LINER FOR USE WITH FLEXIBLE CONTAINERS
A flexible liner has a planar base and multiple sides extending up from the planar base. The base and sides of the flexible liner define a cavity for receiving foodstuffs or other items. The flexible liner is generally dimensioned to fit within a cavity of a flexible container bag, such as a soft-sided cooler, duffle bag, gym bag or reusable grocery tote bag. The flexible liner provides increased rigidity and durability for the flexible container bag. While manual force deforms the flexible liner from its original shape, the liner is elastic and has shape memory such than when the force is removed, the liner will return to its original shape. The liner is made from a viscoelastic polymer material. Further, the liner can be attached to or configured to be removable from the flexible container bag.
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The present application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application No. 61/298,535, titled “Flexible Liner Systems for Insulating Containers” filed on Jan. 26, 2010, the entire disclosure of which is hereby fully incorporated herein by reference.
TECHNICAL FIELDThe technical field relates generally to liners for flexible containers, and more particularly, to flexible, semi-rigid liners for soft-sided container bags.
BACKGROUNDSoft container bags are used for a number of applications. For example, soft cooler bags, or cut-and-sew bags, are typically used to store items that need to remain cool. Generally, a soft cooler bag is lined with heat-sealed vinyl sheeting, such as polyethylene vinyl acetate (PEVA) or polyvinyl chloride (PVC) sheeting. The soft cooler bag may then be layered with foam insulation to create an insulated bag. A number of problems have been identified in the use of vinyl sheeting in coolers. The vinyl sheeting is typically very thin and punctures relatively easily, thereby creating leaks in the bag, which reduces the insulating properties of the cooler. In addition, the seams of fabricated liners tend to leak. To address this problem, manufacturers insert a hard plastic liner, such as a rigid polypropylene bucket, into the cooler bag to add strength and improve leak resistance. However, the use of the hard plastic liner eliminates the benefits of collapsibility and flexibility of the soft cooler bag.
Some other examples of soft container bags include duffel or gym bags, and beach bags. Duffel bags and beach bags are typically constructed from flexible materials, such as nylon and/or polyester, that have a tendency to absorb moisture. In a number of instances, users store damp or wet clothing or shoes in the bags, for example, after working out or going swimming. Generally, the material of the bag absorbs moisture from these items and creates an unpleasant odor within the bag. In addition, the moisture build-up can even lead to the formation of mildew in the bag. To address this problem, manufacturers have typically used heat sealed seams or sewn seams in fabricated non-woven plastic liners. However, the seams in these liners eventually leak, thus causing moisture to contaminate the fabric of the bag.
Another example of a soft container bag is a tote bag or a carry bag, such as a grocery tote. Tote bags are typically constructed from a flexible cloth material, such as canvas, nylon or other easy-care synthetics, recycled matter, or minimally-processed natural fibers. When a user stores a cold item, such as cold milk from the grocery store, in the tote bag, condensation forms and makes the interior of the tote bag wet. In some instances, moisture exposure compromises the fabric of the tote bag, and causes the tote bag to stretch or tear. In some other cases, the fabric of the tote bag absorbs the condensation and causes the exterior of the bag to become undesirably wet. In addition, condensation from the cold item may cause other dry items in the tote bag to also become wet.
Therefore, a need exists for a system to address the problems associated with various soft container bags.
SUMMARYThe present invention provides soft container bags having a flexible liner that can generally insulate items stored therein, while providing strength and flexibility, as well as improved leak resistance over conventional soft container bags. An example of a soft material is one that is pliable, bendable, or gives way easily under pressure. An example of a flexible material is one that is capable of being bent or flexed repeatedly without significant damage. In one aspect of the invention, a container system can include a flexible housing or bag having a cavity, and a flexible, semi-rigid liner positioned within the cavity. An example of a semi-rigid material is one that is partly or moderately rigid, and can maintain its shape. The liner can be the same size and shape as the cavity, or be sized to fit in a portion of the cavity. The liner can include one or more openings for storage or insulation purposes. Generally, the liner has shape memory, such that it can deform when a force is applied thereon, and resume its original shape without being damaged when the deforming force is removed. The liner can be manufactured from a viscoelastic polymer, such as a thermoplastic or a thermoset material. The liner can be secured to the flexible housing by stitches, snaps, clips, and the like, or remain removable from the flexible housing.
