REFRIGERATION APPARATUS
A refrigeration apparatus uses supercritical range refrigerant, and includes a multi-stage compression mechanism, a heat source-side heat exchanger, a usage-side heat exchanger, a switching mechanism switchable between cooling and heating operation states, and a second-stage injection tube. The second-stage injection tube branches off refrigerant, which has radiated heat in the heat source-side heat exchanger or the usage-side heat exchanger, and returns the refrigerant to the second-stage compression element. Refrigerant is prevented from returning to the second-stage compression element through the second-stage injection tube at least during a beginning of a reverse cycle defrosting operation, which is performed to defrost the heat source-side heat exchanger by switching the switching mechanism to the cooling operation state.
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The present invention relates to a refrigeration apparatus, and particularly relates to a refrigeration apparatus which has a refrigerant circuit configured to be capable of switching between a cooling operation and a heating operation and which performs a multistage compression refrigeration cycle by using a refrigerant that operates in a supercritical range.
BACKGROUND ARTAs one conventional example of a refrigeration apparatus which has a refrigerant circuit configured to be capable of switching between a cooling operation and a heating operation and which performs a multistage compression refrigeration cycle by using a refrigerant that operates in a supercritical range, Patent Document 1 discloses an air-conditioning apparatus which has a refrigerant circuit configured to be capable of switching between an air-cooling operation and an air-warming operation and which performs a two-stage compression refrigeration cycle by using carbon dioxide as a refrigerant. This air-conditioning apparatus has primarily a compressor having two compression elements connected in series, a four-way switching valve for switching between an air-cooling operation and an air-warming operation, an outdoor heat exchanger, and an indoor heat exchanger. This air-conditioning apparatus also has a gas-liquid separator for performing gas-liquid separation on refrigerant flowing between the outdoor heat exchanger and the indoor heat exchanger, and a second-stage injection tube for returning the refrigerant from the gas-liquid separator to the second-stage compression element.
<Patent Document 1>
Japanese Laid-open Patent Publication No. 2007-232263
SUMMARY OF INVENTIONA refrigeration apparatus according to a first aspect of the present invention comprises a compression mechanism, a heat source-side heat exchanger which functions as a radiator or evaporator of refrigerant, a usage-side heat exchanger which functions as an evaporator or radiator of refrigerant, a switching mechanism, and a second-stage injection tube. The compression mechanism has a plurality of compression elements and is configured so that the refrigerant discharged from the first-stage compression element, which is one of a plurality of compression elements, is sequentially compressed by the second-stage compression element. As used herein, the term “compression mechanism” refers to a compressor in which a plurality of compression elements are integrally incorporated, or a configuration that includes a compression mechanism in which a single compression element is incorporated and/or a plurality of compression mechanisms in which a plurality of compression elements have been incorporated are connected together. The phrase “the refrigerant discharged from a first-stage compression element, which is one of the plurality of compression elements, is sequentially compressed by a second-stage compression element” does not mean merely that two compression elements connected in series are included, namely, the “first-stage compression element” and the “second-stage compression element;” but means that a plurality of compression elements are connected in series and the relationship between the compression elements is the same as the relationship between the aforementioned “first-stage compression element” and “second-stage compression element.” The switching mechanism is a mechanism for switching between a cooling operation state, in which the refrigerant is circulated through the compression mechanism, the heat source-side heat exchanger, and the usage-side heat exchanger in a stated order; and a heating operation state, in which the refrigerant is circulated through the compression mechanism, the usage-side heat exchanger, and the heat source-side heat exchanger in a stated order. The heat source-side heat exchanger is a heat exchanger having air as a heat source. The second-stage injection tube is a refrigerant tube for branching off the refrigerant whose heat has been radiated in the heat source-side heat exchanger or the usage-side heat exchanger and returning the refrigerant to the second-stage compression element. In this refrigeration apparatus, refrigerant is prevented from returning to the second-stage compression element through the second-stage injection tube, at least during the beginning of a reverse cycle defrosting operation for defrosting the heat source-side heat exchanger by switching the switching mechanism to the cooling operation state.
With conventional air-conditioning apparatuses, in cases in which a heat exchanger having air as a heat source is used as the outdoor heat exchanger, when the heating operation is performed while the air as the heat source is low in temperature, frost deposits form on the outdoor heat exchanger functioning as an evaporator of the refrigerant, and a defrosting operation for defrosting the outdoor heat exchanger must therefore be performed by causing the outdoor heat exchanger to function as a radiator of the refrigerant. In cases in which a reverse cycle defrosting operation is used as the defrosting operation, wherein the outdoor heat exchanger is made to function as a radiator of refrigerant by switching the switching mechanism from an air-warming operation state to an air-cooling operation state, the indoor heat exchanger is made to function as an evaporator of refrigerant regardless of the intention being to cause the indoor heat exchanger to function as a radiator of refrigerant, and a problem is encountered in that the temperature decreases on the indoor side. Therefore, to avoid this temperature decrease on the indoor side, a considered possibility is to reduce the flow rate of the refrigerant flowing through the indoor heat exchanger by using the second-stage injection tube to ensure that the refrigerant fed from the outdoor heat exchanger to the indoor heat exchanger is returned to the second-stage compression element also when the reverse cycle defrosting operation is performed, during both the air-cooling operation and the air-warming operation.
However, when the second-stage injection tube is used to reduce the flow rate of the refrigerant flowing through the indoor heat exchanger as described above, the refrigerant tube or the like between the indoor heat exchanger and the four-way switching valve is heated and made to store heat by the high-temperature refrigerant discharged from the compressor through the air-warming operation which had been performed until immediately before the reverse cycle defrosting operation, and the defrosting capacity cannot be improved because this stored heat is not sufficiently utilized when the reverse cycle defrosting operation is performed. Particularly with an air-conditioning apparatus using refrigerant that operates in the supercritical range, it is preferable to sufficiently utilize this stored heat because the high pressure in the refrigeration cycle comes to exceed the critical pressure and the temperature of the refrigerant discharged from the refrigerant becomes extremely high.
In view of this, in the refrigeration apparatus according to a first aspect of the present invention, refrigerant is prevented from returning to the second-stage compression element through the second-stage injection tube, at least at the beginning of the reverse cycle defrosting operation. Thereby, in the refrigerant circuit in this refrigeration apparatus, circulation is performed whereby the refrigerant discharged from the compression mechanism is actively drawn into the compression mechanism through the usage-side heat exchanger. At this time, sufficient use is made of the heat stored in the refrigerant tube or the like between the usage-side heat exchanger and the switching mechanism due to the heating operation performed until immediately before the reverse cycle defrosting operation was performed, the temperature of the low-pressure refrigerant in the refrigeration cycle drawn into the compression mechanism increases, and the refrigerant is prevented from returning to the second-stage compression element through the second-stage injection tube, thereby minimizing the decrease in the temperature of the intermediate-pressure refrigerant in the refrigeration cycle drawn into the second-stage compression element. Therefore, the temperature of the high-pressure refrigerant in the refrigeration cycle discharged from the compression mechanism can be greatly increased, and the defrosting capacity per unit flow rate of the refrigerant when the reverse cycle defrosting operation is performed can be improved. Moreover, it is at least in the beginning of the reverse cycle defrosting operation that a state is created in which refrigerant does not return to the second-stage compression element through the second-stage injection tube, and circulation for drawing refrigerant into the compression mechanism through the usage-side heat exchanger is not continued excessively in the refrigerant circuit after the amount of heat stored in the refrigerant tube or the like between the usage-side heat exchanger and the switching mechanism has decreased and the effect of improving the defrosting capacity can no longer be sufficiently achieved; therefore, the temperature decrease on the usage side can be minimized.
Thus, in this refrigeration apparatus, when the reverse cycle defrosting operation is performed, defrosting capacity can be improved while the temperature decrease on the usage side is minimized.
The refrigeration apparatus according to a second aspect is the refrigeration apparatus according to the first aspect, wherein the phrase “at least the beginning of the reverse cycle defrosting operation” refers to a time starting from the start of the reverse cycle defrosting operation to the elapsing of a predetermined time duration set according to the length of a refrigerant tube between the usage-side heat exchanger and the switching mechanism.
In this refrigeration apparatus, the fact that at least the beginning of the reverse cycle defrosting operation is a time period from the start of the reverse cycle defrosting operation to when a predetermined time duration set according to the length of a refrigerant tube between the usage-side heat exchanger and the switching mechanism has elapsed makes it possible to determine the point in time at which the amount of heat stored in the refrigerant tube or the like between the usage-side heat exchanger and the switching mechanism has decreased and the effect of improving the defrosting capacity can no longer be sufficiently achieved, according to the length of the refrigerant tube between the usage-side heat exchanger and the switching mechanism.
The refrigeration apparatus according to a third aspect is the refrigeration apparatus according to the first aspect, wherein the phrase “at least the beginning of the reverse cycle defrosting operation” refers to a time period from the start of the reverse cycle defrosting operation until the temperature of the refrigerant in the usage-side heat exchanger decreases to a predetermined temperature or lower.
In this refrigeration apparatus, the fact that at least the beginning of the reverse cycle defrosting operation is a time period from the start of the reverse cycle defrosting operation until the temperature of the refrigerant in the usage-side heat exchanger decreases to a predetermined temperature or lower makes it possible to determine, in terms of the temperature decrease on the usage side, whether or not the amount of heat stored in the refrigerant tube or the like between the usage-side heat exchanger and the switching mechanism has decreased and the effect of improving the defrosting capacity can no longer be sufficiently achieved.
The refrigeration apparatus according to a fourth aspect is the refrigeration apparatus according to the first aspect, wherein the phrase “at least the beginning of the reverse cycle defrosting operation” refers to a time period from the start of the reverse cycle defrosting operation until the pressure of the refrigerant in the intake side of the compression mechanism decreases to a predetermined pressure or lower.
In this refrigeration apparatus, the fact that at least the beginning of the reverse cycle defrosting operation is a time period from the start of the reverse cycle defrosting operation until the pressure of the refrigerant in the intake side of the compression mechanism decreases to a predetermined pressure or lower makes it possible to determine, in terms of the decrease in the flow rate of the refrigerant drawn into the compression mechanism that occurs with the temperature decrease on the usage side, whether or not the amount of heat stored in the refrigerant tube or the like between the usage-side heat exchanger and the switching mechanism has decreased and the effect of improving the defrosting capacity can no longer be sufficiently achieved.
The refrigeration apparatus according to a fifth aspect is the refrigeration apparatus according to the first through fourth aspects, wherein the refrigerant for operating in the supercritical range is carbon dioxide.
Embodiments of the refrigeration apparatus according to the present invention are described hereinbelow with reference to the drawings.
(1) Configuration of Air-Conditioning ApparatusThe refrigerant circuit 10 of the air-conditioning apparatus 1 has primarily a compression mechanism 2, a switching mechanism 3, a heat source-side heat exchanger 4, a bridge circuit 17, a receiver 18, a first expansion mechanism 5a, a second expansion mechanism 5b, a first second-stage injection tube 18c, and a usage-side heat exchanger 6.
