DISPENSING MECHANISM FOR FLEXIBLE SHEETS
A dispenser includes a plurality of walls that define a cavity configured to receive a plurality of flexible sheets, where at least one of the plurality of walls defines a dispensing opening. A dispensing mechanism is disposed at the dispensing opening, the dispensing mechanism having a first hinged flap and a juxtaposed second hinged flap, the first hinged flap having a first hinge with first and second opposing faces, and the second hinged flap having a second hinge with first and second opposing faces. At least one of the first hinge and the second hinge having at least one protrusion that extends from a respective first opposing face to make contact with a respective second opposing face when a flexible sheet is dispensed from the cavity, the at least one protrusion limiting pivotal movement of the respective hinge in one direction.
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This application is a continuation-in-part application of U.S. application Ser. No. 12/502,599 filed Jul. 14, 2009, which is hereby incorporated by reference in its entirety.
BACKGROUND OF THE INVENTIONThe subject matter disclosed herein relates to flexible sheet dispensers and, more particularly, to a dispensing mechanism for flexible sheets.
Flexible sheet containers are well known and are used to store and dispense a wide range of products such as baby wipes, cleaning cloths, and the like. The flexible sheet containers come in a variety of shapes and sizes and provide a convenient means to have flexible sheets, such as wipes, readily available. Certain flexible sheet containers include a large opening that enables a user to simply peel off a flexible sheet as needed. In other cases, the flexible sheet container includes an opening having a mechanism for retaining the flexible sheets. That is, as sheets are drawn through the opening, the mechanism provides some resistance. The mechanism grips a subsequent sheet as a sheet is being withdrawn. In this manner, the subsequent sheet is readily available.
The mechanism for retaining the flexible sheets must serve a dual purpose, first, providing access to the flexible sheet container to enable retrieval of an initial sheet or perhaps a stuck sheet, while also providing resistance on the sheets being withdrawn from the flexible sheet container. At present, these mechanisms take on a variety of forms. One form includes a slit created in a top portion of the flexible sheet container. The slit is usually formed in somewhat flexible material and is sized to enable one or more fingers to access the flexible sheet container. Side portions of the slit come together to grip the flexible sheets. In some cases each side portion includes a cut-out section that forms an opening that is configured to receive the flexible sheet. In other forms, the mechanism includes first and second winged portions that are pivotally mounted on the flexible sheet container through a living hinge. The winged portions are configured to deflect inward to provide access to the containers. When a flexible sheet is withdrawn, the wing member pivots together to provide resistance. In this manner, the wing member grips subsequent sheets. Often times, each wing member includes a cut-out portion that defines an opening for receiving the flexible sheets.
BRIEF DESCRIPTION OF THE INVENTIONAccording to an embodiment of the invention, a dispenser includes a plurality of walls that define a cavity configured to receive a plurality of flexible sheets, where at least one of the plurality of walls defines a dispensing opening. A dispensing mechanism is disposed at the dispensing opening, the dispensing mechanism having a first hinged flap and a juxtaposed second hinged flap, the first hinged flap having a first hinge with first and second opposing faces, and the second hinged flap having a second hinge with first and second opposing faces. At least one of the first hinge and the second hinge having at least one protrusion that extends from a respective first opposing face to make contact with a respective second opposing face when a flexible sheet is dispensed from the cavity, the at least one protrusion limiting pivotal movement of the respective hinge in one direction.
According to an embodiment of the invention, a dispenser includes a plurality of walls that define a cavity configured to receive a plurality of flexible sheets, where at least one of the plurality of walls defines a dispensing opening. A dispensing mechanism is disposed at the dispensing opening, the dispensing mechanism having a first hinged flap and a juxtaposed second hinged flap, the first hinged flap having a first hinge with first and second opposing faces, the second hinged flap having a second hinge with first and second opposing faces. At least one of the first hinge and the second hinge having at least one protrusion that extends from a respective first opposing face toward a respective second opposing face when a flexible sheet is dispensed from the cavity, the at least one protrusion limiting pivotal movement of the respective hinge in one direction. The respective second opposing face having at least one mating recess, the at least one protrusion and the at least one mating recess each being cooperatively disposed with respect to each other so as to disengageably lock with each other when a flexible sheet is dispensed from the cavity.
These and other advantages and features will become more apparent from the following description taken in conjunction with the drawings.
The subject matter, which is regarded as the invention, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
The detailed description explains embodiments of the invention, together with advantages and features, by way of example with reference to the drawings.
