METHOD OF USING PRESSURE SIGNATURES TO PREDICT INJECTION WELL ANOMALIES
A method of designing a response to a fracture behavior of a formation during re-injection of cuttings into a formation, the method including obtaining a pressure signature for a time period, interpreting the pressure signature for the time period to determine a fracture behavior of the formation, determining a solution based on the fracture behavior of the formation, and implementing the solution is disclosed. A method of assessing a subsurface risk of a cuttings re-injection operation, the method including obtaining a pressure signature for a time period, interpreting the pressure signature to determine a fracture behavior of the formation, characterizing a risk associated with the determined fracture behavior of the formation, and implementing a solution based on the characterized risk is also disclosed.
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1. Field of the Invention
Embodiments disclosed herein generally relate to methods of determining the fracture behavior of a disposal formation during a CRI operation.
2. Background Art
In the drilling of wells, a drill bit is used to dig many thousands of feet into the earth's crust. Oil rigs typically employ a derrick that extends above the well drilling platform. The derrick supports joint after joint of drill pipe connected end-to-end during the drilling operation. As the drill bit is pushed further into the earth, additional pipe joints are added to the ever lengthening “string” or “drill string”. Therefore, the drill string includes a plurality of joints of pipe.
Fluid “drilling mud” is pumped from the well drilling platform, through the drill string, and to a drill bit supported at the lower or distal end of the drill string. The drilling mud lubricates the drill bit and carries away well cuttings generated by the drill bit as it digs deeper. The cuttings are carried in a return flow stream of drilling mud through the well annulus and back to the well drilling platform at the earth's surface. When the drilling mud reaches the platform, it is contaminated with small pieces of shale and rock that are known in the industry as well cuttings or drill cuttings. Once the drill cuttings, drilling mud, and other waste reach the platform, a “shale shaker” is typically used to remove the drilling mud from the drill cuttings so that the drilling mud may be reused. The remaining drill cuttings, waste, and residual drilling mud are then transferred to a holding trough for disposal. In some situations, for example with specific types of drilling mud, the drilling mud may not be reused and it must be disposed. Typically, the non-recycled drilling mud is disposed of separate from the drill cuttings and other waste by transporting the drilling mud via a vessel to a disposal site.
The disposal of the drill cuttings and drilling mud is a complex environmental problem. Drill cuttings contain not only the residual drilling mud product that would contaminate the surrounding environment, but may also contain oil and other waste that is particularly hazardous to the environment, especially when drilling in a marine environment.
One method of disposing of oily-contaminated cuttings is to re-inject the cuttings into the formation using a cuttings re-injection (CRI) operation. The basic steps in the process include the identification of an appropriate stratum or formation for the injection; preparing an appropriate injection well; formulation of the slurry, which includes considering such factors as weight, solids content, pH, gels, etc.; performing the injection operations, which includes determining and monitoring pump rates such as volume per unit time and pressure; and capping the well.
Accordingly, there exists a need for methods of determining the fracture behavior of a disposal formation during a CRI operation.
SUMMARY OF INVENTIONIn one aspect, embodiments disclosed herein relate to a method of designing a response to a fracture behavior of a formation during re-injection of cuttings into a formation, the method including obtaining a pressure signature for a time period, interpreting the pressure signature for the time period to determine a fracture behavior of the formation, determining a solution based on the fracture behavior of the formation, and implementing the solution.
In another aspect, embodiments disclosed herein relate to a method of assessing a subsurface risk of a cuttings re-injection operation, the method including obtaining a pressure signature for a time period, interpreting the pressure signature to determine a fracture behavior of the formation, characterizing a risk associated with the determined fracture behavior of the formation, and implementing a solution based on the characterized risk.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
In one aspect, embodiments disclosed herein relate to interpreting pressure behavior of CRI operations. In another aspect, embodiments disclosed herein relate to assessing potential risk and impact on a subsurface drilling system and surrounding formation.