In the present embodiment, the compression mechanism 2 is configured from a compressor 21 which uses two compression elements to subject a refrigerant to two-stage compression. The compressor 21 has a hermetic structure in which a compressor drive motor 21b, a drive shaft 21c, and compression elements 2c, 2d are housed within a casing 21a. The compressor drive motor 21b is linked to the drive shaft 21c. The drive shaft 21c is linked to the two compression elements 2c, 2d. Specifically, the compressor 21 has a so-called single-shaft two-stage compression structure in which the two compression elements 2c, 2d are linked to a single drive shaft 21c and the two compression elements 2c, 2d are both rotatably driven by the compressor drive motor 21b. In the present embodiment, the compression elements 2c, 2d are rotary elements, scroll elements, or another type of positive displacement compression elements. The compressor 21 is configured so as to draw refrigerant through an intake tube 2a, to discharge this refrigerant to an intermediate refrigerant tube 8 after the refrigerant has been compressed by the compression element 2c, to drawhe intermediate-pressure refrigerant discharged to the intermediate refrigerant tube 8 in the refrigeration cycle into the compression element 2d, and to discharge the refrigerant to a discharge tube 2b after the refrigerant has been further compressed. The intermediate refrigerant tube 8 is a refrigerant tube for taking the intermediate-pressure refrigerant in the refrigeration cycle into the compression element 2d connected to the second-stage side of the compression element 2c after the refrigerant has been discharged from the compression element 2c connected to the first-stage side of the compression element 2c. The discharge tube 2b is a refrigerant tube for feeding refrigerant discharged from the compression mechanism 2 to the switching mechanism 3, and the discharge tube 2b is provided with an oil separation mechanism 41 and a non-return mechanism 42. The oil separation mechanism 41 is a mechanism for separating refrigerator oil accompanying the refrigerant from the refrigerant discharged from the compression mechanism 2 and returning the oil to the intake side of the compression mechanism 2, and the oil separation mechanism 41 has primarily an oil separator 41a for separating refrigerator oil accompanying the refrigerant from the refrigerant discharged from the compression mechanism 2, and an oil return tube 41b connected to the oil separator 41a for returning the refrigerator oil separated from the refrigerant to the intake tube 2a of the compression mechanism 2. The oil return tube 41b is provided with a depressurization mechanism 41c for depressurizing the refrigerator oil flowing through the oil return tube 41b. A capillary tube is used for the depressurization mechanism 41c in the present embodiment. The non-return mechanism 42 is a mechanism for allowing the flow of refrigerant from the discharge side of the compression mechanism 2 to the switching mechanism 3 and for blocking the flow of refrigerant from the switching mechanism 3 to the discharge side of the compression mechanism 2, and a non-return valve is used in the present embodiment.
Thus, in the present embodiment, the compression mechanism 2 has two compression elements 2c, 2d and is configured so that among these compression elements 2c, 2d, refrigerant discharged from the first-stage compression element is compressed in sequence by the second-stage compression element.
The switching mechanism 3 is a mechanism for switching the direction of refrigerant flow in the refrigerant circuit 10. In order to allow the heat source-side heat exchanger 4 to function as a radiator of refrigerant compressed by the compression mechanism 2 and to allow the usage-side heat exchanger 6 to function as an evaporator of refrigerant cooled in the heat source-side heat exchanger 4 during the air-cooling operation, the switching mechanism 3 is capable of connecting the discharge side of the compression mechanism 2 and one end of the heat source-side heat exchanger 4 and also connecting the intake side of the compressor 21 and the usage-side heat exchanger 6 (refer to the solid lines of the switching mechanism 3 in
Thus, focusing solely on the compression mechanism 2, the heat source-side heat exchanger 4, and the usage-side heat exchanger 6 constituting the refrigerant circuit 10; the switching mechanism 3 is configured to be capable of switching between a cooling operation state in which the refrigerant is circulated sequentially through the compression mechanism 2, the heat source-side heat exchanger 4 functioning as a radiator of refrigerant, and the usage-side heat exchanger 6 functioning as an evaporator of refrigerant; and a heating operation state in which the refrigerant is circulated sequentially through the compression mechanism 2, the usage-side heat exchanger 6 functioning as a radiator of refrigerant, and the heat source-side heat exchanger 4 functioning as an evaporator of refrigerant.
The heat source-side heat exchanger 4 is a heat exchanger that functions as a radiator or an evaporator of refrigerant. One end of the heat source-side heat exchanger 4 is connected to the switching mechanism 3, and the other end is connected to the first expansion mechanism 5a via the bridge circuit 17. The heat source-side heat exchanger 4 is a heat exchanger that uses air as a heat source (i.e., a cooling source or a heating source), and a fin-and-tube heat exchanger is used in the present embodiment. The air as the heat source is supplied to the heat source-side heat exchanger 4 by a heat source-side fan 40. The heat source-side fan 40 is driven by a fan drive motor 40a.
The bridge circuit 17 is disposed between the heat source-side heat exchanger 4 and the usage-side heat exchanger 6, and is connected to a receiver inlet tube 18a connected to the inlet of the receiver 18 and to a receiver outlet tube 18b connected to the outlet of the receiver 18. The bridge circuit 17 has four non-return valves 17a, 17b, 17c, and 17d in the present embodiment. The inlet non-return valve 17a is a non-return valve that allows only the flow of refrigerant from the heat source-side heat exchanger 4 to the receiver inlet tube 18a. The inlet non-return valve 17b is a non-return valve that allows only the flow of refrigerant from the usage-side heat exchanger 6 to the receiver inlet tube 18a. In other words, the inlet non-return valves 17a, 17b have a function for allowing refrigerant to flow from one among the heat source-side heat exchanger 4 or the usage-side heat exchanger 6 to the receiver inlet tube 18a. The outlet non-return valve 17c is a non-return valve that allows only the flow of refrigerant from the receiver outlet tube 18b to the usage-side heat exchanger 6. The outlet non-return valve 17d is a non-return valve that allows only the flow of refrigerant from the receiver outlet tube 18b to the heat source-side heat exchanger 4. In other words, the outlet non-return valves 17c, 17d have a function for allowing refrigerant to flow from the receiver outlet tube 18b to the heat source-side heat exchanger 4 or the usage-side heat exchanger 6.
The first expansion mechanism 5a is a mechanism for depressurizing the refrigerant, is provided to the receiver inlet tube 18a, and is an electrically driven expansion valve in the present embodiment. In the present embodiment, during the air-cooling operation, the first expansion mechanism 5a depressurizes the high-pressure refrigerant in the refrigeration cycle that has been cooled in the heat source-side heat exchanger 4 nearly to the saturation pressure of the refrigerant before the refrigerant is fed to the usage-side heat exchanger 6 via the receiver 18; and during the air-warming operation, the first expansion mechanism 5a depressurizes the high-pressure refrigerant in the refrigeration cycle that has been cooled in the usage-side heat exchanger 6 nearly to the saturation pressure of the refrigerant before the refrigerant is fed to the heat source-side heat exchanger 4 via the receiver 18.
The receiver 18 is a container provided in order to temporarily retain the refrigerant that has been depressurized by the first expansion mechanism 5a so as to allow storage of excess refrigerant produced according to the operation states, such as the quantity of refrigerant circulating in the refrigerant circuit 10 being different between the air-cooling operation and the air-warming operation, and the inlet of the receiver 18 is connected to the receiver inlet tube 18a, while the outlet is connected to the receiver outlet tube 18b. Also connected to the receiver 18 are the first second-stage injection tube 18c and a first intake return tube 18f. The first second-stage injection tube 18c and the first intake return tube 18f are integrated in the portion near the receiver 18.
The first second-stage injection tube 18c is a refrigerant tube capable of performing intermediate pressure injection for extracting refrigerant from the receiver 18 and returning the refrigerant to the second-stage compression element 2d of the compression mechanism 2, and in the present modification, the first second-stage injection tube 18c is provided so as to connect the top part of the receiver 18 and the intermediate refrigerant tube 8 (i.e., the intake side of the second-stage compression element 2d of the compression mechanism 2). The first second-stage injection tube 18c is provided with a first second-stage injection on/off valve 18d and a first second-stage injection non-return mechanism 18e. The first second-stage injection on/off valve 18d is a valve capable of opening and closing, and is an electromagnetic valve in the present embodiment. The first second-stage injection non-return mechanism 18e is a mechanism for allowing refrigerant to flow from the receiver 18 to the second-stage compression element 2d and blocking refrigerant from flowing from the second-stage compression element 2d to the receiver 18, and a non-return valve is used in the present embodiment.
The first intake return tube 18f is connected so as to be capable of withdrawing refrigerant from inside the receiver 18 and returning the refrigerant to the intake tube 2a of the compression mechanism 2 (i.e., to the intake side of the compression element 2c on the first-stage side of the compression mechanism 2). A first intake return on/off valve 18g is provided to this first intake return tube 18f. The first intake return on/off valve 18g is an electromagnetic valve in the present embodiment.
Thus, when the first second-stage injection tube 18c is used by opening the first second-stage injection on/off valve 18d, the receiver 18 functions as a gas-liquid separator for performing gas-liquid separation between the first expansion mechanism 5a and the second expansion mechanism 5b on the refrigerant flowing between the heat source-side heat exchanger 4 and the usage-side heat exchanger 6, and intermediate pressure injection can be performed by the receiver 18 for returning the gas refrigerant resulting from gas-liquid separation in the receiver 18 from the top part of the receiver 18 to the second-stage compression element 2d of the compression mechanism 2.
The second expansion mechanism 5b is a mechanism provided to the receiver outlet tube 18b and used for depressurizing the refrigerant, and is an electrically driven expansion valve in the present embodiment. In the present embodiment, during the air-cooling operation, the second expansion mechanism 5b further depressurizes the refrigerant depressurized by the first expansion mechanism 5a to a low pressure in the refrigeration cycle before the refrigerant is fed to the usage-side heat exchanger 6 via the receiver 18; and during the air-warming operation, the second expansion mechanism 5b further depressurizes the refrigerant depressurized by the first expansion mechanism 5a to a low pressure in the refrigeration cycle before the refrigerant is fed to the heat source-side heat exchanger 4 via the receiver 18.
The usage-side heat exchanger 6 is a heat exchanger that functions as a radiator or an evaporator of refrigerant. One end of the usage-side heat exchanger 6 is connected to the first expansion mechanism 5a via the bridge circuit 17, and the other end is connected to the switching mechanism 3. The usage-side heat exchanger 6 is a heat exchanger that uses water and/or air as a heat source (i.e., a cooling source or a heating source).
