Anchor apparatus and method
Anchor apparatuses and methods for anchoring a tool within a wellbore are disclosed. An anchor apparatus can include an operator, such as an electrical motor, a hydraulic source, or other similar sources of motion, to cause movement of a rod between a first and second position. A plurality of arms pivotally secured to the apparatus are movable between a retracted position and an extended position. Movement of the rod from the first position to the second causes the rod to pivot the arms toward the extended position. Computer instructions can be utilized to cause automatic retraction of the arms upon receipt of a command after a selected interval of time has lapsed to prevent attempted removal of the apparatus while the arms are extended. The anchor apparatus can also include a frangible member provided with a selected tolerance to enable removal of the apparatus without retraction of the arms.
The present invention relates, generally, to anchor apparatuses and methods for anchoring and/or maintaining a position of a tool within a wellbore.
BACKGROUNDWhen producing a well, or performing other downhole operations, a large variety of extreme pressures and other forces within the wellbore environment affect the apparatuses lowered into the well, as well as the tool strings, wirelines, slicklines, or other conduits used to lower these apparatuses. Additionally, actuation of various downhole tools can cause changes in downhole pressure, and can create forces that catastrophically entangle or otherwise badly damage the tools and their associated conduits. For example, when producing a well, a perforating gun is typically actuated to create multiple perforations within a segment of casing and sections of the borehole external to the casing. This operation can create a region of high pressure at the site of the perforation, which can forcibly move the perforating gun in an uphole direction, breaking and/or entangling the wireline, slickline, tool string, or other conduit used to lower the perforating gun. Remedial fishing and/or clean-up operations to correct such a situation can be extremely costly and time consuming and can halt production of a well for a significant length of time.
To prevent undesired movement of a tool caused by downhole forces, anchor devices are typically engaged with a perforating gun or other perforating apparatus prior to lowering the apparatus into the wellbore. Additionally it is often desirable to retain other types of tools, such as production logging tools, at a generally fixed location within a wellbore while flowing the well pressure toward the surface. Conventional anchor devices typically include a body sized to pass through any restrictions between the surface and the desired position for the tool, having one or more arms or slip segments movable between a retracted position within the body and an extended position to engage the wellbore. Most anchor devices are mechanical in nature, having arms or slip segments that move outward to engage the wellbore responsive to sudden or significant uphole velocity, preventing further uphole movement before significant damage is incurred. Other anchor devices use actuatable sleeves or mandrels to physically bias arms or slip segments in an extended position to engage the wellbore prior to actuating the perforating apparatus.
A need exists for an anchor apparatus and method for anchoring and/or maintaining a position of a tool within a wellbore that provides improved reliability and simplicity over conventionally available anchor devices, while incorporating use of back-up methods of removal when standard disengagement from the internal surface of a wellbore is unsuccessful or impossible, and use of automatic safety features for preventing attempted retrieval of the anchor apparatus when engaged with the interior surface of a wellbore.
The present invention addresses these needs.
In the detailed description of the embodiments of the invention presented below, reference is made to the accompanying drawings, in which:
The depicted embodiments of the invention are described below with reference to the listed Figures.
DETAILED DESCRIPTION OF THE EMBODIMENTSBefore explaining the disclosed embodiments of the invention in detail, it is to be understood that the present invention is not limited to the particular embodiments depicted or described, and that the invention can be practiced or carried out in various ways.
The preset invention relates, generally, to anchor apparatuses and methods for maintaining a position of a tool, such as a perforating, cutting, or isolation apparatus, a production logging apparatus, or other types of downhole tools, within a wellbore, before, during, and after actuation of the tool, and during production of a well. Embodiments of the anchor apparatus can include a tubular body having one or more connections, such as a threaded pin or box end, for engagement with one or more tools, and an internal rod, piston, cylinder, and/or mandrel moveable within the body. An operator, which can include a hydraulic source, an electrical motor, or any other source of locomotive force, including pneumatic, fluid-driven, and/or mechanical sources, can be in operative communication with the rod, such that actuation of the operator causes movement of the rod within the tubular body between a first position and a second position.