Batch processing of slurry (i.e., injecting conditioned slurry into the disposal formation and then waiting for a period of time after the injection) allows fractures to mechanically close and, to a certain extent, dissipates the build-up of pressure in the disposal formation. However, the pressure in the disposal formation typically increases due to the presence of the injected solids (i.e., the solids present in the drill cuttings slurry).
The slurry to be injected should be maintained within calculated parameters to reduce the chances of fracture plugging. To monitor the slurry, rheological parameters are often checked on a periodic basis to ensure that the slurry exhibits predetermined characteristics. For example, some systems incorporate a continual measurement of slurry viscosity and density prior to injection.
Release of hazardous waste into the environment must be avoided and waste containment must be assured to satisfy stringent governmental regulations. Important containment factors considered during the course of the operations include the following: the location of the injected waste and the mechanisms for storage; the capacity of an injection wellbore or annulus; whether injection should continue in the current zone or in a different zone; whether another disposal wellbore should be drilled; the required operating parameters necessary for proper waste containment; and the operational slurry design parameters necessary for solids suspension during slurry transport.
Modeling of CRI operations and prediction of disposed waste extent are beneficial to address these containment factors and to ensure the safe and lawful containment of the disposed waste. Modeling and prediction of fracturing is also beneficial to study CRI operation impact on future drilling, such as the required well spacing, formation pressure increase, etc. A thorough understanding of storage mechanisms in CRI operations is key for predicting the possible extent of the injected conditioned slurry and for predicting the disposal capacity of an injection well. As used herein, storage mechanisms may refer to modes or methods in which slurry is stored in a formation, including, for example, methods of injection into a formation, methods of injection into a fracture, fracture growth, and changes in fracture geometry.
Once the required shut-in time for fracture closure is computed from the fracturing simulation, a subsequent batch injection may cause reopening of an existing fracture and may create a secondary branched fracture away from the near-wellbore area. This situation may be determined from local stress, pore pressure changes from previous injections, and formation characteristics. The location and orientation of the branched fracture may also depend on stress anisotropy. For example, if a strong stress anisotropy is present, then the fractures are closely spaced, however if no stress anisotropy exits, the fractures are widespread. How these fractures are spaced and the changes in shape and extent during the injection history may be an important factor in determining the disposal capacity of a disposal well.
Modeling and simulating CRI operations and fracturing of the formation typically do not provide instantaneous or real-time results during the CRI operations. Further, models and simulations of the CRI operation do not reveal causes for the fracture behavior of the formation. Embodiments disclosed herein, however, provide a method of observing, identifying, and interpreting common pressure signatures observed during CRI operations. Further, embodiments disclosed herein may provide a method for designing a response to a fracture behavior of a formation during CRI operations.
To increase safety during CRI operations, the pressure response during injection and post shut-in pressure decline periods may be continuously monitored. Readily implemented injection pressure monitoring coupled with in-depth pressure analysis may assist in diagnosing the fracture behavior during the pumping and shut-in periods, and in estimating key fracture and formation parameters. In addition, continuous fracture diagnostics may assist in tracking long-term progression of mechanical parameters, for example, fracture length, width, and direction, and assessing an overall impact posed by injected waste on the disposal and surrounding formations.
A primary objective of CRI is attaining an environmentally safe and trouble-free subsurface disposal of the drilling waste by means of intermitted batch injections. Accordingly, the importance of pressure analysis as an effective tool for subsurface risks identification and characterization is essential. In-depth interpretation of varied pressure signatures repeatedly observed during cycle injections may be used to reveal and understand the nature of the subsurface risks, characterize possible causes, and comprehensively assess future impact on the subsurface system. Proper and timely pressure signature interpretation may help in securing seamless CRI operation, extend the life of the injection well, and maximize well disposal capacity. Conversely, a lack of subsurface waste injection experience combined with neglect of distinct pressure signatures may potentially lead to unexpected loss of injectivity, which may increase the cost of well re-completion or result in extra injection well drilling.
Methods of interpreting pressure signatures are presented below. Interpretations of the five most common pressure signatures frequently observed and identified during injection from globally varied CRI projects are presented below. The use of pressure signature interpretation may provide a better understanding of non-ideal pressure behavior observed in CRI operations, may assess potential risk and impact on the subsurface system, and may provide a solution or action based on the determined fracture behavior of the formation.