Furthermore, the air-conditioning apparatus 1 is provided with various sensors. Specifically, the heat source-side heat exchanger 4 is provided with a heat source-side heat exchange temperature sensor 51 for detecting the temperature of the refrigerant flowing through the heat source-side heat exchanger 4. The usage-side heat source-side heat exchanger 6 is provided with a usage-side heat exchange temperature sensor 61 for detecting the temperature of the refrigerant flowing through the usage-side heat exchanger 6. An intake pressure sensor 60 for detecting the pressure of the refrigerant flowing through the intake side of the compression mechanism 2 is provided to either the intake tube 2a or the compression mechanism 2. The air-conditioning apparatus 1 is provided with an air temperature sensor 53 for detecting the temperature of the air as a heat source for the heat source-side heat exchanger 4. Though not shown in the drawings, the air-conditioning apparatus 1 also has a controller for controlling the actions of the compression mechanism 2, the switching mechanism 3, the expansion mechanism 5, the heat source-side fan 40, the first second-stage injection on/off valve 18d, the first intake return on/off valve 18g, and the other components constituting the air-conditioning apparatus 1.
(2) Action of the Air-Conditioning ApparatusNext, the action of the air-conditioning apparatus 1 of the present embodiment will be described using
<Air-Cooling Operation>
During the air-cooling operation, the switching mechanism 3 is brought to the cooling operation state shown by the solid lines in
When the refrigerant circuit 10 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present embodiment, since the first second-stage injection tube 18c is provided to branch off the refrigerant whose heat has been radiated in the heat source-side heat exchanger 4 and return the refrigerant to the second-stage compression element 2d, the temperature of the refrigerant drawn into the second-stage compression element 2d can be kept even lower (refer to points B and G in
<Air-Warming Operation>
During the air-warming operation, the switching mechanism 3 is brought to the heating operation state shown by the dashed lines in
When the refrigerant circuit 10 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present embodiment, since the first second-stage injection tube 18c is provided to branch off the refrigerant whose heat has been radiated in the usage-side heat exchanger 6 and return the refrigerant to the second-stage compression element 2d, similar to during the air-cooling operation, the temperature of the refrigerant drawn into the second-stage compression element 2d can be kept even lower (refer to points B and G in
<Defrosting Operation>
First, in step S1, a decision is made as to whether or not frost deposits have formed in the heat source-side heat exchanger 4 during the air-warming operation. This is determined based on the temperature of the refrigerant flowing through the heat source-side heat exchanger 4 as detected by the heat source-side heat exchange temperature sensor 51, and/or on the cumulative time of the air-warming operation. For example, in cases in which the temperature of refrigerant in the heat source-side heat exchanger 4 as detected by the heat source-side heat exchange temperature sensor 51 is equal to or less than a predetermined temperature equivalent to conditions at which frost deposits occur, or in cases in which the cumulative time of the air-warming operation has elapsed past a predetermined time, it is determined that frost deposits have formed in the heat source-side heat exchanger 4. In cases in which these temperature conditions or time conditions are not met, it is determined that frost deposits have not formed in the heat source-side heat exchanger 4. Since the predetermined temperature and predetermined time depend on the temperature of the air as a heat source, the predetermined temperature and predetermined time are preferably set as a function of the air temperature detected by the air temperature sensor 53. In cases in which a temperature sensor is provided to the inlet or outlet of the heat source-side heat exchanger 4, the refrigerant temperature detected by these temperature sensors may be used in the determination of the temperature conditions instead of the refrigerant temperature detected by the heat source-side heat exchange temperature sensor 51. In cases in which it is determined in step Si that frost deposits have occurred in the heat source-side heat exchanger 4, the process advances to step S2.
Next, in step S2, the defrosting operation is started. The defrosting operation is a reverse cycle defrosting operation in which the heat source-side heat exchanger 4 is made to function as a refrigerant radiator by switching the switching mechanism 3 from the heating operation state (i.e., the air-warming operation) to the cooling operation state.
In the present embodiment, when the reverse cycle defrosting operation is performed, a problem arises with the temperature decrease on the usage side due to the usage-side heat exchanger 6 being made to function as an evaporator of refrigerant. Therefore, to avoid this temperature decrease on the usage side, a considered possibility is to reduce the flow rate of the refrigerant flowing through the usage-side heat exchanger 6 by creating a state in which intermediate pressure injection by the receiver 18 as a gas-liquid separator is used (i.e., ensuring that refrigerant returns to the second-stage compression element 2d through the first second-stage injection tube 18c), during both the air-cooling operation and the air-warming operation.
However, when the first second-stage injection tube 18c is used to reduce the flow rate of the refrigerant flowing through the usage-side heat exchanger 6 as described above, the refrigerant tube (hereinbelow, the refrigerant tube connecting the usage-side heat exchanger 6 and the switching mechanism 3 is referred to as the refrigerant tube 1d) or the like between the usage-side heat exchanger 6 and the switching mechanism 3 is heated and made to store heat by the high-temperature refrigerant discharged from the compressor through the air-warming operation which had been performed until immediately before the reverse cycle defrosting operation, and the defrosting capacity cannot be improved because this stored heat is not sufficiently utilized when the reverse cycle defrosting operation is performed. Particularly with an air-conditioning apparatus 1 which uses refrigerant that operates in the supercritical range, such as that of the present embodiment, it is preferable to sufficiently utilize this stored heat because the high pressure in the refrigeration cycle comes to exceed the critical pressure and the temperature of the refrigerant discharged from the refrigerant becomes extremely high, further increasing the amount of stored heat. In cases in which the refrigerant circuit 10 in the present embodiment is configured by connecting the heat source unit (a unit installed outdoors or the like, having primarily the compression mechanism 2, the switching mechanism 3, the heat source-side heat exchanger 4, the expansion mechanisms 5a, 5b, the intermediate refrigerant tube 8, the bridge circuit 17, the receiver 18, the first second-stage injection tube, the first intake return tube 18f, the heat source-side fan 40, and other components) and the usage unit (a unit installed indoors or the like, having primarily the usage-side heat exchanger 6) via a refrigerant communication tube, there are cases in which the length of the refrigerant communication tube is extremely long, the tube length of the refrigerant tube 1d also accordingly becomes extremely long, and the amount of stored heat increases further. It is therefore preferable to sufficiently utilize the stored heat.
In view of this, in step S2 (the start of the defrosting operation) in the present embodiment, first, a state is created in which intermediate pressure injection by the receiver 18 as a gas-liquid separator is not used (i.e., refrigerant is prevented from returning to the second-stage compression element 2d through the first second-stage injection tube 18c), the switching mechanism 3 is switched from the heating operation state to the cooling operation state, and the reverse cycle defrosting operation is performed (refer to the refrigeration cycle shown by the solid lines in
Thereby, in the refrigerant circuit 10, circulation is performed whereby the refrigerant discharged from the compression mechanism 2 is actively drawn into the compression mechanism 2 through the usage-side heat exchanger 6; therefore, the low-pressure refrigerant heated and evaporated in the usage-side heat exchanger 6 (refer to point W in the lines indicating the refrigeration cycle shown by the solid lines in
However, if the reverse cycle defrosting operation in step S2 described above is continued, there is a high risk that a state will arise in which the amount of heat stored in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 will gradually decrease and the effect of improving the defrosting capacity will not be sufficiently achieved before it is determined in step S6 described hereinafter that defrosting of the heat source-side heat exchanger 4 is complete. When such a state arises, the temperature of the refrigerant in the usage-side heat exchanger 6 decreases (refer to points F and W in the lines indicating the refrigeration cycle shown by the solid lines in
In view of this, in step S3 in the present embodiment, a decision is made as to whether or not utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has concluded. If it is determined that utilization of the stored heat has concluded, the process advances to step S5, and a state is created in which intermediate pressure injection by the receiver 18 as a gas-liquid separator is used (i.e., the refrigerant is prevented from returning to the second-stage compression element 2d through the first second-stage injection tube 18c), similar to during the air-cooling operation, thereby switching to the reverse cycle defrosting operation in which the flow rate of the refrigerant flowing through the usage-side heat exchanger 6 is reduced (refer to the refrigeration cycle shown by the dashed lines in
The process of step S4, which is performed ahead of the process of step S5, is a process for avoiding numerous repeated performances of the process of step S5 when the determination in step S3 is repeatedly performed, regardless of whether or not the process of step S5 has already been performed. The determination in step S3 described above of whether or not the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has finished being utilized is made based on the tube length of the refrigerant tube 1d between the usage-side heat exchanger 6 and the switching mechanism 3 (optionally, the tube length of the refrigerant communication tube in cases in which the air-conditioning apparatus 1 is configured by connecting the heat source unit and the usage unit via the refrigerant communication tube), the temperature of the refrigerant in the usage-side heat exchanger 6 as detected by the usage-side heat exchange temperature sensor 61, and/or the temperature of the refrigerant in the intake side of the compression mechanism 2 as detected by the intake pressure sensor 60. For example, as a decision based on the tube length of the refrigerant tube 1d between the usage-side heat exchanger 6 and the switching mechanism 3, a predetermined time duration is designated according to the tube length of the refrigerant tube 1d between the usage-side heat exchanger 6 and the switching mechanism 3, the predetermined time duration being equivalent to the point in time after the start of the reverse cycle defrosting operation when the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and the effect of improving the defrosting capacity is not sufficiently achieved; and it can be determined that utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has concluded when this predetermined time duration has elapsed after the start of the reverse cycle defrosting operation of step S2. For example, one possibility is to designate the predetermined time duration as a short time duration when the tube length is short (therefore, when the tube length is extremely short, the defrosting operation of step S2 is substantially not performed), and to designate the predetermined time duration as a long time duration when the tube length is long. Thus, in cases in which the decision of whether or not utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has concluded is made based on the tube length of the refrigerant tube 1d between the usage-side heat exchanger 6 and the switching mechanism 3, the decision can be made in view of the extent of the amount of stored head corresponding to the tube length of the refrigerant tube 1d (or the refrigerant communication tube). As a decision based on the temperature of the refrigerant in the usage-side heat exchanger 6, a predetermined temperature of the refrigerant in the usage-side heat exchanger 6 is designated, the predetermined temperature corresponding to a state in which the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and the effect of improving the defrosting capacity is not sufficiently achieved after the start of the reverse cycle defrosting operation of step S2; and it can be determined that utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has concluded when the temperature of the refrigerant in the usage-side heat exchanger 6 decreases to this predetermined temperature or lower after the start of the reverse cycle defrosting operation of step S2. Thus, when the decision of whether or not utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has concluded is made based on the temperature of the refrigerant in the usage-side heat exchanger 6, the decision can be made in view of the temperature decrease on the usage side. As a decision based on the pressure of the refrigerant in the intake side of the compression mechanism 2, a predetermined pressure of the refrigerant in the intake side of the compression mechanism 2 is designated, the predetermined pressure corresponding to a state in which the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and the effect of improving the defrosting capacity is not sufficiently achieved after the start of the reverse cycle defrosting operation of step S2; and it can be determined that utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 is complete when the pressure of the refrigerant in the intake side of the compression mechanism 2 decreases to this predetermined pressure or lower after the start of the reverse cycle defrosting operation of step S2. Thus, when the decision of whether or not utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 has concluded is made based on the pressure of the refrigerant in the intake side of the compression mechanism 2, the decision can be made in view of the fact that the flow rate of the refrigerant drawn into the compression mechanism 2 decreases along with the temperature decrease on the usage side. The determination in step S3 may use any one of the three determination methods described above, or it may use a combination of any two or all three of the three determination methods described above. For example, it is considered more preferable when the decision based on the predetermined time duration designated according to the tube length of the refrigerant tube 1d is combined with either the decision based on the temperature of the refrigerant in the usage-side heat exchanger 6 or the decision based on the pressure of the refrigerant in the intake side of the compression mechanism 2 (in this case, the decision is made according to the elapse of the predetermined time duration and either the decrease of the refrigerant temperature to or below the predetermined temperature or the decrease of the refrigerant pressure to or below the predetermined pressure), because the decision can be made in view of both the temperature decrease on the usage side and the amount of heat stored.