DETAILED DESCRIPTION OF THE INVENTIONWith initial reference to
In accordance with the exemplary embodiment, first flap 33 includes a first end portion 44 that is secured to frame element 24 through a living hinge 45 formed from a flexible or elastic material such as, a thermoplastic in the form of polypropylene. First end portion 44 extends to a second end portion 47 that is provided with a plurality of tooth elements 49-51. Tooth elements 49-51 extend laterally outward from and are substantially coplanar with first flap 33. Each tooth element 49-51 includes a corresponding tip portion 55-57, which, as will be discussed more fully below, establishes a respective pinch point 60-62. In any event, tooth element 49 is spaced from tooth element 50 so as to define a first notch portion 64 while tooth element 51 is spaced from tooth element 50 so as to define a second notch portion 65. First flap 33 is also shown to include a stop member 70. Stop member 70 limits outward rotational movement of flap 33 in a manner that will be discussed more fully below. Towards that end, stop member 70 includes a stop element 72 that is mounted to first flap 33 and a stop portion 73 that is fixedly mounted relative to frame element 24.
In further accordance with the exemplary embodiment, second flap 37 includes a first end section 78 that is pivotally mounted to frame element 24 through a living hinge 79 formed from a flexible or elastic material such as, thermoplastic in the form of polypropylene. First end section 78 extends to a second end section 81 that is provided with a plurality of tooth members 83 and 84. In a manner similar to that described above, tooth members 83 and 84 extend laterally outward from a substantially coplanar with second flap 37. In a manner also similar to that described above, each tooth member 83, 84 includes a corresponding tip portion 87 and 88 which, as will be described more fully below, define respective pinch points 91 and 92. As best shown in
While first and second flaps 33, 37 are disclosed herein having respective living hinges 45, 79 that provide pivotal attachment of the flaps 33, 37 relative to frame element 24, it will be appreciated that the scope of the invention is not so limited, and that flexible joints absent detailed structure defining a living hinge may be used in place of the living hinges thereby resulting in the first and second flaps 33, 37 being flexibly coupled to the frame element 24 while still providing the utility herein described.
In accordance with the exemplary embodiment, first and second flaps 33 and 37 are selectively shiftable between a first position such as shown in
As best shown in
By minimizing contact between dispensing mechanism 20 and flexible sheet, for example 124, liquid entrained within the flexible sheet remains substantially in place. More specifically, liquid, such as antibacterial fluid, disinfectant, or other solutions are not pressed or squeegeed from flexible sheet 124 upon withdrawal from flexible sheet container 2. Gaps 102-109 as well as additional open areas (not separately labeled) within dispensing opening 10 ensure that a substantial portion of the liquid remains in entrained within flexible sheet 124.
Reference is now made to
In
Lid 206 includes a dispensing mechanism 220 disposed at a dispensing opening 210, where the dispensing mechanism 220 includes a first hinged flap 233 and a juxtaposed second hinged flap 237. Similar to the dispensing mechanism 20 depicted in
Alternative embodiments of stop members 270, 298 having alternative features will now be described with reference to
In each of the alternative embodiments of
In the alternative embodiment of lid 206′ depicted by
In the alternative embodiment of lid 206″ depicted by
In the alternative embodiment of lid 206′″ depicted by
In view of the foregoing descriptions relating to
In view of the descriptions associated with
Pinch points associated with tooth element 250 and notch section 295, tooth member 283 and notch portion 264, as well as other teeth and notches illustrated in
In view of the foregoing, it should be appreciated that some of the embodiments of the invention may include one or more of the following advantages: a dispenser equipped with a dispensing mechanism having an engagement member that serves to prevent excessive outward flexing of first and second hinged flaps during a dispensing operation, thereby facilitating passage of a flexible sheet being dispensed through the dispensing opening, and separation of the flexible sheet being dispensed from a subsequent flexible sheet remaining substantially within the dispenser cavity; and, a dispenser equipped with a dispensing mechanism having an engagement member that limits pivotal movement of a hinged flap of the dispensing mechanism in the dispensing direction, thereby reducing stress reversals at the dispensing mechanism to prolong the life of a living hinge providing the flexing action during use of the dispenser.
While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the invention. Additionally, while various embodiments of the invention have been described, it is to be understood that aspects of the invention may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description, but is only limited by the scope of the appended claims.