A plurality of arms pivotally secured to the tubular body are movable between a retracted position within or proximate to the body, and an extended position for engagement with the interior surface of a wellbore. A biasing member, such as one or more springs, can be provided in association with the arms, such that the arms are normally biased toward their retracted position. Movement of the rod from the first position to the second position causes contact between the rod and the arms, such that the arms are urged into their extended position for engagement with the interior surface of the wellbore. While the rod is retained in the second position, the arms can be maintained in their extended position against the force exerted by the biasing member. Forces caused by actuation of the tool and/or other forces within the wellbore are thereby unable to undesirably move the anchor apparatus or the attached tool due to the engagement between the arms and the interior surface of the wellbore. When retrieval of the anchor apparatus and/or the tool is desired, the arms can be retracted by actuating the operator to move the rod axially from the second position to the first position, such that the biasing member can return the arms to their retracted position.
In an embodiment of the invention, a frangible member, such as a shear ring, screw, and/or pin, can be provided at one end of the arms, the frangible member being provided with a preselected tolerance that exceeds forces within the wellbore, but is less than a force sufficient to damage the arms. When it is undesirable, unsuccessful, or impossible to cause retraction of the arms from the interior surface of the wellbore, sufficient uphole force can be applied from the surface, in any manner known in the art, to shear the frangible member, enabling retrieval of at least a portion of the anchor apparatus and removal of the wireline, slickline, tool string, or other carrier from the wellbore.
Embodiments of the invention can further include circuitry within the anchor apparatus, in communication with a processor, such that the processor causes actuation of the operator to move the rod, to thereby extend and retract the arms, responsive to receipt of a command. For example, a command from the surface can be transmitted to the processor using a wireline, to selectively cause extension and/or retraction of the arms. Alternatively, a slickline memory tool or similar downhole apparatus can be sued to cause actuation of the anchor apparatus, such that no communication or signal to or from the surface is required. For example, a memory tool can be programmed to cause actuation of the anchor apparatus when the tool is lowered to a preselected downhole location where it is desirable to engage in logging operations, perforating, cutting, or other downhole operations. In other embodiments of the invention, a memory tool can be programmed to cause actuation of the anchor apparatus when pressure from the well becomes equal to or exceeds the weight of the tool string or other carrier.
Further embodiments of the invention can include use of an automatic safety feature. When performing certain downhole operations, a significant length of time can elapse between extension and retraction of the arms of the anchor apparatus. It is common for a human operator to become unaware of the position of the arms, and attempted removal of the anchor apparatus while engaged with the interior surface of the wellbore can cause unnecessary damage to the anchor apparatus and associated components. In an embodiment of the invention, computer instructions in communication with the processor can instruct the processor to monitor the elapsed time between commands to extend or retract the arms. If a preselected time, such as five minutes, has lapsed since the previous command was received, the computer instructions can instruct the processor to automatically cause retraction of the arms, if extended, or to retain the arms in a retracted position, if not extended, upon receipt of the subsequent command. An indication of the engagement of this safety feature can then be provided to the operator causing transmission of the command.
As described previously, usable operators for causing movement of the rod can include, without limitation, one or more hydraulic sources, one or more electric motors, or combinations thereof. Other sources of force and/or motion, including pneumatic and other fluid-driven sources and/or mechanical sources are also usable. In an embodiment of the invention, electrical connections can be provided between an electrical motor and the processor or other portion of the tool for enabling selective transmission of current having positive polarity, negative polarity, or combinations thereof. Movement of the rod can be caused in a first direction responsive to a first polarity, and in a second direction responsive to a second polarity, enabling selective engagement and retraction of the arms, as desired.
In a further embodiment of the invention, an addressable switch can be provided in communication with the processor or another portion of the tool, such that the operator cannot be actuated until a preselected code is received, thereby preventing unintentional actuation of the anchor apparatus, and/or enabling other tools along a wireline to be actuated without causing actuation of the anchor apparatus.
