same for launching the projectile, trigger control means, a fuel cell release lever, trigger with fuel cell injector lever, and a connection means for grenade shells.
11. The apparatus of claim 10, in which the fuel cell housing is attached to said main body, close to said combustion chamber.
12. The apparatus of claim 10, in which said fan-assisted combustion chamber includes at least one fan or at least one rigid or flexible vane and controls therefor to operate same, to create of gas transport, turbulence or change of pressure inside of said chamber.
13. The apparatus of claim 10, in which the main valve means includes a main valve body with inlet ports and a main valve seal that closes off said combustion chamber during combustion and open said ports to permit scavenging of said combustion chamber.
14. The apparatus of claim 10, in which the main valve means includes at least one switch to inform its status.
15. The apparatus of claim 10, in which the means for providing fuel into said combustion chamber includes the cordless nailer fuel cell and said metering valve to introduce a predetermined quantity of fuel into said combustion chamber.
16. The apparatus of claim 10, in which the means to providing fuel into said combustion chamber includes said fuel cell installed in said housing, said metering valve connected to said fuel cell, and said fuel cell release lever surrounding at least part of fuel cell constructed and arranged to move same, said release lever defining a depending portion adapted to be contacted by the fuel injector lever to move said fuel cell and operate said valve to introduce a metered amount of fuel into the combustion chamber.
17. The apparatus of claim 10, in which the trigger control means operates said main valve to control air flow inside of said combustion chamber.
18. The apparatus of claim 10, in which said trigger control mean includes at least one electronic switch to control a high voltage coil to provide a high voltage to said spark plug to ignite the fuel in said combustion chamber.
19. The apparatus of claim 10, in which The connecting means to connect and lock said grenade shell on muzzle of said main body and a security means to eject the grenade shell when it is not properly locked into said main body.
20. A method for launching a projectile from a projectile launcher using a cordless nailer fuel cell and the metering valve supplied with, to supply combustible material inside of a fan-assisted combustion chamber, the method comprising the steps of:
- (a) Loading a projectile on the launching area;
- (b) Closing off and sealing the chamber;
- (c) Starting at least one fan inside of the chamber to cause some turbulence;
- (d) Operating the fuel cell metering valve to inject the metered amount of fuel inside of said combustion chamber which has to have the appropriate volume to work with the amount of fuel that the fuel cell in use provides;
- (e) Waiting a predetermined time while the combustible and air are mixed by the fan means;
- (f) Generating a spark on a spark plug inside of the chamber, which ignites the mixture and propels the projectile out of the launcher;
- (g) Opening the chamber;
- (h) Keeping the fan working for predetermined time;
- (i) Waiting until the gases resultants of combustion are expelled;
- (j) Waiting until the chamber and launching area cool down;
- (k) Drawing fresh air within the chamber;
- (l) Turning the fan off.
Type: Application
Filed: Jun 3, 2010
Publication Date: Dec 16, 2010
Inventor: Everson Fortes Silva (Dracut, MA)
Application Number: 12/793,501