Method of Interpreting Pressure Signatures
Pressure signatures from CRI operations may be interpreted to better understand and address non-ideal pressure behavior observed in CRI operations. Additionally, the operator may be able to assess potential risk and impact on the subsurface system caused by the CRI operations. In one embodiment, pressure signatures may include a graphical representation of a plurality of pressure measurements taken over a period of time. Such graphical representations of pressure signatures are shown in
Referring to
The pressure signatures obtained may then be interpreted for each time period to determine a fracture behavior of the formation, shown at 122. In one embodiment, the pressure signatures may be compared to pressure signatures identified as representing a subsurface condition or fracture behavior of the formation, as described below. For example, a pressure signature obtained immediately after shut-in may include a substantially straight line on a pressure decline. Upon comparing the obtained pressure signature to an identified pressure signature, the operator may determine that the wellbore storage pressure decline indicates that fluid communication between the wellbore and fracture has been restricted (discussed in more detail below with respect to
Based on the fracture behavior or subsurface behavior interpreted from the pressure signature 122, a solution may be determined 124 and subsequently implemented 126. For example, if the operator determines that a restriction between the wellbore and the formation has occurred, seawater may be injected downhole to prevent solid settling and/or to relieve stress in the formation, thereby reducing or removing the restriction.
In one embodiment, the subsurface risk associated with the fracture behavior may be characterized in a range of low to high risk or on a number scale representing a low to high range of risk. For example, in one embodiment, a pressure signature may be interpreted and a fracture behavior of the formation determined. The operator may then classify or characterize the risk of such fracture behavior. For example, if the operator determines that a fracture includes a horizontal component, the operator may assess the risk of the horizontal component of the fracture intersecting a trajectory of a planned well. In this example, the operator may characterize the fracture behavior as a high risk, because it may frustrate drilling of a planned well. In other embodiments, the pressure signature may be interpreted as representing a normal pressure decline. As such, the operator may characterize the fracture behavior as a low risk. Thus, the solution determined based on the fracture behavior of the formation may include taking no action or continuing the CRI operation. In other embodiments, the subsurface risk associated with the fracture behavior may include determining, for example, the well disposal capacity associated with the fracture behavior, expected pressure changes due to the fracture behavior, and expected geometry changes of the fracture.
Normal Pressure Decline
Normal pressure (or conventional pressure decline) is frequently observed during post shut-in periods.
Fracture behavior during the fracture closure period is governed by fluid-loss characteristics (i.e., fluid volume lost from the fracture to the formation) and the material balance relation. The pressure decline during fracture closure period reflects both fracture length and height change. The fracture penetration initially increases before eventually receding back toward the wellbore. Initial fracture extension generally occurs because of redistribution of stored slurry volume from a large width of the fracture near the wellbore to a fracture tip region. Simultaneously, the height recedes from any higher stress barriers because of pressure reduction in the fracture (i.e., net pressure). By looking at the shape of the pressure decline of the pressure signature, a fracture height growth into higher stress barriers (e.g., containment zone) may be identified. For example, a concave downward pressure decline signature indicates the fracture height growth does not reach a higher stress fracture containment zone. In contrast, a concave upward pressure decline signature indicates significant fracture height growth into the higher stress barrier zones.
In accordance with embodiments of the present disclosure, a subsurface event may be determined from such pressure decline signatures. For example, a concave upward pressure decline signature may signify a fluid redistribution in a fracture from higher stress zones (due to height recession) into a main fracture body. A redistribution of fluid in a fracture from a higher stress zone into a main fracture body typically occurs when the net pressure becomes equal to approximately 0.4 times a stress difference between injection and a higher stress barrier zone. Fluid efficiency and a fluid leak-off coefficient may be estimated from the pressure decline signature by utilizing a specialized O-function of time, commonly referred as the O-plot. (See, for example, U.S. Pat. No. 6,076,046, issued to Vasudevan, incorporated by reference herein.) However, the G-slope application has the same uncertainties as those observed with the interpretation of conventional well test data.
