Heat Exchanger with End Plate Providing Mounting Flange
A heat exchanger for heat exchange between two liquids comprises a core comprised of formed plates connected to one another in a stack, these plates including first and second end plates and intermediate plates. Each of the plates has a central section and the first end plate and the intermediate plates each have an edge wall extending outwardly from its respective central section at an angle. The core has inlet and outlet holes in the main plate sections. The plates are in sealed engagement with one another and the central sections of at least the first end plate and the intermediate plates are spaced apart from respective adjacent central sections to form liquid flow passages. The second end plate is formed with an integral ridge extending snugly along the edge wall of the adjacent plate. This ridge is spaced from the edge of the end plate so as to provide one or more mounting flanges.
The present invention relates to plate-type heat exchangers, and, more particular, to heat exchangers comprising a stack of dished plates.
Plate-type heat exchangers comprising a stack of heat exchanger plates are well known for a variety of purposes, including heat exchange between oil and a heat exchange fluid. One category of this type of heat exchanger uses plates which have a generally planar plate bottom and a sloped peripheral sidewall extending around the bottom and these plates can be referred to as dished or tub shaped plates. The plates nest with adjacent plates in the stack. During assembly, the sidewalls are sealingly connected together, for example, by brazing, to form sealed flow passages for heat exchange fluids.
A known way of mounting a stacked plate heat exchanger is to mount a planar base plate at one end of the stack, for example, the bottom end. The base plate can be brazed to the heat exchanger i.e. with or without the use of a shim plate. In such designs where the base plate is brazed to the heat exchanger core, the first channel peripheral sidewall is the weakest location on the heat exchanger, as this sidewall is not covered by another core plate sidewall outside of it. A known solution to reinforce the first channel sidewall is to connect this bottom core plate to the base plate by means of a belt connector extending about the periphery of the core plate. The connecting belt can strengthen the weakest location of the heat exchanger but it increases the amount of material required and belts of this type can be difficult to manufacture and relatively costly. Generally, the stamping angle to form these belts is higher than 90 degrees, requiring the belts to be stamped in two directions. Because such belts are made from plates, the use of such belts results in high material usage, with the center of each plate being removed and not used. Another known solution to strengthen the first channel is to use a second core plate between the base plate and the first core plate.
There is a need for an improved heat exchanger of the aforementioned type with an improved attachment arrangement.
SUMMARY OF THE PRESENT DISCLOSUREAccording to one embodiment of the invention, a heat exchanger comprises a heat exchanging core including a plurality of dish-type plates arranged in a stack with fluid flow passages being provided between adjacent plates in the stack. Each plate comprises a central main plate section having a peripheral edge, an edge wall extending outwardly from and around the peripheral edge at an acute angle to a plane defined by the main plate section, and inlet and outlet holes provided through the main plate section for passage of heat exchange fluids. The plates are in nested, sealed arrangement with one another and the main plate sections of adjacent plates are spaced from one another to form the fluid flow passages. A base plate for supporting the heat exchanging core is rigidly attached to one of the dish-type plates at one end of the stack. This base plate is formed with an integral ridge extending snugly along and adjacent to the edge wall of the one dish-type plate. At least one section of the ridge is spaced from an adjacent edge of the base plate so a to provide at least one mounting flange for the heat exchanger.
In an exemplary version of this heat exchanger, the integral ridge has a U-shaped transverse cross-section and has inner and outer ridge walls. The inner ridge wall extends parallel to an adjacent outer surface of the edge wall and is attached directly thereto.
According to another embodiment of the invention, a heat exchanger for heat exchange between two heat exchange liquids comprises a heat exchanging core formed of a plurality of formed plates arranged and connected to one another in a stack. The plates include first end plate (also called top core plate) and second end plate (also called the bottom core plate) and at least one intermediate plate arranged between the end plates. Each of the formed plates has a central main plate section and the first end plate and the at least one intermediate plate each have an edge wall extending outwardly from and around its respective main plate section at an acute angle to a plane defined by the main plate section. The core also has inlet and outlet holes in the main plate sections for passage of the heat exchange liquids into and out of the core. The formed plates are in nested, sealed engagement with one another. The main plate sections of at least the first end plate and the at least one intermediate plate are spaced apart from respective adjacent main plate sections to form liquid flow passages. The second end plate is formed with an integral ridge extending snugly along and adjacent to the edge wall of the adjacent intermediate plate. At least one section of the ridge is spaced from an adjacent edge of the second end plate so as to provide at least one mounting flange for the heat exchanger.
In an exemplary version of this heat exchanger, the second end plate is made of substantially thicker metal plate than the rest of the formed plates.