The temperature decrease on the usage side can thereby be minimized in the refrigerant circuit 10 because circulation through the usage-side heat exchanger 6 into the compression mechanism 2 no longer continues excessively. Moreover, the temperature of the intermediate-pressure refrigerant in the refrigeration cycle drawn into the second-stage compression element 2d decreases (refer to points B and G in the lines indicating the refrigeration cycle shown by the dashed lines of
Next, in cases in which it is determined by the process in steps S3 to S5 that utilization of the stored heat has not concluded, or in cases in which it is determined that utilization of the stored heat has concluded and a switch is made to the defrosting operation, a decision is made in step S6 as to whether or not defrosting of the heat source-side heat exchanger 4 is complete. This decision is made based on the temperature of refrigerant flowing through the heat source-side heat exchanger 4 as detected by the heat source-side heat exchange temperature sensor 51, and/or on the operation time of the defrosting operation. For example, in the case that the temperature of refrigerant in the heat source-side heat exchanger 4 as detected by the heat source-side heat exchange temperature sensor 51 is equal to or greater than a temperature equivalent to conditions at which frost deposits do not occur, or in the case that the defrosting operation has continued for a predetermined time or longer, it is determined that defrosting of the heat source-side heat exchanger 4 has concluded. In the case that the temperature conditions or time conditions are not met, it is determined that defrosting of the heat source-side heat exchanger 4 is not complete. In the case that a temperature sensor is provided to the inlet or outlet of the heat source-side heat exchanger 4, the temperature of the refrigerant as detected by either of these temperature sensors may be used in the determination of the temperature conditions instead of the refrigerant temperature detected by the heat source-side heat exchange temperature sensor 51. In cases in which it is determined in step S6 that defrosting of the heat source-side heat exchanger 4 has not concluded, the process returns once again to steps S3 to S5, and in cases in which it is determined that defrosting of the heat source-side heat exchanger 4 has concluded, the process advances to step S7, the defrosting operation is ended, and a process is again performed for restarting the air-warming operation. More specifically, a process is performed for switching the switching mechanism 3 from the cooling operation state to the heating operation state (i.e. the air-warming operation).
Thus, in the air-conditioning apparatus 1 (refrigeration apparatus) of the present embodiment, during at least the beginning of the reverse cycle defrosting operation, which takes place from the start of the defrosting operation until the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and a state arises in which the effect of improving the defrosting capacity is not sufficiently achieved, a state is created in which refrigerant does not return to the second-stage compression element 2d through the first second-stage injection tube 18c (refer to steps S2, S3, and S6), and sufficient utilization is made of the heat stored in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 by the air-warming operation which was being performed until immediately before the reverse cycle defrosting operation was performed to improve the defrosting capacity per unit flow rate of the refrigerant during the reverse cycle defrosting operation. After the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and a state has arisen in which the effect of improving the defrosting capacity is not sufficiently achieved, a state is created in which refrigerant does not return to the second-stage compression element 2d through the first second-stage injection tube 18c (refer to steps S3 to S6), similar to the air-cooling operation, and in the refrigerant circuit 10, the temperature decrease on the usage side is minimized by preventing the circulation through the usage-side heat exchanger 6 into the compression mechanism 2 from continuing excessively, while as much defrosting capacity as possible is guaranteed by increasing the flow rate of the refrigerant discharged from the second-stage compression element 2d. Specifically, in this air-conditioning apparatus 1, when the reverse cycle defrosting operation is performed, it is possible to improve the defrosting capacity while minimizing the temperature decrease on the usage side.
(3) Modification 1In the embodiment described above, in the air-conditioning apparatus 1 configured to be capable of switching between the air-cooling operation and the air-warming operation via the switching mechanism 3, the first second-stage injection tube 18c is provided for performing intermediate pressure injection through the receiver 18 as a gas-liquid separator, and intermediate pressure injection is performed by the receiver 18 as a gas-liquid separator, but instead of intermediate pressure injection by the receiver 18, another possible option is to provide a second second-stage injection tube 19 and an economizer heat exchanger 20 and to perform intermediate pressure injection through the economizer heat exchanger 20.
For example, as shown in
The second second-stage injection tube 19 has a function for branching off and returning the refrigerant cooled in the heat source-side heat exchanger 4 or the usage-side heat exchanger 6 to the second-stage compression element 2d of the compression mechanism 2. In the present modification, the second second-stage injection tube 19 is provided so as to branch off refrigerant flowing through the receiver inlet tube 18a and return the refrigerant to the second-stage compression element 2d. More specifically, the second second-stage injection tube 19 is provided so as to branch off and return the refrigerant from a position (i.e., between the heat source-side heat exchanger 4 and the first expansion mechanism 5a when the switching mechanism 3 is in the cooling operation state, or between the usage-side heat exchanger 6 and the first expansion mechanism 5a when the switching mechanism 3 is in the heating operation state) on the upstream side of the first expansion mechanism 5a of the receiver inlet tube 18a to a position on the downstream side of the intercooler 7 of the intermediate refrigerant tube 8. The second second-stage injection tube 19 is provided with a second second-stage injection valve 19a whose opening degree can be controlled. The second second-stage injection valve 19a is an electrically driven expansion valve in the present modification.
The economizer heat exchanger 20 is a heat exchanger for carrying out heat exchange between the refrigerant from which heat has been released in the heat source-side heat exchanger 4 or the usage-side heat exchanger 6 and the refrigerant that flows through the second second-stage injection tube 19 (more specifically, the refrigerant that has been depressurized to near intermediate pressure in the second second-stage injection valve 19a). In the present modification, the economizer heat exchanger 20 is provided so as to perform heat exchange between the refrigerant flowing through a position in the receiver inlet tube 18a upstream of the first expansion mechanism 5a (i.e., between the heat source-side heat exchanger 4 and the first expansion mechanism 5a when the switching mechanism 3 is in the cooling operation state, or between the usage-side heat exchanger 6 and the first expansion mechanism 5a when the switching mechanism 3 is in the heating operation state) and the refrigerant flowing through the second second-stage injection tube 19, and the economizer heat exchanger 20 has a passage through which both refrigerants flow against each other. In the present modification, the economizer heat exchanger 20 is provided upstream of the second second-stage injection tube 19 of the receiver inlet tube 18a. Therefore, the refrigerant from which heat has been released in the heat source-side heat exchanger 4 or usage-side heat exchanger 6 is branched off in the receiver inlet tube 18a into the second second-stage injection tube 19 before undergoing heat exchange in the economizer heat exchanger 20, and heat exchange is then conducted in the economizer heat exchanger 20 with the refrigerant flowing through the second second-stage injection tube 19.
Furthermore, the air-conditioning apparatus 1 of the present modification is provided with various sensors. Specifically, the intermediate refrigerant tube 8 or the compression mechanism 2 is provided with an intermediate pressure sensor 54 for detecting the pressure of the refrigerant that flows through the intermediate refrigerant tube 8. The outlet of the second second-stage injection tube 19 side of the economizer heat exchanger 20 is provided with an economizer outlet temperature sensor 55 for detecting the temperature of the refrigerant at the outlet of the second second-stage injection tube 19 side of the economizer heat exchanger 20.
Next, the action of the air-conditioning apparatus 1 will be described using
<Air-Cooling Operation>
During the air-cooling operation, the switching mechanism 3 is brought to the cooling operation state shown by the solid lines in
When the refrigerant circuit 110 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 of the present modification, the second second-stage injection tube 19 and the economizer heat exchanger 20 are provided to branch off the refrigerant whose heat has been radiated in the heat source-side heat exchanger 4 and return the refrigerant to the second-stage compression element 2d, and the temperature of the refrigerant drawn into the second-stage compression element 2d can therefore be kept even lower without heat being radiated to the exterior (refer to points C and G in
Moreover, the intermediate pressure injection by the economizer heat exchanger 20 used in the present modification is more beneficial than the intermediate pressure injection by the receiver 18 as a gas-liquid separator used in the embodiment described above, because in a refrigerant circuit configuration in which no significant depressurizing operations are performed except for the first expansion mechanism 5a as a heat source-side expansion mechanism after the refrigerant is cooled in the heat source-side heat exchanger 4 as a radiator and the pressure difference from the high pressure in the refrigeration cycle to the nearly intermediate pressure of the refrigeration cycle can be used, the quantity of heat exchanged in the economizer heat exchanger 20 can be increased, and the flow rate of the refrigerant passing through the second second-stage injection tube 19 and returning to the second-stage compression element 2d can thereby be increased. Particularly in cases in which refrigerant that operates in the supercritical range is used as in the present modification, the intermediate pressure injection by the economizer heat exchanger 20 is extremely beneficial because there is an extremely large pressure difference from the high pressure in the refrigeration cycle to the nearly intermediate pressure of the refrigeration cycle.
<Air-Warming Operation>
During the air-warming operation, the switching mechanism 3 is brought to the heating operation state shown by the dashed lines in
When the refrigerant circuit 110 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 of the present modification, similar to the embodiment described above, the second second-stage injection tube 19 and economizer heat exchanger 20 are provided to branch off the refrigerant whose heat has been radiated in the usage-side heat exchanger 6 and return the refrigerant to the second-stage compression element 2d similar to the air-cooling operation; therefore, the temperature of the refrigerant drawn into the second-stage compression element 2d can be further minimized without heat being radiated to the exterior (refer to points C and G
Moreover, the intermediate pressure injection by the economizer heat exchanger 20 used in the present modification is more beneficial than the intermediate pressure injection by the receiver 18 as a gas-liquid separator used in the embodiment described above, similar to the air-cooling operation, because in a refrigerant circuit configuration in which no significant depressurizing operations are performed except for the first expansion mechanism 5a as a heat source-side expansion mechanism after the refrigerant is cooled in the usage-side heat exchanger 6 as a radiator and the pressure difference from the high pressure in the refrigeration cycle to the nearly intermediate pressure of the refrigeration cycle can be used, the quantity of heat exchanged in the economizer heat exchanger 20 can be increased, and the flow rate of the refrigerant passing through the second second-stage injection tube 19 and returning to the second-stage compression element 2d can thereby be increased. Particularly in cases in which refrigerant that operates in the supercritical range is used as in the present modification, the intermediate pressure injection by the economizer heat exchanger 20 is extremely beneficial because there is an extremely large pressure difference from the high pressure in the refrigeration cycle to the nearly intermediate pressure of the refrigeration cycle.
