Scaffolding
A weld-free scaffold for suspending from the top of a wall includes inverted L-shaped hangers with hooks on horizontal top arms thereof for engaging the top of the wall, feet on the bottom ends of the vertical arms of the hangers for extending between studs for stabilizing the scaffold, horizontal support bars extending outwardly from the hangers for supporting platform planks, adjustable stops on the bars for locking planks in position, and a railing defined by posts mounted in the outer ends of the bars and rails detachably securable to said posts.
1. Field of the Invention
This invention relates to a scaffold and in particular to modular scaffold.
2. Discussion of the Prior Art
There are many patents and laid open applications relating to scaffolds. Some of the patents and applications disclose scaffolds of generally the type described herein, i.e. scaffolds for suspending from the top of a wall. Examples of such structures are disclosed, for example by CA 2,054,534, filed by Gerardo Rizzardo on Oct. 3, 1991, CA 2,359,388, filed by Donald Harrison on Oct. 19, 2001, U.S. Pat. No. 5,524,727, issued to Roland Yennio, Jr., on Jun. 11, 1996 and U.S. Pat. No. 5,878,838, issued to Levi Lapp on Mar. 9, 1999. The majority of currently available scaffold systems are somewhat bulky and include elements which are welded together for strength. Welding is somewhat expensive and adds to the price of scaffolds. When elements of a scaffold are welded, deep welds are required. Moreover, for safety reasons, the welds must be frequently inspected. While some of the scaffold system described in the above listed documents provide at least a partial solution to welded structures, there is always room for improvement.
GENERAL DESCRIPTION OF THE INVENTIONThe present invention provides a relative simple scaffold for suspending from the top of a wall. The scaffold is weld-free, and easy to transport, assemble and mount on a wall.
This invention also provides a relatively simple corner assembly, i.e. an assembly for connecting the scaffold to a corner of a wall.
According to one aspect, the invention relates to a scaffold for suspending from the top of a wall comprising:
(a) a plurality of hangers, each including
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- (i) a vertical arm for resting against the wall
- (ii) a horizontal top arm slidable in and extending outwardly from an upper end of the vertical arm for resting on the top of the wall
- (iii) a hook on an outer free end of the horizontal arm for engaging an edge of the top of the wall for retaining the hanger on the wall, and
- (iv) a foot perpendicular to a bottom end of the vertical arm for resting against the wall
(b) a horizontal support bar extending outwardly from said vertical arm for supporting planks defining a platform for a worker;
(c) a stop slidable on said support bar for locking said planks in position on said support arm; and
(d) a railing for mounting on an outer end of said support arm including
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- (i) a post mounted in aligned openings in an outer end of said support arm; and
- (ii) a plurality of rails for mounting on said post, each rail being slidable relative to said post; and
- (iii) a latch for locking each said rail in a fixed position on the post.
According to another aspect, the invention relates to a corner support assembly for use in a scaffold system comprising
(a) a hanger for suspending the corner support on a corner defined by a pair of walls perpendicular to each other, the hanger including a vertical arm for resting against the wall corner, a pair of feet at 90° to each other proximate a lower end of the vertical arm for extending along the walls to stabilize the hanger, a pair of horizontal arms at 90° to each other proximate the upper end of the vertical arm for extending over top ends of the walls, and hooks on outer free ends of said horizontal arms for engaging inner sides of the top ends of the walls to retain the hanger on the corner;
(b) a horizontal support bar extending outwardly from said vertical arm between the ends thereof for supporting planks of a platform; and
(c) a post for mounting in an outer end of said support bar for supporting rails to define a railing.
The invention is described below in greater detail with reference to the accompanying drawings, wherein
With reference to
A T-shaped stabilizer or foot 22 is provided at the bottom end of the hanger 10 for stabilizing the hanger. The top 23 of the T extends between studs 5 to prevent rotation of the hanger 10 when mounted on a wall. The stem 24 of the T extends through a hole 25 (
A horizontal platform support bar 30 is connected to the vertical arm 12 by a bracket defined by a pair of triangular plates 31 connected to the arm 12 by a pair of triangular plates 31 connected to the arm 12 by bolts 32 and nuts 33. A diagonal brace 34 extends between the bottom 1 of the arm 12 and the middle of the bar 30. The brace 34 extends into holes (not shown) in one side of the arm 12 and in the bottom of the bar 30, and is secured in position by bolts 35 and nuts 36 (one shown).