In another aspect of the invention, a container bag can include a flexible housing having a flexible liner. The flexible housing has a base having a first perimeter, a cover having a second perimeter, and one or more sidewalls extending between the first perimeter and the second perimeter. The first perimeter can be the same size as the second perimeter. The cover can be secured to the one or more sidewalls using a zipper, clip, or other fastening device. The base, one or more sidewalls, and cover define an interior cavity in which the liner can be housed. The liner has one or more openings, and readily deforms from its original shape to a deformed shape when a force is applied to the liner without damage to the liner. When the force is removed from the liner, the liner returns to the original shape.
In yet another aspect of the invention, a container bag can include a flexible housing having a flexible, semi-rigid liner. The flexible housing has a base having a first perimeter, a cover having a second perimeter, and one or more sidewalls extending between the first perimeter and the second perimeter. The first perimeter can be the same size as the second perimeter. The cover can be secured to the one or more sidewalls using a zipper, clip, or other fastening device. The base, one or more sidewalls, and cover define an interior cavity in which the liner can be housed. The liner has a base and one or more sidewalls extending from a perimeter of the base to define an opening for housing a item. The liner readily deforms from its original shape to a deformed shape when a force is applied to the liner without damage to the liner. When the force is removed from the liner, the liner returns to the original shape. The liner can also include a flexible, semi-rigid partition positioned within the opening to form two compartments within the liner. The liner can be secured to the flexible housing by stitches, snaps, clips, Velcro®, and other fastening devices.
These and other aspects, objects, features, and embodiments of the present invention will become apparent to those having ordinary skill in the art upon consideration of the following detailed description of illustrative embodiments exemplifying the best mode for carrying out the invention as presently perceived.
For a more complete understanding of the exemplary embodiments of the present invention and the advantages thereof, reference is now made to the following description in conjunction with the accompanying drawings, which are described below.
The drawings illustrate only exemplary embodiments of the invention and are therefore not to be considered limiting of its scope, as the invention may admit to other equally effective embodiments. The elements and features shown in the drawings are not necessarily drawn to scale, emphasis instead being placed upon clearly illustrating the principles of exemplary embodiments of the present invention. Additionally, certain dimensions may be exaggerated to help visually convey such principles. In the drawings, reference numerals designate like or corresponding, but not necessarily identical, elements.
DETAILED DESCRIPTION OF THE INVENTIONThe exemplary soft container bags generally include a semi-rigid liner or a semi-rigid compartment to provide insulation to items placed therein and/or to contain moisture therein. The semi-rigid liner or compartment can be bent or bent or flexed repeatedly without being damaged, and is effective in adding strength and durability to the soft container bag without the confinements of conventional hard plastic inserts. The semi-rigid liner or compartment also provides improved leak resistance over conventional soft container bags without the inclusion of rigid interior parts. The invention may be better understood by reading the following description of non-limiting, exemplary embodiments with reference to the attached drawings.
Referring to
The liner 104 is configured to be placed in (
The exemplary liner 104 is flexible and semi-rigid, and is constructed from any viscoelastic polymer generally having a notably low Young's modulus and a high yield strain when compared with other materials used in constructing conventional soft-sided collapsible container bags. The polymers typically includes thermoplastic (TPE) or thermoset (TSE) materials that resemble rubber, whereby the material resumes its original shape when a deforming force F1 (
In certain exemplary embodiments, the liner 204 includes grooves or ridges 232 for added structural strength. The grooves or ridges 232 extend longitudinally along the top planar surface of the base of the liner 204. In the exemplary embodiment containing grooves, the grooves are generally an elongated linear depression in the top planar surface of the base of the liner 204. In the exemplary embodiment containing ridges 232, the ridges 232 are generally a linear raised surface extending up from the top planar surface of the base of the liner 204.