<Defrosting Operation>
In the present modification, the second second-stage injection tube 19 and the economizer heat exchanger 20 are provided and intermediate pressure injection by the economizer heat exchanger 20 is used, which is different from the embodiment described above in which intermediate pressure injection by the receiver 18 as a gas-liquid separator is used, but the modification and embodiment are similar in having the objectives of reducing the temperature on the usage side when the reverse cycle defrosting operation is performed and/or utilizing the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3.
In view of this, in the present modification, in step S2 shown in
Thereby, as in the embodiment described above, during at least the beginning of the reverse cycle defrosting operation, which takes place from the start of the defrosting operation until the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and a state arises in which the effect of improving the defrosting capacity is not sufficiently achieved, circulation is performed in the refrigerant circuit 110 in which the refrigerant discharged from the compression mechanism 2 is actively drawn into the compression mechanism 2 through the usage-side heat exchanger 6, and the low-pressure refrigerant heated and evaporated in the usage-side heat exchanger 6 (refer to point W in the lines indicating the refrigeration cycle shown by the solid lines in
In the present modification, in step S5 shown in
Thereby, as in the embodiment described above, after the amount of stored heat in the refrigerant tube 1 d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and a state has arisen in which the effect of improving the defrosting capacity is not sufficiently achieved, the temperature decrease on the usage side is minimized in the refrigerant circuit 110 because the circulation through the usage-side heat exchanger 6 into the compression mechanism 2 no longer continues excessively. Moreover, the refrigerant is made to return to the second-stage compression element 2d through the second second-stage injection tube 19, whereby the temperature of the intermediate-pressure refrigerant in the refrigeration cycle drawn into the second-stage compression element 2d decreases (refer to points B and G in the lines indicating the refrigeration cycle shown by the dashed lines in
Thus, in the present modification, the same effects as those of the defrosting operation of the embodiment described above are achieved, and since intermediate pressure injection by the economizer heat exchanger 20 is used, the effect of minimizing the temperature decrease on the usage side can be improved more so than in the case of using intermediate pressure injection by the receiver 18 in the embodiment described above.
The other steps S1, S3, S4, S6, and S7 of the defrosting operation in the present modification are identical to those of the defrosting operation in the embodiment described above, and are therefore not described herein.
(4) Modification 2In the refrigerant circuits 10 and 110 (
For example, the refrigerant circuit 110 of Modification 1 described above can be replaced by a refrigerant circuit 210 provided with the intermediate heat exchanger 7 and an intermediate heat exchanger bypass tube 9, as shown in
The intermediate heat exchanger 7 herein is a heat exchanger which is provided to the intermediate refrigerant tube 8 and which functions as a cooler of refrigerant discharged from the first-stage compression element 2c and drawn into the compression element 2d, and a fin-and-tube heat exchanger is used in the present modification. The intermediate heat exchanger 7 is integrated with the heat source-side heat exchanger 4. More specifically, the intermediate heat exchanger 7 is integrated by sharing heat transfer fins with the heat source-side heat exchanger 4. In the present modification, the air as the heat source is supplied by the heat source-side fan 40 for supplying air to the heat source-side heat exchanger 4. Specifically, the heat source-side fan 40 is designed so as to supply air as a heat source to both the heat source-side heat exchanger 4 and the intermediate heat exchanger 7.
An intermediate heat exchanger bypass tube 9 is connected to the intermediate refrigerant tube 8 so as to bypass the intermediate heat exchanger 7. This intermediate heat exchanger bypass tube 9 is a refrigerant tube for limiting the flow rate of refrigerant flowing through the intermediate heat exchanger 7. The intermediate heat exchanger bypass tube 9 is provided with an intermediate heat exchanger bypass on/off valve 11. The intermediate heat exchanger bypass on/off valve 11 is an electromagnetic valve in the present modification. In the present modification, the intermediate heat exchanger bypass on/off valve 11 essentially is controlled so as to close when the switching mechanism 3 is set for the cooling operation state, and to open when the switching mechanism 3 is set for the heating operation state. In other words, excluding cases in which temporary operations such as the hereinafter-described defrosting operation are performed, the intermediate heat exchanger bypass on/off valve 11 essentially is controlled so as to close when the air-cooling operation is performed and to open when the air-warming operation is performed.
In the intermediate refrigerant tube 8, an intermediate heat exchanger on/off valve 12 is provided to the portion extending from the connection with the end of the intermediate heat exchanger bypass tube 9 near the first-stage compression element 2c to the end of the intermediate heat exchanger 7 near the first-stage compression element 2c. This intermediate heat exchanger on/off valve 12 is a mechanism for limiting the flow rate of refrigerant flowing through the intermediate heat exchanger 7. The intermediate heat exchanger on/off valve 12 is an electromagnetic valve in the present modification. Excluding cases in which temporary operations such as the hereinafter-described defrosting operation are performed, in the present modification the intermediate heat exchanger on/off valve 12 is essentially controlled so as to open when the switching mechanism 3 is set for the cooling operation state, and to close when the switching mechanism 3 is set for the heating operation state. In other words, the intermediate heat exchanger on/off valve 12 is controlled so as to open when the air-cooling operation is performed and close when the air-warming operation is performed.
The intermediate refrigerant tube 8 is also provided with a non-return mechanism 15 for allowing refrigerant to flow from the discharge side of the first-stage compression element 2c to the intake side of the second-stage compression element 2d and for blocking the refrigerant from flowing from the intake side of the second-stage compression element 2d to the discharge side of the first-stage compression element 2c. The non-return mechanism 15 is a non-return valve in the present modification. In the present modification, the non-return mechanism 15 is provided to the portion of the intermediate refrigerant tube 8 extending from the end of the intermediate heat exchanger 7 near the second-stage compression element 2d to the connection with the end of the intermediate heat exchanger bypass tube 9 near the second-stage compression element 2d.
Furthermore, an intermediate heat exchange outlet temperature sensor 52 for detecting the temperature of the refrigerant in the outlet of the intermediate heat exchanger 7 is provided to the outlet of the intermediate heat exchanger 7.
Next, the action of the air-conditioning apparatus 1 will be described using
<Air-Cooling Operation>
During the air-cooling operation, the switching mechanism 3 is brought to the cooling operation state shown by the solid lines in
When the refrigerant circuit 210 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 of the present modification, in addition to the configuration of the intermediate pressure injection (as performed by the second second-stage injection tube 19 and the economizer heat exchanger 20 herein), the intermediate heat exchanger 7 is provided to the intermediate refrigerant tube 8 for drawing the refrigerant discharged from the compression element 2c into the compression element 2d, and in the air-cooling operation, the intermediate heat exchanger on/off valve 12 is opened and the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger bypass tube 9 is closed, thereby bringing the intermediate heat exchanger 7 to a state of functioning as a cooler. Therefore, the temperature of the refrigerant drawn into the compression element 2d on the second-stage side of the compression element 2c decreases (refer to points G and G′ in
<Air-Warming Operation>
During the air-warming operation, the switching mechanism 3 is brought to the heating operation state shown by the dashed lines in
When the refrigerant circuit 210 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 of the present modification, in addition to the configuration of the intermediate pressure injection (as performed by the second second-stage injection tube 19 and the economizer heat exchanger 20 herein), the intermediate heat exchanger 7 is provided to the intermediate refrigerant tube 8 for drawing the refrigerant discharged from the compression element 2c into the compression element 2d, and in the air-warming operation, the intermediate heat exchanger on/off valve 12 is closed and the intermediate heat exchanger bypass on/off valve 11 of the intermediate heat exchanger bypass tube 9 is opened, thereby bringing the intermediate heat exchanger 7 to a state of not functioning as a cooler. Therefore, the decrease in the temperature of the refrigerant discharged from the compression mechanism 2 is minimized, more so than in cases in which the intermediate heat exchanger 7 is made to function as a cooler, similar to the air-cooling operation described above. Therefore, in the air-conditioning apparatus 1, heat radiation to the exterior can be minimized, temperature decreases can be minimized in the refrigerant supplied to the usage-side heat exchanger 6 functioning as a refrigerant cooler, loss of heating performance in the usage-side heat exchanger 6 can be reduced, and loss of operating efficiency can be prevented, in comparison with cases in which the intermediate heat exchanger 7 is made to function as a radiator similar to the air-cooling operation described above.
<Defrosting Operation>
In the present modification, since the intermediate heat exchanger 7 is provided to the intermediate refrigerant tube 8 for drawing the refrigerant discharged from the compression element 2c into the compression element 2d, a heat exchanger having air as a heat source is used as the intermediate heat exchanger 7, and the intermediate heat exchanger 7 is integrated with the heat source-side heat exchanger 4; there is a risk of frost deposition occurring on the intermediate heat exchanger 7, although the frost deposition is not much in comparison with the heat source-side heat exchanger 4, and it is therefore preferable for refrigerant to flow not only to the heat source-side heat exchanger 4 but to the intermediate heat exchanger 7 as well and for defrosting of the intermediate heat exchanger 7 to be performed.
In view of this, in the present modification, in step S2 shown in
Defrosting of the intermediate heat exchanger 7 is thereby performed along with defrosting of the heat source-side heat exchanger 4. Since the amount of frost deposition in the intermediate heat exchanger 7 is small, defrosting of the intermediate heat exchanger 7 will be complete before defrosting of the heat source-side heat exchanger 4 is complete and before utilization of the stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 is determined to be complete in step S3 shown in
In view of this, in the present modification, in step S6 shown in
Heat radiation from the intermediate heat exchanger 7 to the exterior thereby does not take place, the decrease in the temperature of the refrigerant drawn into the second-stage compression element 2d is therefore minimized, and as a result, the decrease in the temperature of the refrigerant discharged from the compression mechanism 2 can be minimized, and the decrease in the defrosting capacity of the heat source-side heat exchanger 4 can be minimized (Refer to the refrigeration cycle shown by the solid lines in
In the present modification, in step S5 shown in
Thereby, as in Modification 1 described above, after a state has arisen in which the amount of stored heat in the refrigerant tube 1d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 decreases and the effect of improving the defrosting capacity is not sufficiently achieved, circulation through the usage-side heat exchanger 6 into the compression mechanism 2 is no longer continued excessively in the refrigerant circuit 210, the temperature decrease on the usage side can therefore be minimized, and as much defrosting capacity as possible can be guaranteed because the flow rate of the refrigerant discharged from the second-stage compression element 2d increases.
