FRAMES FOR SUPPORTING SERVICE CELLS
A frame for supporting one or more cells that provide one or more services to a site. The frame includes a plurality of footings disposed on the site and a frame assembly disposed on the footings. The frame assembly includes a plurality of support rails, a plurality of connecting rails extending between and joined to the support rails, and a plurality of locking mechanisms disposed on the frame assembly. Each of the locking mechanisms selectively retains a portion of at least one of the cells to the frame assembly. The footings and the frame assembly contribute to define a service area between a lower surface of the cells and grade of the site. In one embodiment, one or more of the support rails includes one or more through-holes. The through-holes are configured to receive conduits for providing one or more services to and between the one or more cells.
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This patent application claims benefit under 35 U.S.C. §119(e) of copending, U.S. Provisional Patent Application Ser. No. 61/185,240, filed Jun. 9, 2009, the disclosure of which is incorporated by reference herein in its entirety.
COPYRIGHT NOTICEA portion of the disclosure of this patent document contains material, which is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or the patent disclosure, as it appears in the United States Patent and Trademark Office files or records, but otherwise reserves all copyright rights whatsoever.
FIELD OF THE INVENTIONThis invention relates generally to structures used to support components arranged in a building site plan and, more particularly, to a frame structure for supporting modular components providing one or more services to the building site.
BACKGROUND OF THE INVENTIONTraditional building sites often include ancillary structures for housing equipment to provide various services to the site such as, for example, utilities (e.g., power, water, and the like). The ancillary structures are typically configured as a central point to, for example, provide the service from utility company distribution lines to the site. From the ancillary structures, the utilities may be distributed where needed on site through or along a distribution network including conduits such as pipes, cables and the like, run above or below grade. Generally speaking, concrete is poured to form foundations or slabs supporting the ancillary structures. Once poured and constructed, it can be difficult, time consuming and/or expensive to reconfigure the slab support for a change in site design or needs such as, for example, to increase capacity and/or provide new services.
Recently, there has been a growth in the use of modular building techniques wherein a number of pre-manufactured, modular cells are configured to provide one or more services to a building site. That is, the modular cells are individual building blocks that are housed in an individual building structure or, are arranged in the open air of a building site on, for example, a single or multiple concrete slabs. Each modular cell may provide one or more services or, two or more cells may cooperate to provide one or more services to the site. At least one modular building technique includes the use of standardized shipping containers to house equipment providing services to a site. For example, International Organization for Standardization (ISO) containers, also known as Intermodal Transport Units (ITUs) may house equipment such as power generators, heating and cooling equipment, and the like. At least some perceived benefits seen from the use of such ISO containers are a reduction in cost and time of constructing a housing structure for equipment to service the site. For example, Turner Logistics, LLC of Hawthorne, N.Y. (USA), the assignee of the present application, has a copending, U.S. Provisional Patent Application Ser. No. 61/090,057, that teaches the use of one or more ISO containers to configure a data center. The disclosure of the above-identified U.S. patent document is incorporated by reference herein in its entirety.
Even with the use of modular building techniques employing modular cells as building blocks, changes in site design or the needs of the site may exceed the existing capacity of the building housing the modular cells or the open air configuration of the one or more slabs supporting the cells. As a result, time consuming and/or expensive reconfiguration of the support structures may be needed before additional cells or a modification to cell configuration may be possible.
The inventors have recognized that a need existing for a scalable support structure that can efficiently accommodate a reconfiguration, e.g., addition or modification, of modular cells of a building site.
SUMMARY OF THE INVENTIONThe present invention resides in one aspect in a frame for supporting one or more modular cells that provide one or more services to a site. The frame includes a plurality of footings and a frame assembly disposed on the footings. The frame assembly includes a plurality of support rails and a plurality of connecting rails extending between and joined to the support rails. In one embodiment, a plurality of locking mechanisms is selectively disposed about the frame assembly to receive and retain a portion of one or more of the modular cells. As needed, the locking mechanisms are released to permit a modification of a configuration of the modular cells disposed on the frame.
In one embodiment, the footings and the frame assembly contribute to define a service area between a lower surface of the cells and grade of the site. In one embodiment, one or more of the support rails includes one or more through-holes. The through-holes are configured to receive conduits for providing one or more services to and between the one or more cells. The conduits are accessible and serviceable in place by means of the service area.