According to still another embodiment of the invention, an oil heat exchanger for heat exchange between oil and a heat exchange liquid comprises a heat exchange unit formed of a plurality of dished plates connected together in a sealing manner and arranged in a stack. The stack includes first and second end plates and a plurality of intermediate plates. Each of the dished plates has a substantially planar, main plate section which is spaced apart from the or each adjacent main plate section of another dished plate to form a respective liquid flow passage. The main plate sections have inlet and outlet holes for separate passage of the oil and the heat exchange liquid into and out of the liquid flow passages. The second end plate is formed with an integral ridge extending snugly along, and around an edge wall of the dished plate adjacent thereto. Two or more sections of the ridge are each spaced from an adjacent edge of the second end plate so as to provide mounting flanges for the heat exchanger.
The invention will now be described by way of example only, with reference to the accompanying drawings in which:
In the detailed description which follows, various exemplary embodiments are described, particularly with reference to the appended figures. However, the particularly disclosed embodiments are merely illustrative of heat exchangers constructed according to the present disclosure.
Referring now to
A plurality of plates of the type shown in
As also shown in
In order to mount the heat exchanger 50, there is provided a metal base plate 54. In an exemplary version of the heat exchanger, the plate 54 is substantially thicker than core plates 43, 43′. The normal range of base plate thickness is between 1.5 and 4 mm (0.060″ to 0.160″). The base plate 54 is rigidly attached to the dish-type plate 43′ which is at one end of the stack. The base plate is formed with an integral ridge 56 extending snugly along and adjacent the edge wall of the dish-type plate 43′. Sections of the ridge 56 or the entire ridge are spaced from adjacent edges 58, 58′ of the base plate so as to provide mounting flanges 60, 60′ for the heat exchanger. The base plate 54 can be made by a stamping process.
The ridge 56 in an exemplary embodiment can have a U-shaped transverse cross-section as shown in
The illustrated exemplary ridge 56 is a continuous ridge that extends around the perimeter of the end core plate 43′, this continuous ridge being shown in
It will be appreciated that a very strong, permanent connection can be formed between the base plate 54 and the adjacent core plate, particularly by means of brazing, a technique for connecting stacked plates well known in the heat exchanger art. The brazed connection is formed not only along the inner ridge wails and the adjacent edge walls of the core plate but also between the central main plate section 84 of the base plate and the central main plate section of the end core plate.
An exemplary base plate 54 is made of 3003-aluminum. Other possible aluminum materials for the base plate are 3000 series, 5000 series and 6000 series, such as 6061. When the base plate 54 is formed by a stamping process, the process only requires stamping in one direction. With the present mounting, the base plate can be a relatively thin plate if desired (see
A further embodiment of heat exchanger formed from a stack of dished plates is illustrated in
Although the core plates 43, 43′ are shown with substantially flat, central main plate sections, it will be understood by those skilled in the heat exchanger ah that the main plate sections can be provided with ribs, corrugations, dimples or other protrusions to enhance heat exchange efficiency by forcing the heat exchange fluid to flow a tortuous path through the fluid flow passages 44.
It will also be understood that it is possible to construct the heat exchangers of the present invention by means of a single brazing step after the core plates are stacked together with the base plate. Thus, these heat exchangers can be manufactured in an efficient manner and at a reasonable cost.
The heat exchanger construction described herein can also be used for stainless steel heat exchangers, whether copper or nickel brazed. In such heat exchangers, the base plate can be made of stainless steel or steel. One form of stainless steel that can be used is 304 SS.
While the present invention has been illustrated and described as embodied in several exemplary embodiments, ie. embodiments having particular utility in heat exchanger applications, it is to be understood that the present invention is not limited to the details shown herein, since it will be understood that various omissions, modifications, substitutions and changes in the forms and details of the disclosed heat exchangers and their operation may be made by those skilled in the art without departing in any way from the spirit and scope of the present invention. For example, those of ordinary skill in the art will readily adapt the present disclosure for various other applications without departing from the spirit or scope of the present invention.
Claims
1. A heat exchanger, comprising:
- a heat exchanging core including a plurality of dish-type plates arranged in a stack with fluid flow passages being provided between adjacent plates in the stack, each plate comprising a central main plate section having a peripheral edge, an edge wall extending outwardly from and around said peripheral edge at an acute angle to a plane defined by said main plate section, and inlet and outlet holes provided through said main plate section for passage of heat exchange fluids, said plates being in nested, sealed engagement with one another, the main plate sections of adjacent plates being spaced from one another to form said fluid flow passages; and
- a base plate for supporting said heat exchanging core, said base plate being rigidly attached to one of said dish-type plates at one end of said stack, said base plate being formed with an integral ridge extending snugly along and adjacent to the edge wall of said one dish-type plate, at least one section of said ridge being spaced from an adjacent edge of the base plate so as to provide at least one mounting flange for the heat exchanger.
2. A heat exchanger according to claim 1 wherein said integral ridge has a substantially U-shaped transverse cross-section and has inner and outer ridge walls and wherein said inner ridge wall extends parallel to an adjacent outer surface of the edge wall and is attached directly thereto.