Thus, in the present modification, the same effects as those of the defrosting operation of Modification 1 described above are achieved, the heat stored in the refrigerant tube 1 d or the like between the usage-side heat exchanger 6 and the switching mechanism 3 can be utilized to efficiently defrost the intermediate heat exchanger 7, and after defrosting of the intermediate heat exchanger 7 is complete, the refrigerant bypasses so as not to flow to the intermediate heat exchanger 7, whereby needless heat radiation to the exterior is suppressed, and the loss of defrosting capacity of the heat source-side heat exchanger 4 can be minimized.
The other steps S1, S3, S4, and S7 of the defrosting operation in the present modification are the same as in the defrosting operation of Modification 1 described above, and are therefore not described herein.
(5) Modification 3In the refrigerant circuits 110 and 210 (see
However, there are cases in which the configuration has a plurality of usage-side heat exchangers 6 connected to each other in parallel with the objective of performing air cooling and/or air warming corresponding to air-conditioning loads for a plurality of air-conditioned spaces, and usage-side expansion mechanisms 5c are provided between the receiver 18 as a gas-liquid separator and the usage-side heat exchangers 6 so as to correspond to each of the usage-side heat exchangers 6, in order to make it possible to control the flow rates of refrigerant flowing through each of the usage-side heat exchangers 6 and obtain the refrigeration loads required in each of the usage-side heat exchangers 6.
For example, although the details are not shown, in the refrigerant circuit 210 (see
In such a configuration, intermediate pressure injection by the economizer heat exchanger 20 is beneficial, similar to Modification 2 described above, in conditions in which the pressure difference from the high pressure in the refrigeration cycle to the nearly intermediate pressure of the refrigeration cycle can be used without any significant depressurizing operations being performed except for the first expansion mechanism 5a as a heat source-side expansion mechanism after the refrigerant is cooled in the heat source-side heat exchanger 4 as a radiator, as in the case in the air-cooling operation in which the switching mechanism 3 is brought to the cooling operation state.
However, in conditions in which each of the usage-side expansion mechanisms 5c control the flow rate of the refrigerant flowing through each of the usage-side heat exchangers 6 as radiators so as to obtain the refrigeration loads required in each of the usage-side heat exchangers 6 as radiators, and the flow rate of the refrigerant passing through each of the usage-side heat exchangers 6 as radiators is mostly determined by depressurizing the refrigerant by controlling the opening degrees of the usage-side expansion mechanisms 5c provided downstream of each of the usage-side heat exchangers 6 as radiators and upstream of the economizer heat exchanger 20, as in the case in the air-warming operation in which the switching mechanism 3 is brought to the heating operation state; the extent to which the refrigerant is depressurized by controlling the opening degrees of the usage-side expansion mechanisms 5c fluctuates not only according to the flow rate of the refrigerant flowing through each of the usage-side heat exchangers 6 as radiators but also according to the state of the flow rate distribution among the plurality of usage-side heat exchangers 6 as radiators, and there are cases in which a state arises in which the extent of depressurization differs greatly among the plurality of usage-side expansion mechanisms 5c, or the extent of depressurization in the usage-side expansion mechanisms 5c is comparatively large. Therefore, there is a risk that the pressure of the refrigerant in the inlet of the economizer heat exchanger 20 will decrease, in which case there is a risk that the rate of heat exchange in the economizer heat exchanger 20 (i.e., the flow rate of the refrigerant flowing through the second second-stage injection tube 19) will decrease and use will be difficult. Particularly in cases in which this type of air-conditioning apparatus 1 is configured as a separate-type air-conditioning apparatus in which a heat source unit including primarily the compression mechanism 2, the heat source-side heat exchanger 4, and the receiver 18 is connected by a communication tube with a usage unit including primarily the usage-side heat exchanger 6, the communication tube could be extremely long depending on the arrangement of the usage unit and the heat source unit; therefore, the pressure drop has an effect, and the pressure of the refrigerant in the inlet of the economizer heat exchanger 20 decreases further. In cases in which there is a risk that the pressure of the refrigerant in the inlet of the economizer heat exchanger 20 will decrease, it is beneficial to use intermediate pressure injection by the receiver 18 as a gas-liquid separator in the embodiment described above, which can be used even in conditions in which there is a small pressure difference between the pressure in the receiver 18 and the intermediate pressure in the refrigeration cycle (the pressure of the refrigerant flowing through the intermediate refrigerant tube 8 in this case).
In cases in which the configuration has a plurality of usage-side heat exchangers 6 connected to each other in parallel with the objective of performing air cooling and/or air warming corresponding to air-conditioning loads for a plurality of air-conditioned spaces, and a configuration is used which is provided with usage-side expansion mechanisms 5c between the receiver 18 and the usage-side heat exchangers 6 so as to correspond to each of the usage-side heat exchangers 6 in order to make it possible to control the flow rates of refrigerant flowing through each of the usage-side heat exchangers 6 and obtain the refrigeration loads required in each of the usage-side heat exchangers 6 as described above; during the air-cooling operation, the refrigerant depressurized by the first expansion mechanism 5a to a nearly saturated pressure and temporarily retained in the receiver 18 (refer to point L in
In view of this, in the present modification, the configuration of Modification 2 described above (see
The second intake return tube 95 herein is a refrigerant tube for branching off the refrigerant fed from the heat source-side heat exchanger 4 as a radiator to the usage-side heat exchangers 6 and returning the refrigerant to the intake side of the compression mechanism 2 (i.e., the intake tube 2a). In the present modification, the second intake return tube 95 is provided so as to branch off the refrigerant fed from the receiver 18 to the usage-side expansion mechanisms 5c. More specifically, the second intake return tube 95 is provided so as to branch off the refrigerant from a position upstream of the subcooling heat exchanger 96 (i.e., between the receiver 18 and the subcooling heat exchanger 96) and return the refrigerant to the intake tube 2a. This second intake return tube 95 is provided with a second intake return valve 95a whose opening degree can be controlled. The second intake return valve 95a is an electrically driven expansion valve in the present modification.
The subcooling heat exchanger 96 is a heat exchanger for performing heat exchange between the refrigerant fed from the heat source-side heat exchanger 4 as a radiator to the usage-side heat exchangers 6 as evaporators and the refrigerant flowing through the second intake return tube 95 (more specifically, the refrigerant that has been depressurized in the second intake return valve 95a to a nearly low pressure). In the present modification, the subcooling heat exchanger 96 is provided so as to perform heat exchange between the refrigerant flowing through a position upstream of the usage-side expansion mechanisms 5c (i.e., between the position where the second intake return tube 95 branches off and the usage-side expansion mechanisms 5c) and the refrigerant flowing through the second intake return tube 95. In the present modification, the subcooling heat exchanger 96 is provided farther downstream than the position where the second intake return tube 95 branches off. Therefore, the refrigerant cooled in the heat source-side heat exchanger 4 as a radiator is branched off to the second intake return tube 95 after passing through the economizer heat exchanger 20 as a cooler, and in the subcooling heat exchanger 96, heat exchange is performed with the refrigerant flowing through the second intake return tube 95.
The first second-stage injection tube 18c and the first intake return tube 18f are integrated in the portion near the receiver 18, similar to the embodiment described above. The first second-stage injection tube 18c and the second second-stage injection tube 19 are integrated in the portion near the intermediate refrigerant tube 8. The first intake return tube 18f and the second intake return tube 95 are integrated in the portion on the intake side of the compression mechanism 2. In the present modification, the usage-side expansion mechanisms 5c are electrically driven expansion valves. In the present modification, since the second second-stage injection tube 19 and the economizer heat exchanger 20 are used during the air-cooling operation, and on the other hand the first second-stage injection tube 18c is used during the air-warming operation as described above, there is no need for the direction of refrigerant flow to the economizer heat exchanger 20 to be constant during both the air-cooling operation and the air-warming operation, and the bridge circuit 17 can therefore be omitted to simplify the configuration of the refrigerant circuit 310.
The outlet of the subcooling heat exchanger 96 on the side near the second intake return tube 95 is provided with a subcooling heat exchange outlet temperature sensor 59 for detecting the temperature of the refrigerant in the outlet of the subcooling heat exchanger 96 on the side near the second intake return tube 95.
Next, the action of the air-conditioning apparatus 1 will be described using
<Air-Cooling Operation>
During the air-cooling operation, the switching mechanism 3 is brought to the cooling operation state shown by the solid lines in
When the refrigerant circuit 310 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 of the present modification, in addition to the intermediate heat exchanger 7 being made to function as a cooler similar to the air-cooling operation in Modification 2 described above, the second second-stage injection tube 19 and the economizer heat exchanger 20 are provided to ensure that the refrigerant whose heat has been radiated in the heat source-side heat exchanger 4 is branched off and returned to the second-stage compression element 2d, and the temperature of the refrigerant drawn into the second-stage compression element 2d can therefore be kept even lower without radiating heat to the exterior, similar to Modification 2 described above. Thereby, the temperature of the refrigerant discharged from the compression mechanism 2 is kept low, and the power consumption of the compression mechanism 2 can be further reduced and operating efficiency further improved in comparison with cases in which the second second-stage injection tube 19 and the economizer heat exchanger 20 are not provided, because heat radiation loss can be further reduced.
Moreover, in the present modification, since the refrigerant fed from the receiver 18 to the usage-side expansion mechanisms 5c (refer to point I in
<Air-Warming Operation>
During the air-warming operation, the switching mechanism 3 is brought to the heating operation state shown by the dashed lines in
When the refrigerant circuit 310 is in this state, low-pressure refrigerant (refer to point A in
Thus, in the air-conditioning apparatus 1 of the present modification, the intermediate heat exchanger 7 is brought to a state of not functioning as a cooler similar to the air-warming operation in Modification 2 described above, and the first second-stage injection tube 18c is provided to branch off the refrigerant whose heat has been radiated in the heat source-side heat exchanger 4 and return the refrigerant to the second-stage compression element 2d, similar to the air-warming operation in the embodiment described above; therefore, the temperature of the refrigerant drawn into the second-stage compression element 2d can be kept lower without heat being radiated to the exterior, similar to the embodiment described above. Thereby, although the temperature of the refrigerant discharged from the compression mechanism 2 decreases and the heating capacity per unit flow rate of the refrigerant in the usage-side heat exchangers 6 decreases, the flow rate of the refrigerant discharged from the second-stage compression element 2d increases, the decrease in the heating capacity of the usage-side heat exchangers 6 is therefore minimized, and as a result, the power consumption of the compression mechanism 2 can be reduced and operating efficiency can be improved.