In operation, a perforating or cutting tool, or another similar tool intended for use within a wellbore, such as a production logging tool, can be engaged with the anchor apparatus and lowered to a selected position within the wellbore. The rod of the anchor apparatus can then be moved within the anchor apparatus, as described above, such that the arms of the anchor apparatus extend to contact the internal surface of the wellbore. The arms can then be engaged with the wellbore, such as through application of an upward force to the anchor apparatus to cause the arms to protrude slightly into the interior surface of the wellbore. Pressure and other forces within the wellbore, including those caused upon actuation of the tool or those caused by production of the well, thereby fail to move the tool undesirably, due to the engagement between the arms and the interior surface of the wellbore. When it is desirable to retrieve the tool and/or the anchor apparatus, the arms can be disengaged from the interior surface of the wellbore, and the rod can be moved in the opposite direction to permit a biasing member to return the arms to a retracted position. If it is undesirable, unsuccessful, or impossible to actuate the operator, move the rod, and/or retract the arms, a frangible member provided with a preselected tolerance can be broken through application of an uphole force, separating at least a portion of the anchor apparatus for retrieval.
Referring now to
The top sub (10) is shown attached to a circuit board housing (14) within which a circuit board (shown in
Any manner of brass or other electrical contacts (16), for accommodating use of wirelines, electrical motors, and similar components, insulators (18), retaining rings, sleeves, or other retaining apparatuses (20), O-rings, liners, and/or other sealing apparatuses (22), can be disposed over, within, and/or between components of the anchor apparatus, as known in the art, to accommodate current, and to revived sufficient sealing and/or securing of parts to maintain integrity of the apparatus within a wellbore environment.
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In use, a tool can be secured to the anchor apparatus of
To remove the anchor apparatus and/or the tool from the wellbore, the arms (66) can be disengaged from the interior surface of the wellbore and permitted to retract through the openings (68) into the body of the apparatus by communicating a second signal, to cause the electrical motor (32) to move the piston (62) in the opposite direction. Movement of the piston (62) away from the arms (66) permits springs (76) or similar biasing members to return the arms (66) to the retracted position. In selected embodiments of the invention, movement of the piston (62) in a first selected direction can be caused using current having a first polarity, while movement of the piston (62) in the reverse direction can be caused using current having a second polarity. Alternatively, the shear ring (80) or similar frangible member can be broken, such as through application of an uphole force in excess of the tolerance of the shear ring (80), to enable removal of the apparatus from the wellbore.
In an embodiment of the invention, a processor in association with the circuit board (24) can be provided in operative communication with computer instructions that determine the amount of time that has lapsed between commands received by the processor. If a selected interval of time, such as five minutes, has lapsed, receipt of a command by the circuit board (24) can cause automatic movement of the piston (62) to retract the arms (66), if the arms (66) are disposed in an extended position, or alternately, receipt of a command by the circuit board (24) can cause no movement of the piston (62), if the arms are in the retracted position. In a further embodiment of the invention, the circuit board (24) can include an addressable switch, such that signals, commands, and/or current transmitted to the anchor apparatus will not cause actuation of the electrical motor (32) and/or movement of the piston (62) until activation of the addressable switch using a preselected address and/or code.
Referring now to
Embodiments of the present invention thereby provide anchor apparatuses and methods for anchoring and/or maintaining a position of a tool within a wellbore that provide improved reliability and simplicity over conventionally available devices, can incorporate use of back-up methods of removal, and can further include automatic safety features for preventing attempted retrieval of the anchor apparatus when engaged with the interior surface of a wellbore.
While the present invention has been described with emphasis on certain embodiments, it should be understood that within the scope of the appended claims, the present invention can be practiced other than as specifically described herein.
Claims
1. An anchor apparatus for maintaining a position of a tool within a wellbore, the anchor apparatus comprising:
- a tubular body comprising a rod movable within the tubular body and at least one connection for engagement with the tool;
- an operator in communication with the rod, whereby actuation of the operator causes movement of said rod between a first position and a second position; and
- a plurality of arms pivotally secured to the tubular body, wherein the plurality of arms are pivotally movable between a retracted position and an extended position for engaging an interior surface of the wellbore, wherein the plurality of arms are in operative communication with a biasing member that biases the plurality of arms toward the retracted position, wherein movement of said rod from the first position to the second position causes the plurality of arms to pivot to the extended position, and wherein engagement between the plurality of arms and the interior surface of the wellbore temporarily anchors the tool within the wellbore.