The pressure decline during a transient formation period, or the pressure following fracture closure, relates to an injection formation response. The pressure response during this transient formation period becomes less dependent on the mechanical response of an open fracture and more dependent on the transient pressure response within the injection formation. The character of the transient formation period pressure decline is determined primarily, if not entirely, by the response of the injection formation disturbed by the fluid leak-off process (migration of the fluid into the fracture face). During this transient formation period, the reservoir may initially exhibit formation linear flow followed by transitional behavior and finally long-term pseudo-radial flow. The pressure decline during the transient formation period provides information that is traditionally determined by a standard well test (i.e., transmissibility and formation pressure), and it completes a chain of fracture pressure analyses that provides a complete set of data required for developing a unique characterization of an effect from the fracturing process.
A normal pressure signature for a CRI operation typically does not represent any potential risks for the subsurface system and may be considered as a safe pressure signature. A normal pressure signature may be used to evaluate the fracture behavior during closure and to estimate main fracture and formation parameters. Thus, in accordance with embodiments of the present disclosure, a pressure signature during a CRI operation that, similar to
Wellbore Storage Pressure Decline
In most cases, a wellbore storage pressure signature revealed immediately after shut-in, represents a warning signal of an artificially induced restriction in the injection point. Due to potential sealing of the injection interval, the wellbore storage pressure behavior observed immediately after shut-in represents a higher risk for potential well plugging. The risks for potential well plugging worsens when particle settling is experienced during an injection suspension period. Considering that well plugging causes most failures in CRI projects, any wellbore storage pressure behavior, as well as a root cause for the partial sealing of the injection interval, observed immediately after shut-in must be closely monitored, evaluated, and thoroughly investigated.
Referring still to
Thus, in accordance with embodiments of the present disclosure, a pressure signature during a CRI operation that, similar to
Fracture Storage Pressure Decline
Referring now to
During the fracture storage period, the pressure behavior is dominated by the fluid storage in the fracture, assuming that the wellbore storage has a minor effect on overall storage response. The fracture storage pressure mainly occurs due to fluid compression or expansion in confined fracture volume, where the fracture may effectively transmit the pressure and has higher permeability in comparison to the injected formation. The fracture storage pressure is usually observed after the fracture mechanically closes on the cutting solids, thereby allowing fluid and pressure to redistribute inside the fracture. Factors affecting fracture storage duration may include permeability and pressure contrast between the fracture and injected formation, and severity of the damage originated at the fracture face.
In accordance with embodiments of the present disclosure, a pressure signature during a CRI operation that, similar to
Decline Pressure Rebound
Referring now to
The amplitude of the pressure increase during a re-bound period is proportional to the increase of fluid temperature in the wellbore. Although the pressure increases during the re-bound period, the fracture may not be re-initiated, because of the thermo-elastic impact on the formation. In other words, the temperature variation in the wellbore changes the state of stress, especially in a near-wellbore area. Typically, formation heat-up during a suspended period induces an additional stress component in the horizontal plane, while formation heat-up in the near-wellbore area increases the normal stress. Thus, wellbore fluid heat-up may lead to a higher breakdown pressure required to overcome additional thermal stress in the near wellbore area to initiate the fracture.
The risk associated with excessive wellbore fluid heat-up is primarily related to higher injection pressure on surface and inability to inject within pre-defined surface pressure limits. Thus, in one embodiment, the near-wellbore thermo-elastic stress component may be reduced by maintaining regular seawater injections during extended suspension periods, which effectively cools the static wellbore fluid. As a result, less pressure is required to initiate the fracture after a suspended period and the surface injection pressure may be maintained below maximum limits.