Claims
1. A dispenser, comprising:
- a plurality of walls that define a cavity configured to receive a plurality of flexible sheets, at least one of the plurality of walls defining a dispensing opening; and
- a dispensing mechanism disposed at the dispensing opening, the dispensing mechanism comprising a first hinged flap and a juxtaposed second hinged flap, the first hinged flap comprising a first hinge having first and second opposing faces, the second hinged flap comprising a second hinge having first and second opposing faces, at least one of the first hinge and the second hinge comprising at least one protrusion that extends from a respective first opposing face to make contact with a respective second opposing face when a flexible sheet is dispensed from the cavity, the at least one protrusion limiting pivotal movement of the respective hinge in one direction.
2. The dispenser of claim 1, wherein:
- each of the first hinge and the second hinge comprises a respective at least one protrusion that extends from a respective first opposing face to make contact with a respective second opposing face when a flexible sheet is dispensed from the cavity.
3. The dispenser of claim 1, wherein the at least one protrusion comprises a first at least one protrusion, and wherein at least one of the first hinge and the second hinge comprises:
- a second at least one protrusion that extends from a respective second opposing face toward a respective first opposing face.
4. The dispenser of claim 1, wherein:
- the first and second opposing faces of each respective first and second hinge comprises a proximal end and a distal end, the respective first and second opposing faces being flexibly joined at the respective proximal end.
5. The dispenser of claim 4, wherein:
- the at least one protrusion comprises a plurality of protrusions disposed at the distal end of the respective hinge.
6. The dispenser of claim 4, wherein:
- the at least one protrusion comprises a first set of protrusions extending from a respective first opposing face toward the respective second opposing face, and further comprises a second set of protrusions extending from a respective second opposing face toward the respective first opposing face, the first and second sets of protrusions being disposed with respect to each other so as to mesh with each other when a flexible sheet is dispensed from the cavity.
7. The dispenser of claim 1, wherein:
- the first hinged flap comprises a first end portion flexibly mounted relative to the dispensing opening that extends to a second end portion;
- the second hinged flap comprises a first end section flexibly mounted relative to the dispensing opening that extends to a second end section;
- when the first and second flaps are in a first position, the second end portion of the first flap is disposed adjacent the second end section of the second flap to substantially close off access to the cavity; and
- when the first and second flaps are in a second position, the second end portion of the first flap and the second end section of the second flap are inwardly spaced apart from each other to provide access to the cavity.
8. The dispenser of claim 7, wherein when the first and second flaps are in the first position, the first and second flaps are substantially coplanar.
9. The dispenser of claim 1, wherein:
- hinge ends of respective first and second hinged flaps define proximal ends, and openable ends of respective first and second hinged flaps define distal ends;
- the distal end of the first flap comprising at least one tooth element;
- the distal end of the second flap comprising at least one tooth member;
- when the first and second flaps are in a first position, the at least one tooth element registers with the at least one tooth member to facilitate passage of a flexible sheet being dispensed through the dispensing opening, and to facilitate separation of the flexible sheet being dispensed from a subsequent flexible sheet remaining substantially within the cavity; and
- when the first and second flaps are in a second position, the at least one tooth element is spaced apart from the at least one tooth member to provide access to the cavity.
10. The dispenser of claim 9, wherein:
- the at least one tooth element includes a first tooth element, a second tooth element, and a third tooth element, the first tooth element being spaced from the second tooth element thereby defining a first notch portion, and the third tooth element being spaced from the second tooth element thereby defining a second notch portion;
- the at least one tooth member includes a first tooth member and a second tooth member, the first tooth member being spaced from the second tooth member thereby defining a notch section;
- when the first and second flaps are in the first position, the first and second tooth members nest within the first and second notch portions, and the second tooth element nests within the notch section.
11. The dispenser of claim 9, wherein:
- when the first and second flaps are in the first position, the at least one tooth element registers with the at least one tooth member to form at least one pinch point and at least one gap that facilitates passage of a flexible sheet being dispensed through the dispensing opening, and facilitates separation of the flexible sheet being dispensed from a subsequent flexible sheet remaining substantially within the cavity;
12. The dispenser of claim 1, wherein:
- the first hinge and the second hinge are each pivotally mounted relative to the dispensing opening through a living hinge formed from a plastic material.