2. The anchor apparatus of claim 1, further comprising a frangible member disposed at an end of the plurality of arms, wherein the frangible member comprises a portion that is provided with a preselected tolerance that exceeds a first force within the wellbore and is less than a second force sufficient to damage the plurality of arms, and wherein the portion of the frangible member breaks upon application of a force greater or equal to the preselected tolerance for enabling removal of the anchor apparatus from the wellbore.
3. The anchor apparatus of claim 1, further comprising a processor in communication with the operator and computer instructions for instructing the processor to receive a command and cause actuation of the operator to move said rod between the first position and the second position responsive to the command.
4. The anchor apparatus of claim 3, wherein the computer instructions further instruct the processor to cause actuation of the operator to move said rod from the second position to the first position to permit the biasing member to pivot the plurality of arms to the retracted position responsive to the command if no command has been received for a preselected length of time.
5. The anchor apparatus of claim 1, wherein the operator comprises a hydraulic power source.
6. The anchor apparatus of claim 3, wherein the operator comprises an electrical motor.
7. The anchor apparatus of claim 6, wherein the electrical motor further comprises electrical connections in communication with the processor, wherein the electrical connections are adapted to transmit current having positive polarity, negative polarity, or combinations thereof, and wherein the computer instructions further instruct the processor to cause actuation of the electrical motor to move said rod from the first position to the second position responsive to current having a first polarity, and to cause actuation of the electrical motor to move said rod from the second position to the first position responsive to current having a second polarity.
8. The anchor apparatus of claim 6, further comprising an addressable switch in communication with the processor, wherein the addressable switch enables actuation of the operator after a preselected code is received by the addressable switch, the processor, or combinations thereof.
9. The anchor apparatus of claim 1, wherein the tool comprises a perforating apparatus, a cutting apparatus, an isolation apparatus, or a logging apparatus.
10. The anchor apparatus of claim 1, wherein the plurality of arms engage the interior surface of the wellbore with a tolerance greater than or equal to a force resulting from actuation of the tool, wherein the tool thereby maintains the position within the wellbore.
11. A method for maintaining a position of a tool within a wellbore, the method comprising the steps of:
- engaging the tool with an anchor apparatus and lowering the tool and anchor apparatus to the position within the wellbore;
- moving a rod of the anchor apparatus to cause a plurality of arms in operative association with said rod to contact an internal surface of the wellbore;
- engaging the plurality of arms with the internal surface of the wellbore, wherein the engagement between the plurality of arms and the internal surface comprises a tolerance;
- actuating the tool, producing the well, or combinations thereof, wherein the actuation of the tool, the production of the well, or combinations thereof causes a force, and wherein the tolerance of the engagement between the plurality of arms and the internal surface exceeds the force thereby maintaining the tool in the position within the wellbore.
12. The method of claim 11, further comprising the steps of:
- providing a frangible member of the anchor apparatus with a preselected tolerance that exceeds the force caused by actuation of the tool and is less than a second force sufficient to damage the plurality of arms;
- breaking the frangible member by applying a force to the frangible member greater or equal to the preselected tolerance, thereby separating at least a portion of the anchor apparatus from the tool; and
- removing said at least a portion of the anchor apparatus from the wellbore.
13. The method of claim 11, further comprising the steps of:
- disengaging the plurality of arms from the inner surface of the wellbore; and
- moving said rod to permit a biasing member of the anchor apparatus in operative association with the plurality of arms to cause the plurality of arms to withdraw from the inner surface of the wellbore.
14. The method of claim 11, wherein the step of moving said rod of the anchor apparatus comprises transmitting a command to a processor in communication with an operator in association with said rod, wherein the processor causes actuation of the operator to cause movement of said rod responsive to the command.