The duffel bag 300 also includes a liner 304a that is positioned within the interior cavity 326a of the main compartment 302a, a liner (not shown) that is positioned within an interior cavity (not shown) of the side compartment 302b, and a liner 304c that is positioned within an interior cavity 326c of the side compartment 302c. The liners 304a, 304c are collectively referred to herein as liners 304, and can be constructed from any of the materials described with respect to the liner 104. In certain exemplary embodiments, the liners 304 are sized and shaped to correspond to the interior cavities of the compartments 302a-c. In certain exemplary embodiments, the liners 304 are secured to the interior of the compartments 302a-c by any means known to one having ordinary skill in the art, such as by stitches, clips, Velcro®, or other fasteners. In alternative embodiments, the liners 304 are removable from the flexible exterior bag 302 and are sized smaller than the compartments 302a-c to allow separation of items stored within a single compartment. In exemplary embodiments, a flexible, semi-rigid separator 324 is included in the main compartment 302a to separate the interior cavity 326a into two sections.
In one exemplary embodiment, the liner 404 is coupled to the interior of the flexible bag 402 by stitches, clips, Velcro®, or other fasteners. Alternatively, the liner 404 is removable from the flexible bag 402. The liner 404 is constructed from any of the materials described with respect to the liner 104. In certain exemplary embodiments, the liner 404 includes a rectangular base (not shown) having substantially planar top surface, an opposing substantially planar bottom surface and multiple sides defining the perimeter of the base, four exterior sidewalls 422a-c (fourth sidewall not shown) (collectively referred to herein as sidewalls 422), and at least one separator 424 extending up from the base and extending between at least two of the sidewalls 422 to create separate compartments within a cavity 426 of the liner 404. In one exemplary embodiment, one or more sidewalls 422 extend from each of the sides of the base in a direction generally orthogonal to the planar top surface of the base. The base, the sidewalls 422, and the separator 424 define cavities 426a, 426b, collectively referred to herein as cavities 426, within which items, such as a beverage carton 440 and dry food containers 442, are stored. Generally, the dimensions of the liner 404 and the volume of the cavity 426 are sized to fit within the cavity 412 of the flexible tote bag 402. When the liner 404 is positioned within the cavity 412 of the bag 402, the sidewalls 422 contact the sidewalls 410 of the flexible bag 402 and the substantially planar bottom surface of the base 420 contacts the substantially planar top surface of the base 408. In certain alternative embodiments, the general dimensions of the liner 404 and the volume of the cavities 426 are sized substantially smaller than the cavity 412, so that items stored within the liner 404 are separated from other items stored in the cavity 412 of the flexible bag 402. In certain other embodiments, the liner 404 is cylindrically-shaped and dimensioned to house a single cylindrical container, such as a water bottle or standard twelve-ounce aluminum beverage container. In certain embodiments, multiple liners 404 are placed within the cavity 412. One having ordinary skill in the art will recognize that the liners of the present invention can be sized and configured any number of ways to accommodate any desired number of sections within the tote bag 400.
The liners 104, 204, 304, and 404 can be manufactured a number of ways, including using compression molding.
Referring now to
Therefore, the semi-rigid liners for soft container bags described herein are adapted to attain the ends and advantages mentioned as well as those that are inherent therein. The particular embodiments disclosed above are illustrative only, as the present invention may be modified and practiced in different but equivalent manners apparent to those having ordinary skill in the art having the benefit of the teachings herein. Having described some exemplary embodiments of the present invention, it is believed that the use of alternate liner configurations is within the purview of those having ordinary skill in the art. In addition, the liner and/or soft container bag is not limited to having a rectangular shape or a cylindrical shape. While numerous changes may be made by those having ordinary skill in the art, such changes are encompassed within the spirit of this invention as defined by the appended claims. It is therefore evident that the particular illustrative embodiments disclosed above may be altered or modified and all such variations are considered within the scope and spirit of the present invention.
Claims
1. A container system comprising:
- a flexible housing defining a cavity; and
- a flexible, semi-rigid liner positioned within the cavity, wherein the liner comprises at least one opening for housing an item therein, wherein the liner deforms from an original shape to a deformed shape when a force is applied to the liner, and wherein the liner returns to the original shape when the force is removed.