13. The dispenser of claim 1, wherein the at least one of the plurality of walls defining the dispensing opening defines a lid, and further comprising:
- a cover integrally formed with the lid via a living hinge;
- wherein one of the lid and the cover comprises a stepped wall; and
- wherein the other of the lid and the cover comprises a raised rib configured to mate with the stepped wall to form a snug-fit seal between the cover and the lid when the cover is folded over about the living hinge onto the lid.
14. A dispenser, comprising:
- a plurality of walls that define a cavity configured to receive a plurality of flexible sheets, at least one of the plurality of walls defining a dispensing opening; and
- a dispensing mechanism disposed at the dispensing opening, the dispensing mechanism comprising a first hinged flap and a juxtaposed second hinged flap, the first hinged flap comprising a first hinge having first and second opposing faces, the second hinged flap comprising a second hinge having first and second opposing faces, at least one of the first hinge and the second hinge comprising at least one protrusion that extends from a respective first opposing face toward a respective second opposing face when a flexible sheet is dispensed from the cavity, the at least one protrusion limiting pivotal movement of the respective hinge in one direction;
- the respective second opposing face comprising at least one mating recess, the at least one protrusion and the at least one mating recess each being cooperatively disposed with respect to each other so as to disengageably lock with each other when a flexible sheet is dispensed from the cavity.
15. The dispenser of claim 14, wherein:
- the first hinged flap comprises a first end portion flexibly mounted relative to the dispensing opening that extends to a second end portion;
- the second hinged flap comprises a first end section flexibly mounted relative to the dispensing opening that extends to a second end section;
- when the first and second flaps are in a first position, the second end portion of the first flap is disposed adjacent the second end section of the second flap to substantially close off access to the cavity; and
- when the first and second flaps are in a second position, the second end portion of the first flap and the second end section of the second flap are inwardly spaced apart from each other to provide access to the cavity.
16. The dispenser of claim 15, wherein when the first and second flaps are in the first position, the first and second flaps are substantially coplanar.
17. The dispenser of claim 14, wherein:
- hinge ends of respective first and second hinged flaps define proximal ends, and openable ends of respective first and second hinged flaps define distal ends;
- the distal end of the first flap comprising at least one tooth element;
- the distal end of the second flap comprising at least one tooth member;
- when the first and second flaps are in a first position, the at least one tooth element registers with the at least one tooth member to facilitate passage of a flexible sheet being dispensed through the dispensing opening, and to facilitate separation of the flexible sheet being dispensed from a subsequent flexible sheet remaining substantially within the cavity; and
- when the first and second flaps are in a second position, the at least one tooth element is spaced apart from the at least one tooth member to provide access to the cavity.
18. The dispenser of claim 17, wherein:
- the at least one tooth element includes a first tooth element, a second tooth element, and a third tooth element, the first tooth element being spaced from the second tooth element thereby defining a first notch portion, and the third tooth element being spaced from the second tooth element thereby defining a second notch portion;
- the at least one tooth member includes a first tooth member and a second tooth member, the first tooth member being spaced from the second tooth member thereby defining a notch section;
- when the first and second flaps are in the first position, the first and second tooth members nest within the first and second notch portions, and the second tooth element nests within the notch section.
19. The dispenser of claim 17, wherein:
- when the first and second flaps are in the first position, the at least one tooth element registers with the at least one tooth member to form at least one pinch point and at least one gap that facilitates passage of a flexible sheet being dispensed through the dispensing opening, and facilitates separation of the flexible sheet being dispensed from a subsequent flexible sheet remaining substantially within the cavity;
20. The dispenser of claim 14, wherein:
- the first hinge and the second hinge are each pivotally mounted relative to the dispensing opening through a living hinge formed from a plastic material.
21. The dispenser of claim 14, wherein the at least one of the plurality of walls defining the dispensing opening defines a lid, and further comprising:
- a cover integrally formed with the lid via a living hinge;
- wherein one of the lid and the cover comprises a stepped wall; and
- wherein the other of the lid and the cover comprises a raised rib configured to mate with the stepped wall to form a snug-fit seal between the cover and the lid when the cover is folded over about the living hinge onto the lid.
Type: Application
Filed: Mar 22, 2010
Publication Date: Jan 20, 2011
Applicant: GEORGIA-PACIFIC CONSUMER PRODUCTS LP (Atlanta, GA)
Inventors: Samuel Charles Baer (Atlanta, GA), Matthew Keith Williquette (Sobieski, WI)
Application Number: 12/728,897
International Classification: B65D 83/08 (20060101);