Injection Above Overburden
Referring now to
The pressure response during such a period where the injection pressure is slightly larger than the overburden stress provides a diagnostic basis for determining whether the fracture plane is entirely vertical or includes a horizontal component as well. The horizontal component (propagation in a horizontal direction) occurs when the fracture pressure is substantially constant and approximately equal to or above the overburden stress of the formation, as shown in
The horizontal fracture component increases the area available for fluid loss, decreases fluid efficiency, and limits the fracture width. Excessive fluid loss in the horizontal component and limited fracture width may lead to premature screen-out or fracture plugging during injection. Horizontal fractures may provide extended coverage area with larger disposal capacity. However, due to the risk associated with a horizontal fracture intersecting trajectories of planned offset drilling wells, such horizontal fractures may need to be thoroughly evaluated. The magnitude of the overburden stress may be estimated from density logs and compared with the magnitude of the injection pressure as part of the pressure analysis.
In accordance with embodiments of the present disclosure, a pressure signature during a CRI operation that, similar to
Advantageously, embodiments disclosed herein provide a method of determining a fracture behavior of a formation during a CRI operation. Further, embodiments disclosed herein may provide a method of optimizing well disposal capacity by allowing an operator to determine fracture behavior or formation and subsurface events during CRI operations. In yet other embodiments disclosed herein, a method for determining a solution and implementing a solution based on a fracture behavior determined by interpreting a pressure signature is provided.
Advantageously, embodiments disclosed herein may provide operators a method of addressing non-ideal pressure behavior during CRI operations and a method of assessing potential risks and impacts of the CRI operation on subsurface systems and formation.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims
1. A method of designing a response to a fracture behavior of a formation during re-injection of cuttings into a formation, the method comprising:
- obtaining a pressure signature for a time period;
- interpreting the pressure signature for the time period to determine a fracture behavior of the formation;
- determining a solution based on the fracture behavior of the formation; and
- implementing the solution.
2. The method of claim 1, wherein interpreting the pressure signature comprises determining the pressure signature to be one of the group consisting of normal pressure decline, wellbore storage pressure decline, fracture storage pressure decline, decline pressure rebound, and injection above overburden.
3. The method of claim 1, further comprising obtaining a second pressure signature from a time period after implementing the solution and determining if the solution affected the fracture behavior.
4. The method of claim 1, further comprising characterizing a subsurface risk of the fracture behavior.
5. The method of claim 1, wherein the determining the solution comprises determining a cause of the fracture behavior.
6. The method of claim 1, further comprising generating a visual representation of the pressure signature.
7. The method of claim 1, wherein the interpreting the pressure signature comprises comparing the pressure signature to a known pressure signature.
8. The method of claim 1, wherein the time period comprises a fracture closure period.
9. The method of claim 1, wherein the time period comprises a post shut-in interval.
10. The method of claim 1, wherein the solution comprises injecting sea water downhole.
11. The method of claim 1, wherein the solution comprises continuing the cuttings re-injection operation.
12. A method of assessing a subsurface risk of a cuttings re-injection operation, the method comprising:
- obtaining a pressure signature for a time period;
- interpreting the pressure signature to determine a fracture behavior of the formation;
- characterizing a risk associated with the determined fracture behavior of the formation; and
- implementing a solution based on the characterized risk.
13. The method of claim 12, wherein the interpreting the pressure signature comprises comparing the pressure signature to a known pressure signature.
14. The method of claim 13, wherein the known pressure signature comprises at least one of a group consisting of normal pressure decline, wellbore storage pressure decline, fracture storage pressure decline, decline pressure rebound, and injection above overburden.
15. The method of claim 12, wherein the characterizing a risk associated with the determined fracture behavior of the formation comprises determining the possibility of the determined fracture behavior affecting a planned well.
16. The method of claim 12, wherein the characterizing a risk associated with the determined fracture behavior of the formation comprises determining the well disposal capacity based on the fracture behavior.
17. The method of claim 12, wherein the solution comprises injecting sea water downhole.
18. The method of claim 12, wherein the solution comprises continuing the cuttings re-injection operation.
Type: Application
Filed: Sep 3, 2008
Publication Date: Dec 16, 2010
Applicant: (Houston, TX)
Inventors: Talgat A. Shokanov (Almaty), Kenneth G. Nolte (Tulsa, OK), Francisco Fragachan (Barcelona), Adriana P. Ovalle (Cypress, TX)
Application Number: 12/677,719
International Classification: E21B 49/00 (20060101);