2. The container system of claim 1, wherein the liner comprises a viscoelastic polymer.
3. The container system of claim 1, wherein the liner comprises one of a thermoplastic and a thermoset material.
4. The container system of claim 1, wherein the liner comprises an insulating material.
5. The container system of claim 1, wherein the liner comprises at least one selected from the group consisting of styrenic block copolymers, polyolefin blends, elastomeric alloys, thermoplastic polyurethanes, thermoplastic copolyesters, thermoplastic polyamides, silicone, latex, nitrile butadiene rubber, ethylene-propylene terapolymers, fluorosilicone, and polychloroprene.
6. The container system of claim 1, wherein the liner has a size and shape substantially similar to a size and shape of the flexible housing.
7. The container system of claim 1, wherein the flexible housing comprises a material selected from the group consisting of polyester, polychloroprene, nylon, cotton, polyethylene terephthalate, leather, polyethylene, polyurethane, and canvas.
8. The container system of claim 1, wherein the liner comprises a planar base having a perimeter, and one or more sidewalls extending from the perimeter of the planar base, wherein the planar base and the one or more sidewalls define the at least one opening.
9. The container system of claim 8, wherein the planar base is rectangular, and the one or more sidewalls comprises four sidewalls extending from the planar base in a direction substantially orthogonal to the planar base.
10. The container system of claim 8, wherein the planar base is circular, and the one or more sidewalls comprises one sidewall extending from the planar base in a direction substantially orthogonal to the planar base to form a substantially cylindrical liner.
11. The container system of claim 8, wherein the liner comprises a semi-rigid partition positioned within the at least one opening and coupled to at least one of the planar base and one or more sidewalls.
12. The container system of claim 1, wherein the liner is secured to the flexible housing by at least one selected from the group consisting of stitches, snaps, clips, and Velcro®.
13. The container system of claim 1, further comprising an insulation layer between the liner and the flexible housing.
14. A container bag comprising:
- a flexible housing comprising a planar base having a first perimeter, at least one sidewall having a first end and a second end, the first end of the at least one sidewall coupled to the first perimeter of the planar base, a cover having a second perimeter, the second end of the at least one sidewall coupled to the second perimeter of the cover, wherein the planar base, at least one sidewall, and cover define a cavity; and
- a flexible liner positioned within the cavity, wherein the liner comprises at least one opening for housing an item therein, wherein the liner deforms from an original shape to a deformed shape when a force is applied to the liner without damage to the liner, and wherein the liner returns to the original shape when the force is removed.
15. The container bag of claim 14, wherein the liner comprises a viscoelastic polymer.
16. The container bag of claim 14, wherein the liner comprises one of a thermoplastic and a thermoset material.
17. The container bag of claim 14, wherein the first perimeter is substantially equal to the second perimeter.
18. A container bag comprising:
- a flexible housing comprising a planar base having a first perimeter, at least one sidewall having a first end and a second end, the first end of the at least one sidewall coupled to the first perimeter of the planar base, a cover having a second perimeter, the second end of the at least one sidewall coupled to the second perimeter of the cover, wherein the planar base, at least one sidewall, and cover define a cavity; and
- a flexible, semi-rigid liner positioned within the cavity, the liner comprising a liner base having a liner base perimeter, at least one liner sidewall coupled to the liner base perimeter, wherein the liner base and the at least one liner sidewall define an opening for housing an item therein, wherein the liner deforms from an original shape to a deformed shape when a force is applied without damage to the liner, and wherein the liner returns to the original shape when the force is removed.
19. The container bag of claim 18, wherein the liner comprises a flexible, semi-rigid partition positioned within the opening to form two compartments within the liner.
20. The container bag of claim 18, wherein the liner is secured to the flexible housing by at least one selected from the group consisting of stitches, snaps, clips, and Velcro®.
Type: Application
Filed: Jan 26, 2011
Publication Date: Jul 28, 2011
Applicant:
Inventor: Linda Baltus (Houston, TX)
Application Number: 13/014,627
International Classification: B65D 30/08 (20060101);