15. The method of claim 13, wherein the step of moving said rod to cause the plurality of arms to contact the interior surface comprises communicating electrical power having a first polarity to cause movement of said rod in a first direction, and wherein the step of moving said rod to permit the biasing member to cause the plurality of arms to withdraw the inner surface comprises communicating electrical power having a second polarity to cause movement of said rod in a second direction.
16. The method of claim 11, further comprising the step of transmitting a preselected code to an addressable switch in communication with said rod, wherein the addressable switch enables actuation of said rod after the preselected code is received.
17. The method of claim 11, wherein the tool comprises a cutting or perforating apparatus, wherein the step of actuating the tool causes pressure from the wellbore, and wherein the tolerance of the engagement between the plurality of arms and the internal surface of the wellbore exceeds the pressure, thereby maintaining the tool in the position with the wellbore.
18. The method of claim 14, further comprising the steps of:
- permitting a preselected length of time to pass; and
- transmitting a command to the processor, wherein computer instructions in communication with the processor instruct the processor to cause the plurality of arms to withdraw from the inner surface of the wellbore when the command is received after the preselected length of time has passed.
19. An anchor apparatus for maintaining a position of a tool within a wellbore, the anchor apparatus comprising:
- a tubular body engaged with the tool, wherein the tubular body comprises a rod movable within the tubular body;
- an operator in communication with said rod, whereby actuation of the operator causes movement of said rod between a first position and a second position;
- a plurality of arms pivotally secured to the tubular body, wherein the plurality of arms are pivotally movable between a retracted position and an extended position for engaging an interior surface of the wellbore, wherein the plurality of arms are in operative communication with a biasing member that biases the plurality of arms toward the retracted position, wherein movement of said rod from the first position to the second position causes the plurality of arms to pivot to the extended position, and wherein engagement between the plurality of arms and the interior surface of the wellbore temporarily anchors the tool within the wellbore; and
- a processor in communication with the operator and computer instructions for instructing the processor to receive a command and cause actuation of the operator to move said rod between the first position and the second position responsive to the command, wherein the computer instructions further instruct the processor to cause actuation of the operator to move said rod from the second position to the first position to permit the biasing member to pivot the plurality of arms to the retracted position responsive to the command if no command has been received for a preselected length of time.
20. The anchor apparatus of claim 19, further comprising a frangible member disposed at an end of the plurality of arms, wherein the frangible member comprises a portion having a preselected tolerance that exceeds a first force within the wellbore and is less than a second force sufficient to damage the plurality of arms, and wherein the portion of the frangible member breaks upon application of a force greater or equal to the preselected tolerance for enabling removal of the anchor apparatus from the wellbore.
21. The anchor apparatus of claim 19, wherein the operator comprises a hydraulic power source.
22. The anchor apparatus of claim 19, wherein the operator comprises an electrical motor.
23. The anchor apparatus of claim 22, wherein the electrical motor further comprises electrical connections in communication with the processor, wherein the electrical connections are adapted to transmit current having positive polarity, negative polarity, or combinations thereof, and wherein the computer instructions further instruct the processor to cause actuation of the electrical motor to move said rod from the first position to the second position responsive to current having a first polarity, and to cause actuation of the electrical motor to move said rod from the second position to the first position responsive to current having a second polarity.
24. The anchor apparatus of claim 19, further comprising an addressable switch in communication with the processor, wherein the addressable switch enables actuation of the power source after a preselected code is received by the addressable switch, the processor, or combinations thereof.
25. The anchor apparatus of claim 19, wherein the tool comprises a perforating apparatus, a cutting apparatus, or an isolation apparatus.
26. The anchor apparatus of claim 19, wherein the plurality of arms engage the interior surface of the wellbore with a tolerance greater than or equal to a force resulting from actuation of the tool, wherein the tool thereby maintains the position within the wellbore.
Type: Application
Filed: Feb 16, 2010
Publication Date: Aug 18, 2011
Inventor: Joseph A. Zierolf (Houma, LA)
Application Number: 12/658,822
International Classification: E21B 23/00 (20060101);