A stop 38 is slidably mounted on the bar 30. As best shown in
The railing 9 is defined by posts 54 mounted in the outer free ends of the bars 30 and a plurality of rails 55 extending between and connected to the posts 54 by bolts 56 and wing nuts 57. The posts 54 extend through aligned holes 59 in the outer ends of the bars 30 and are secured therein by bolts 60 and nuts 61 (
With reference to
A horizontal platform support bar 79 extends outwardly from the outside corner of the vertical arm 71. The ends of the bar 79 have V-shaped notches 80 for mating with the outside corner of the vertical arm 71. A pin 81 with a threaded hole 82 there through is mounted in the bar 78 near each notch 80 for receiving a bolt 83. Diagonal braces 84 extend between the upper end of the vertical arm 71 and the horizontal support bar 79. A lower brace 85 extends between the bottom end of the arm 71 and the outer end of the support bar 79. A sleeve 86 connected to the outer free end of the bar 79 by a pin 81 and a bolt 83 supports the post 54 of a railing or fence. The post 54 has holes 88 for receiving the bolts 56 which connect the rails 55 to the post.
Referring again to
It is seen that not only is the scaffold of the present invention weld free, but the mainly tubular elements are connected together by sliding into holes or by a simple pin (nut) and bolt assembly. Thus, the scaffold is relatively easy to assemble and disassemble, and, for the most part, is manufactured from readily available light weight, tubular aluminum.
Claims
1. A weld-free scaffold for suspending from the top of a wall comprising:
- (a) a plurality of hangers, each including (i) a vertical arm for resting against the wall (ii) a horizontal top arm slidable in and extending outwardly from an upper end of the vertical arm for resting on the top of the wall (iii) a hook on an outer free end of the horizontal arm for engaging an edge of the top of the wall for retaining the hanger on the wall, and (iv) a foot perpendicular to a bottom end of the vertical arm for resting against the wall
- (b) a horizontal support bar extending outwardly from said vertical arm for supporting planks defining a platform for a worker;
- (c) a stop slidable on said support bar for locking said planks in position on said support arm; and
- (d) a railing for mounting on an outer end of said support arm including (i) a railing post mounted in aligned openings in an outer end of said support arm; and (ii) a plurality of rails for mounting on said railing post, each rail being slidable relative to said post; and (iii) a latch for locking each said rail in a fixed position on the railing post.
2. The scaffold of claim 1, wherein said foot is rotatable relative to said vertical arm for rotation between a vertical storage position and a horizontal use position.
3. The scaffold of claim 1, wherein said stop includes a bracket slidable on said support bar; a bolt in said bracket for securing said bracket in a fixed position on said support bar; and a stop post pivotally connected to said bracket for rotation between a vertical non-use position and a horizontal use position.
4. The scaffold of claim 1, wherein said foot is T-shaped, including a stem for removable mounting in a bottom end of said vertical arm and a top for extending between studs when the foot is mounted in the vertical hanger arm.
5. The scaffold of any one of claims 1, wherein each rail includes a longitudinally extending C-shaped slot for receiving heads of bolts extending through railing posts.
6. The scaffold of claim 5, wherein said bolt heads are conical for reducing sliding friction between the rail and the posts.
7. A weld-free corner support assembly for use in a scaffold system comprising:
- (a) a hanger for suspending the corner support on a corner defined by a pair of walls perpendicular to each other, the hanger including a vertical arm for resting against the wall corner, a pair of feet at 90° to each other proximate a lower end of the vertical arm for extending along the walls to stabilize the hanger, a pair of first horizontal arms at 90° to each other proximate the upper end of the vertical arm said first horizontal arms extending parallel to the top ends of the walls when the hanger is in a use position; and second horizontal arms connected to said first horizontal arms for extending over top ends of the walls, and hooks on outer free ends of said second horizontal arms for engaging inner sides of the top ends of the walls to retain the hanger on the corner;
- (b) a horizontal support bar extending outwardly from said vertical arm between the ends thereof for supporting planks of a platform; and
- (c) a railing post for mounting in an outer end of said support bar for supporting rails to define a railing.
8. The corner support assembly of claim 7, including hanger posts carrying said second horizontal arms slidable on said first horizontal arms.
9. The corner support assembly of claim 8, wherein said second horizontal arms are slidable in said hanger posts.
10. The corner support assembly of claim 7, wherein said support bar is hollow and includes notches for mating with outside corners of said vertical arm and a railing post; pins extending transversely through said support bar proximate the ends thereof; and threaded holes in pins for receiving bolts extending through said vertical arm and said railing post.
Type: Application
Filed: Nov 25, 2009
Publication Date: May 26, 2011
Inventor: Germain Depot (St-Denis de Brompton)
Application Number: 12/591,628