3. A heat exchanger according to claim 2 wherein said integral ridge is a continuous ridge extending around said one dish-type plate.
4. A heat exchanger according to claim 2 wherein said inner ridge wall is attached to the edge wall by brazing.
5. A heat exchanger according to claim 1 wherein said base plate is formed with a lip extending along at least two side edges of the base plate, said lip increasing the rigidity of the base plate.
6. A heat exchanger according to claim 2 wherein said base plate is formed of 3003-aluminum plate and has fastener holes formed in said at least one mounting flange.
7. A heat exchanger according to claim 6 wherein said base plate is fixedly attached to said one dish-type plate by brazing and is substantially thicker than said dish-type plates of the core.
8. A heat exchanger for heat exchange between two heat exchanging liquids, comprising:
- a heat exchanging core made of a plurality of formed plates arranged and connected to one another in a stack, said plates including first and second end plates and at least one intermediate plate arranged between the end plates, each of the formed plates having a central main plate section and said first end plate and said at least one intermediate plate each having an edge wall extending outwardly from and around its respective main plate section at an acute angle to a plane defined by the main plate section, said core also having inlet and outlet holes in the main plate sections for passage of the heat exchange liquids into and out of the core, said formed plates being in nested, sealed engagement with one another, the main plate sections of at least said first end plate and said at least one intermediate plate being spaced apart from respective adjacent main plate sections to form liquid flow passages,
- said second end plate being formed with an integral ridge extending snugly along and adjacent to the edge wall of the adjacent intermediate plate, at least one section of said ridge being spaced from an adjacent edge of the second end plate so as to provide at least one mounting flange for the heat exchanger.
9. A heat exchanger according to claim 8 wherein said second end plate is made of substantially thicker metal plate than the rest of the formed plates.
10. A heat exchanger according to claim 9 wherein said integral ridge has a U-shaped or V-shaped transverse cross-section and has inner and outer ridge wails and wherein said inner ridge wall extends parallel to an adjacent outer surface of the edge wall and is attached directly thereto.
11. A heat exchanger according to claim 10 wherein said integral ridge is a continuous ridge extending around said edge wail of the adjacent intermediate plate.
12. A heat exchanger according to claim 11 wherein said base plate has at least one inlet and at least one outlet for at least one of said heat exchanging liquids.
13. A heat exchanger according to claim 11 wherein said second end plate is substantially rectangular and has four corners, said ridge has four corners, and at least two spaced-apart corner sections of said ridge are each spaced from an edge of a respective adjacent corner section of the second end plate so as to provide at least two mounting flanges for the heat exchanger.
14. A heat exchanger according to claim 8 wherein said second end plate is formed with a lip in order to increase rigidity of the second plate, said lip extending along at least two edges of the base plate.
15. A heat exchanger according to claim 9 wherein said second end plate has four corners, said at least one mounting flange includes several corner flange sections located at said corners of the second end plate, and fastener holes are formed in said several corner flange sections.
16. An oil heat exchanger for heat exchange between oil and a heat exchange liquid, said heat exchanger comprising:
- a heat exchanger unit formed by a plurality of dished plates connected together in a sealing manner and arranged in a stack, said stack including first and second end plates and a plurality of intermediate plates, each of said dished plates having a substantially planar, main plate section which is spaced apart from the or each adjacent main plate section of another dished plate to form a respective liquid flow passage, the main plate sections having inlet and outlet holes for separate passage of said oil and said heat exchange liquid into, and out of said liquid flow passages,
- said second end plate being formed with an integral ridge extending snugly along and around an edge wall of the dished plate adjacent thereto, wherein two or more sections of said ridge are each spaced from a respective adjacent edge of the second end plate so as to provide mounting flanges for the heat exchanger.
17. An oil heat exchanger according to claim 16 wherein said integral ridge has a U-shaped transverse cross-section and has inner and outer ridge walls and wherein said inner ridge wall is attached by brazing to said edge wall of the adjacent dished plate.
18. An oil heat exchanger according to claim 17 wherein said second end plate is formed with a lip which increases rigidity of the second end plate, said lip extending along at least two side edges of the second end plate.
19. An oil heat exchanger according to claim 17 wherein said second end plate is made of substantially thicker metal plate than the other plates forming the heat exchange unit.
20. An oil heat exchanger according to claim 17 wherein said mounting flanges are formed with fastener holes for securing said heat exchanger to a supporting structure by means of fasteners.
Type: Application
Filed: Jul 30, 2009
Publication Date: Feb 3, 2011
Inventors: Mark Kozdras (Oakville), Hervé Palanchon (Leverkusen)
Application Number: 12/512,166
International Classification: F28F 3/12 (20060101); F28D 9/00 (20060101);