<Defrosting Operation>
In the present modification, the second intake return tube 95 and the subcooling heat exchanger 96 are provided so that refrigerant fed from the receiver 18 to the usage-side expansion mechanisms 5c during the air-cooling operation can be cooled to a subcooled state. Therefore, in step S2 shown in
In view of this, in the present modification, in step S2 shown in
Thereby, in the refrigerant circuit 310, the second intake return tube 95 and the subcooling heat exchanger 96 no longer pose a hindrance to utilizing the heat stored in the refrigerant tube 1d or the like between the usage-side heat exchangers 6 and the switching mechanism 3.
In the present modification, intermediate pressure injection by the economizer heat exchanger 20 and intermediate pressure injection by the receiver 18 as a gas-liquid separator are used according to the characteristics in the air-cooling operation and the air-warming operation. Therefore, in step S5 shown in
In view of this, in the present modification, taking into account the possibility of controlling the opening degree of the second second-stage injection valve 19a, a state of using intermediate pressure injection by the economizer heat exchanger 20 is created (that is, refrigerant is returned to the second-stage compression element 2d through the second second-stage injection tube 19), similar to Modifications 1 and 2 described above, the flow rate of the refrigerant flowing through the usage-side heat exchangers 6 is further reduced, and the flow rate of the refrigerant flowing through the heat source-side heat exchanger 4 is further increased (refer to the refrigeration cycle shown by the dashed lines in
Thus, in the present modification, the same effects as those of the defrosting operation of Modification 2 described above are achieved, it is possible to promote utilization of the stored heat in the refrigerant tube 1 d or the like between the usage-side heat exchangers 6 and the switching mechanism 3 and to minimize the temperature decrease on the usage side by appropriately switching the second intake return tube 95 and the subcooling heat exchanger 96 between use and non-use, and taking into account the fact that the opening degree of the second second-stage injection valve 19a can be controlled, a state of using intermediate pressure injection by the economizer heat exchanger 20 can be created to effectively minimize the temperature decrease on the usage side when the reverse cycle defrosting operation is performed during a state of using intermediate pressure injection.
The other steps S1, S3, S4, S6, and S7 of the defrosting operation in the present modification are similar to those of the defrosting operation in Modification 2 described above, and are therefore not described herein.
(6) Modification 4In the above-described embodiment and the modifications thereof, a two-stage compression-type compression mechanism 2 is configured such that the refrigerant discharged from the first-stage compression element of two compression elements 2c, 2d is sequentially compressed in the second-stage compression element by one compressor 21 having a single-axis two-stage compression structure, but other options include using a compression mechanism having more stages than a two-stage compression system, such as a three-stage compression system or the like; or configuring a multistage compression mechanism by connecting in series a plurality of compressors incorporated with a single compression element and/or compressors incorporated with a plurality of compression elements. In cases in which the capacity of the compression mechanism must be increased, such as cases in which numerous usage-side heat exchangers 6 are connected, for example, a parallel multistage compression-type compression mechanism may be used in which two or more multistage compression-type compression mechanisms are connected in parallel.
For example, the refrigerant circuit 310 in Modification 3 described above (see
In the present modification, the first compression mechanism 103 is configured using a compressor 29 for subjecting the refrigerant to two-stage compression through two compression elements 103c, 103d, and is connected to a first intake branch tube 103a which branches off from an intake header tube 102a of the compression mechanism 102, and also to a first discharge branch tube 103b whose flow merges with a discharge header tube 102b of the compression mechanism 102. In the present modification, the second compression mechanism 104 is configured using a compressor 30 for subjecting the refrigerant to two-stage compression through two compression elements 104c, 104d, and is connected to a second intake branch tube 104a which branches off from the intake header tube 102a of the compression mechanism 102, and also to a second discharge branch tube 104b whose flow merges with the discharge header tube 102b of the compression mechanism 102. Since the compressors 29, 30 have the same configuration as the compressor 21 in the embodiment and modifications thereof described above, symbols indicating components other than the compression elements 103c, 103d, 104c, 104d are replaced with symbols beginning with 29 or 30, and these components are not described. The compressor 29 is configured so that refrigerant is drawn from the first intake branch tube 103a, the drawn refrigerant is compressed by the compression element 103c and then discharged to a first inlet-side intermediate branch tube 81 that constitutes the intermediate refrigerant tube 8, the refrigerant discharged to the first inlet-side intermediate branch tube 81 is caused to be drawn into the compression element 103d by way of an intermediate header tube 82 and a first outlet-side intermediate branch tube 83 constituting the intermediate refrigerant tube 8, and the refrigerant is further compressed and then discharged to the first discharge branch tube 103b. The compressor 30 is configured so that refrigerant is drawn through the second intake branch tube 104a, the drawn refrigerant is compressed by the compression element 104c and then discharged to a second inlet-side intermediate branch tube 84 constituting the intermediate refrigerant tube 8, the refrigerant discharged to the second inlet-side intermediate branch tube 84 is drawn into the compression element 104d via the intermediate header tube 82 and a second outlet-side intermediate branch tube 85 constituting the intermediate refrigerant tube 8, and the refrigerant is further compressed and then discharged to the second discharge branch tube 104b. In the present modification, the intermediate refrigerant tube 8 is a refrigerant tube for drawing refrigerant discharged from the compression elements 103c, 104c connected to the first-stage sides of the compression elements 103d, 104d into the compression elements 103d, 104d connected to the second-stage sides of the compression elements 103c, 104c, and the intermediate refrigerant tube 8 primarily comprises the first inlet-side intermediate branch tube 81 connected to the discharge side of the first-stage compression element 103c of the first compression mechanism 103, the second inlet-side intermediate branch tube 84 connected to the discharge side of the first-stage compression element 104c of the second compression mechanism 104, the intermediate header tube 82 whose flow merges with both inlet-side intermediate branch tubes 81, 84, the first discharge-side intermediate branch tube 83 branching off from the intermediate header tube 82 and connected to the intake side of the second-stage compression element 103d of the first compression mechanism 103, and the second outlet-side intermediate branch tube 85 branching off from the intermediate header tube 82 and connected to the intake side of the second-stage compression element 104d of the second compression mechanism 104. The discharge header tube 102b is a refrigerant tube for feeding refrigerant discharged from the compression mechanism 102 to the switching mechanism 3. A first oil separation mechanism 141 and a first non-return mechanism 142 are provided to the first discharge branch tube 103b connected to the discharge header tube 102b. A second oil separation mechanism 143 and a second non-return mechanism 144 are provided to the second discharge branch tube 104b connected to the discharge header tube 102b. The first oil separation mechanism 141 is a mechanism whereby refrigeration oil that accompanies the refrigerant discharged from the first compression mechanism 103 is separated from the refrigerant and returned to the intake side of the compression mechanism 102. The first oil separation mechanism 141 mainly has a first oil separator 141a for separating from the refrigerant the refrigeration oil that accompanies the refrigerant discharged from the first compression mechanism 103, and a first oil return tube 141b that is connected to the first oil separator 141a and that is used for returning the refrigeration oil separated from the refrigerant to the intake side of the compression mechanism 102. The second oil separation mechanism 143 is a mechanism whereby refrigeration oil that accompanies the refrigerant discharged from the second compression mechanism 104 is separated from the refrigerant and returned to the intake side of the compression mechanism 102. The second oil separation mechanism 143 mainly has a second oil separator 143a for separating from the refrigerant the refrigeration oil that accompanies the refrigerant discharged from the second compression mechanism 104, and a second oil return tube 143b that is connected to the second oil separator 143a and that is used for returning the refrigeration oil separated from the refrigerant to the intake side of the compression mechanism 102. In the present modification, the first oil return tube 141b is connected to the second intake branch tube 104a, and the second oil return tube 143c is connected to the first intake branch tube 103a. Accordingly, a greater amount of refrigeration oil returns to the compression mechanism 103, 104 that has the lesser amount of refrigeration oil even when there is an imbalance between the amount of refrigeration oil that accompanies the refrigerant discharged from the first compression mechanism 103 and the amount of refrigeration oil that accompanies the refrigerant discharged from the second compression mechanism 104, which is due to the imbalance in the amount of refrigeration oil retained in the first compression mechanism 103 and the amount of refrigeration oil retained in the second compression mechanism 104. The imbalance between the amount of refrigeration oil retained in the first compression mechanism 103 and the amount of refrigeration oil retained in the second compression mechanism 104 is therefore resolved. In the present modification, the first intake branch tube 103a is configured so that the portion leading from the flow juncture with the second oil return tube 143b to the flow juncture with the intake header tube 102a slopes downward toward the flow juncture with the intake header tube 102a, while the second intake branch tube 104a is configured so that the portion leading from the flow juncture with the first oil return tube 141b to the flow juncture with the intake header tube 102a slopes downward toward the flow juncture with the intake header tube 102a. Therefore, even if either one of the two-stage compression-type compression mechanisms 103, 104 is stopped, refrigeration oil being returned from the oil return tube corresponding to the operating compression mechanism to the intake branch tube corresponding to the stopped compression mechanism is returned to the intake header tube 102a, and there will be little likelihood of a shortage of oil supplied to the operating compression mechanism. The oil return tubes 141b, 143b are provided with depressurization mechanisms 141 c, 143c for depressurizing the refrigeration oil that flows through the oil return tubes 141b, 143b. The non-return mechanism 142, 144 are mechanisms for allowing refrigerant to flow from the discharge side of the compression mechanisms 103, 104 to the switching mechanism 3, and for cutting off the flow of refrigerant from the switching mechanism 3 to the discharge side of the compression mechanisms 103, 104.
Thus, in the present modification, the compression mechanism 102 is configured by connecting two compression mechanisms in parallel; namely, the first compression mechanism 103 having two compression elements 103c, 103d and configured so that refrigerant discharged from the first-stage compression element of these compression elements 103c, 103d is sequentially compressed by the second-stage compression element, and the second compression mechanism 104 having two compression elements 104c, 104d and configured so that refrigerant discharged from the first-stage compression element of these compression elements 104c, 104d is sequentially compressed by the second-stage compression element.
In the present modification, the intermediate heat exchanger 7 is provided to the intermediate header tube 82 constituting the intermediate refrigerant tube 8, and the intermediate heat exchanger 7 is a heat exchanger for cooling the conjoined flow of the refrigerant discharged from the first-stage compression element 103c of the first compression mechanism 103 and the refrigerant discharged from the first-stage compression element 104c of the second compression mechanism 104 during the air-cooling operation. Specifically, the intermediate heat exchanger 7 functions as a shared cooler for two compression mechanisms 103, 104 during air-cooling operation. Accordingly, the circuit configuration is simplified around the compression mechanism 102 when the intermediate heat exchanger 7 is provided to the parallel-multistage-compression-type compression mechanism 102 in which a plurality of multistage-compression-type compression mechanisms 103, 104 are connected in parallel.