The features and advantages of the present invention will be better understood when the Detailed Description of the Preferred Embodiments given below is considered in conjunction with the figures provided.
In these figures like structures are assigned like reference numerals, but may not be referenced in the description of all figures.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTSVarious dimensions of the frame assembly 16 are indicated in
In one embodiment, the connecting rails 24a-24f and 26a-26f are affixed to the respective support rails in a substantially parallel manner and are separated from adjacent rails by connecting rail spacing distances, three exemplary ones of which are indicated as C1a, C1b, C1c in
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The footing 28a and the other footings of the frame 10 are configured to securely engage the support rails 18, 20 and 22, respectively, so that the frame assembly 16 resists displacement due to environmental conditions such as, for example, ground vibrations, high wind conditions, or the like. As shown in
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As illustrated in
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It should be appreciated that since frame assembly 16 is rigid and the containers 12 and 14 are secured or locked thereon, the effective base of each of the containers is increased, thus increasing the moment of inertia about their respective central axes that would be needed to overturn the containers. Therefore, when the containers 12 and 14 are locked onto the frame 10, they are more resistant to being over-turned as a result of seismic shock or other physical disturbances (e.g., an accidental collision with another container during deployment, inadvertent contact with vehicular or equipment traffic on the site, severe wind conditions, and the like) than if they containers were simply placed on a floor or grade at a building site. As shown in
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It should be noted that in one embodiment, the footings 28a-28f, 30a-30f, and 32a-32f, releasably engage the support rails 18, 20 and 22 of the frame assembly 16. For example, in the illustrated embodiments, the rail clamps 36 can be loosened to release the support rails 18, 20 and 22 so that the frame assembly 16 may be lifted off the footings 28a-28f, 30a-30f, and 32a-32f. This allows for maintenance and repair of the footings 28a-28f, 30a-30f, and 32a-32f, and the flooring or grade on which the footings rest, and for the re-installation of the frame assembly 16 on the footings 28a-28f, 30a-30f, and 32a-32f once maintenance and/or repairs are complete. Optionally, maintenance and/or upgrade may include re-positioning one or more footings or adding footings so that the frame 10 can support additional containers and/or container loads. Conversely, a damaged frame assembly 16 can be removed and replaced to allow the facility to resume operation when the damaged frame is replaced. Moreover, the releasable engagement of the containers 12 and 14 via the locking mechanisms 35 permit selective removal of the containers 12 and 14 so that maintenance or upgrade may be done with the frame assembly 16 in place on the footings.
As mentioned above, the broad base effectively provided by the frame 10 to containers 12 and 14 on the frame 10 decreases the likelihood that the containers might by overturned as a result of seismic, wind and other environmental disturbances. To further insulate the containers 12, 14 on the frame 10 from such disturbances, the frame 10 may include shock-absorbing components, for example, resilient elastic components or components that will undergo deformation to absorb and/or dissipate seismic shock energy or energy transferred to a container as a result of a collision between containers. For example, in one embodiment, in place of locking mechanism 35, the frame assembly 16 may comprise a twistlock mechanism that includes one or more steel cable coil springs, as shown in a known twistlock mechanism 90 illustrated in
In one embodiment, the frame 10 is constructed to support one or more modular cells comprised of ISO containers having dimensions of about eight feet (8 ft, 2.4 meters) in width×about twenty feet or forty feet (20 ft, 6.09 meters or 40 ft, 12.19 meters) in length×about eight and one half feet (8.5 ft, 2.59 meters) in height, and having a standard maximum weight of about seventy-five thousand pounds (75,000 lbs). It should be appreciated that the frame 10 can support other ISO container sizes disposed in, for example, side-by-side, end-to-end, stacked multi-level configurations and combinations thereof.
It should be appreciated that the frame 10, as described herein, provides a highly flexible storage facility, in that the frame 10 is easily installed, maintained and repaired, allows for easy access to the flooring or grade for maintenance and repair, allows easy access for running services (e.g., electrical, water, HVAC services, and the like) to and between modular cells on the frame, and is adaptable to support changing site needs such as, for example, additions or re-configurations of modular cells on the frame. In addition, multiple frames 10 may be used one beside another on a site, and may be rearranged relative to each other to expand the storage capacity of modular cells providing services to the site, as well as to conform to changes in the configuration of the site.