The first inlet-side intermediate branch tube 81 constituting the intermediate refrigerant tube 8 is provided with a non-return mechanism 81a for allowing the flow of refrigerant from the discharge side of the first-stage compression element 103c of the first compression mechanism 103 toward the intermediate header tube 82 and for blocking the flow of refrigerant from the intermediate header tube 82 toward the discharge side of the first-stage compression element 103c, while the second inlet-side intermediate branch tube 84 constituting the intermediate refrigerant tube 8 is provided with a non-return mechanism 84a for allowing the flow of refrigerant from the discharge side of the first-stage compression element 104c of the second compression mechanism 103 toward the intermediate header tube 82 and for blocking the flow of refrigerant from the intermediate header tube 82 toward the discharge side of the first-stage compression element 104c. In the present modification, non-return valves are used as the non-return mechanisms 81 a, 84a. Therefore, even if either one of the compression mechanisms 103, 104 is stopped, there are no instances in which refrigerant discharged from the first-stage compression element of the operating compression mechanism passes through the intermediate refrigerant tube 8 and travels to the discharge side of the first-stage compression element of the stopped compression mechanism. Therefore, there are no instances in which refrigerant discharged from the first-stage compression element of the operating compression mechanism passes through the interior of the first-stage compression element of the stopped compression mechanism and exits out through the intake side of the compression mechanism 102, which would cause the refrigeration oil of the stopped compression mechanism to flow out, and it is thus unlikely that there will be insufficient refrigeration oil for starting up the stopped compression mechanism. In the case that the compression mechanisms 103, 104 are operated in order of priority (for example, in the case of a compression mechanism in which priority is given to operating the first compression mechanism 103), the stopped compression mechanism described above will always be the second compression mechanism 104, and therefore in this case only the non-return mechanism 84a corresponding to the second compression mechanism 104 need be provided.
In cases of a compression mechanism which prioritizes operating the first compression mechanism 103 as described above, since a shared intermediate refrigerant tube 8 is provided for both compression mechanisms 103, 104, the refrigerant discharged from the first-stage compression element 103c corresponding to the operating first compression mechanism 103 passes through the second outlet-side intermediate branch tube 85 of the intermediate refrigerant tube 8 and travels to the intake side of the second-stage compression element 104d of the stopped second compression mechanism 104, whereby there is a danger that refrigerant discharged from the first-stage compression element 103c of the operating first compression mechanism 103 will pass through the interior of the second-stage compression element 104d of the stopped second compression mechanism 104 and exit out through the discharge side of the compression mechanism 102, causing the refrigeration oil of the stopped second compression mechanism 104 to flow out, resulting in insufficient refrigeration oil for starting up the stopped second compression mechanism 104. In view of this, an on/off valve 85a is provided to the second outlet-side intermediate branch tube 85 in the present modification, and when the second compression mechanism 104 is stopped, the flow of refrigerant through the second outlet-side intermediate branch tube 85 is blocked by the on/off valve 85a. The refrigerant discharged from the first-stage compression element 103c of the operating first compression mechanism 103 thereby no longer passes through the second outlet-side intermediate branch tube 85 of the intermediate refrigerant tube 8 and travels to the intake side of the second-stage compression element 104d of the stopped second compression mechanism 104; therefore, there are no longer any instances in which the refrigerant discharged from the first-stage compression element 103c of the operating first compression mechanism 103 passes through the interior of the second-stage compression element 104d of the stopped second compression mechanism 104 and exits out through the discharge side of the compression mechanism 102 which causes the refrigeration oil of the stopped second compression mechanism 104 to flow out, and it is thereby made even more unlikely that there will be insufficient refrigeration oil for starting up the stopped second compression mechanism 104. An electromagnetic valve is used as the on/off valve 85a in the present modification.
In the case of a compression mechanism which prioritizes operating the first compression mechanism 103, the second compression mechanism 104 is started up in continuation from the starting up of the first compression mechanism 103, but at this time, since a shared intermediate refrigerant tube 8 is provided for both compression mechanisms 103, 104, the starting up takes place from a state in which the pressure in the discharge side of the first-stage compression element 103c of the second compression mechanism 104 and the pressure in the intake side of the second-stage compression element 103d are greater than the pressure in the intake side of the first-stage compression element 103c and the pressure in the discharge side of the second-stage compression element 103d, and it is difficult to start up the second compression mechanism 104 in a stable manner. In view of this, in the present modification, there is provided a startup bypass tube 86 for connecting the discharge side of the first-stage compression element 104c of the second compression mechanism 104 and the intake side of the second-stage compression element 104d, and an on/off valve 86a is provided to this startup bypass tube 86. In cases in which the second compression mechanism 104 is stopped, the flow of refrigerant through the startup bypass tube 86 is blocked by the on/off valve 86a and the flow of refrigerant through the second outlet-side intermediate branch tube 85 is blocked by the on/off valve 85a. When the second compression mechanism 104 is started up, a state in which refrigerant is allowed to flow through the startup bypass tube 86 can be restored via the on/off valve 86a, whereby the refrigerant discharged from the first-stage compression element 104c of the second compression mechanism 104 is drawn into the second-stage compression element 104d via the startup bypass tube 86 without being mixed with the refrigerant discharged from the first-stage compression element 103c of the first compression mechanism 103, a state of allowing refrigerant to flow through the second outlet-side intermediate branch tube 85 can be restored via the on/off valve 85a at a point in time when the operating state of the compression mechanism 102 has been stabilized (e.g., a point in time when the intake pressure, discharge pressure, and intermediate pressure of the compression mechanism 102 have been stabilized), the flow of refrigerant through the startup bypass tube 86 can be blocked by the on/off valve 86a, and operation can transition to the normal air-cooling operation or air-warming operation. In the present modification, one end of the startup bypass tube 86 is connected between the on/off valve 85a of the second outlet-side intermediate branch tube 85 and the intake side of the second-stage compression element 104d of the second compression mechanism 104, while the other end is connected between the discharge side of the first-stage compression element 104c of the second compression mechanism 104 and the non-return mechanism 84a of the second inlet-side intermediate branch tube 84, and when the second compression mechanism 104 is started up, the startup bypass tube 86 can be kept in a state of being substantially unaffected by the intermediate pressure portion of the first compression mechanism 103. An electromagnetic valve is used as the on/off valve 86a in the present modification.
The actions of the air-cooling operation, air-warming operation, and/or defrosting operation of the air-conditioning apparatus 1 of the present modification are not described herein because they are essentially the same as the actions in Modification 3 described above (
The same operational effects as those of Modification 3 described above can also be achieved with the configuration of the present modification.
(7) Other EmbodimentsEmbodiments of the present invention and modifications thereof are described above with reference to the drawings; however, the specific configuration is not limited to these embodiments or their modifications, and can be changed within a range that does not deviate from the scope of the invention.
For example, in the above-described embodiment and modifications thereof, the present invention may be applied to a so-called chiller-type air-conditioning apparatus in which water or brine is used as a heating source or cooling source for conducting heat exchange with the refrigerant flowing through the usage-side heat exchanger 6, and a secondary heat exchanger is provided for conducting heat exchange between indoor air and the water or brine that has undergone heat exchange in the usage-side heat exchanger 6.
The present invention can also be applied to other types of refrigeration apparatuses besides the above-described chiller-type air-conditioning apparatus, as long as the apparatus performs a multistage compression refrigeration cycle by using a refrigerant that operates in a supercritical range as its refrigerant.
The refrigerant that operates in a supercritical range is not limited to carbon dioxide; ethylene, ethane, nitric oxide, and other gases may also be used.
INDUSTRIAL APPLICABILITYIf the present invention is used, when the reverse cycle defrosting operation is performed in a refrigeration apparatus which has a refrigerant circuit configured to be capable of switching between a cooling operation and a heating operation and which uses a refrigerant that operates in the supercritical range to perform a multistage compression-type refrigeration cycle, the temperature decrease on the usage side can be minimized, and the defrosting capacity can be improved.
REFERENCE SIGNS LIST1 Air-conditioning apparatus (refrigeration apparatus)
2, 102 Compression mechanisms
3 Switching mechanism
4 Heat source-side heat exchanger
6 Usage-side heat exchanger
18c First second-stage injection tube
19 Second second-stage injection tube
Claims
1. A refrigeration apparatus that uses a refrigerant that operates in a supercritical range, the refrigeration apparatus comprising:
- a compression mechanism having a plurality of compression elements arranged and configured so that refrigerant discharged from a first-stage compression element of the plurality of compression elements is sequentially compressed by a second-stage compression element;
- a heat source-side heat exchanger using air as a heat source and being arranged and configured to operate as a radiator or evaporator of refrigerant;
- a usage-side heat exchanger arranged and configured to operate as a evaporator or radiator of refrigerant;
- a switching mechanism arranged and configured to switch between a cooling operation state in which the refrigerant is circulated through the compression mechanism, the heat source-side heat exchanger, and the usage-side heat exchanger in order, and a heating operation state in which the refrigerant is circulated through the compression mechanism, the usage-side heat exchanger, and the heat source-side heat exchanger in order; and
- a second-stage injection tube arranged and configured to branch off the refrigerant, which has radiated heat in the heat source-side heat exchanger or the usage-side heat exchanger, and to return the refrigerant to the second-stage compression element
- the second-stage injection tube being arranged and configured such that refrigerant is prevented from returning to the second-stage compression element through the second-stage injection tube at least during a beginning of a reverse cycle defrosting operation, which is performed to defrost the heat source-side heat exchanger by switching the switching mechanism to the cooling operation state.
2. The refrigeration apparatus according to claim 1, wherein
- the at least the beginning of the reverse cycle defrosting operation is a time period from a start of the reverse cycle defrosting operation until a predetermined time duration elapses, and the predetermined time duration is set according to a length of a refrigerant tube between the usage-side heat exchanger and the switching mechanism.
3. The refrigeration apparatus according to claim 1, wherein
- the at least the beginning of the reverse cycle defrosting operation is a time period from a start of the reverse cycle defrosting operation until a temperature of the refrigerant in the usage-side heat exchanger decreases to a predetermined temperature or lower.
4. The refrigeration apparatus according to claim 1, wherein
- the at least the beginning of the reverse cycle defrosting operation is a time period from a start of the reverse cycle defrosting operation until a pressure of the refrigerant in the intake side of the compression mechanism decreases to a predetermined pressure or lower.
5. The refrigeration apparatus according to claim 1, wherein
- the refrigerant that operates in the supercritical range is carbon dioxide.
6. The refrigeration apparatus according to claim 2, wherein the refrigerant that operates in the supercritical range is carbon dioxide.
7. The refrigeration apparatus according to claim 3, wherein the refrigerant that operates in the supercritical range is carbon dioxide.
8. The refrigeration apparatus according to claim 4, wherein the refrigerant that operates in the supercritical range is carbon dioxide.
Type: Application
Filed: Apr 20, 2009
Publication Date: Feb 10, 2011
Applicant: DAIKIN INDUSTRIES, LTD. (Osaka-shi, Osaka)
Inventors: Atsushi Yoshimi (Osaka), Shuji Fujimoto (Osaka)
Application Number: 12/988,554
International Classification: F25B 13/00 (20060101);