The terms “first,” “second,” and the like, herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The terms “a” and “an” herein do not denote a limitation of quantity, but rather denote the presence of at least one of the referenced item.
Although the invention has been described with reference to particular embodiments thereof, it will be understood by one of ordinary skill in the art, upon a reading and understanding of the foregoing disclosure, that numerous variations and alterations to the disclosed embodiments will fall within the scope of this invention and of the appended claims.
Claims
1. A frame for supporting one or more cells, the frame comprising:
- a plurality of footings disposed on a site; and
- a frame assembly disposed on the footings, the frame assembly including: a plurality of support rails; a plurality of connecting rails extending between and joined to the support rails; and a plurality of locking mechanisms disposed about the frame assembly, each of the locking mechanisms selectively retaining a portion of at least one of one or more cells to the frame assembly.
2. The frame of claim 1, wherein the plurality of support rails includes at least one support rail having one or more through-holes, the through-holes being configured to receive conduits for providing one or more services to and between the one or more cells.
3. The frame of claim 1, wherein the plurality of support rails includes a support rail having an I-beam configuration.
4. The frame of claim 1, wherein the one or more cells include an ISO standard shipping container.
5. The frame of claim 4, wherein the shipping container further includes a plurality of corner fittings, each corner fitting of the plurality of corner fittings to receive one of the plurality of locking mechanisms.
6. The frame of claim 5, wherein each corner fitting comprises an ISO 1161 corner fittings and each of the plurality of locking mechanisms comprises a twistlock mechanism.
7. The frame of claim 1, wherein the plurality of footings and the frame assembly define a service area between a lower surface of the cells and at least one of grade and a floor of the site.
8. The frame of claim 1, wherein the frame assembly is removably coupled to the plurality of footings.
9. The frame of claim 1, wherein the one or more cells are disposed on the frame assembly in at least one of a side-by-side configuration, an end-to-end configuration, a stacked multi-level configuration or combinations thereof.
10. The frame of claim 1, wherein the site is comprised of an existing building site and wherein the plurality of footings is installed within grade of the building site.
11. The frame of claim 1, wherein the site is comprised of an existing building site and wherein the plurality of footings rest on a floor of an existing building structure.
12. The frame of claim 1, wherein a first portion of the frame assembly is associated with a first number of the plurality of footings and a second portion of the frame assembly is associated with a second number of the plurality of footings, and wherein the first number of the plurality of footings is greater than the second number of the plurality of footings.
13. The frame of claim 1, wherein the plurality of footings comprise springs.
14. The frame of claim 1, wherein the plurality of footings comprises hydraulic shock absorbers.
15. The frame of claim 1, wherein the plurality of footings comprises an elastic or plastically deformable material to absorb seismic shocks.
16. A frame for supporting one or more cells, the frame comprising:
- a plurality of footings disposed on a site;
- a plurality of rails coupled to the plurality of footings via a plurality of rail clamps; and
- a plurality of twistlock modules coupled to the plurality of rails based on a position of one or more cells relative to the plurality of rails.
17. The frame of claim 16, wherein each cell of the one or more cells comprises a plurality of corner fittings, each of the plurality of corner fittings to be coupled to a respective one of the plurality of twistlock modules.
18. The frame of claim 17, wherein each of the plurality of corner fittings comprises an ISO 1161 corner fitting.
19. The frame of claim 16, wherein the plurality of footings is disposed based on a position of each of the one or more cells.
20. The frame of claim 16, wherein the plurality of footings and plurality of rails define a service area between a lower surface of the cells and the site.
Type: Application
Filed: Jun 8, 2010
Publication Date: Feb 3, 2011
Applicant: TURNER LOGISTICS (Hawthorne, NY)
Inventors: Michael J. Sweeney (Austin, TX), Corey Ketchum (Auburn, WA)
Application Number: 12/796,056
International Classification: E04H 9/02 (20060101); E04C 3/04 (20060101); E02D 27/34 (20060101);