CABINET SYSTEM
A cabinet system is provided. The cabinet system includes a cabinet box and a base, the cabinet box being structured to releasably couple to the base and the base being structured to support the cabinet box thereon. The cabinet box further includes a bottom plate that has a predetermined slope, the predetermined slope being an incline from the front of the bottom plate to the back of the bottom plate, such that the back of the bottom plate is higher in elevation than the front of the bottom plate. The predetermined slope is sufficient to cause liquid to flow down the bottom plate from the back to the front, but the predetermined slope is not substantial enough to prohibit the placement of objects and items thereon.
This application claims priority to U.S. Provisional Patent Application to Peter Celano entitled “CABINET SYSTEM,” Ser. No. 61/318,169, filed Mar. 26, 2010, now pending, the disclosure of which is hereby incorporated entirely herein by reference.
BACKGROUND OF THE INVENTION1. Technical Field
This invention relates generally to cabinets, and more particularly to a new and improved cabinet system.
2. State of the Art
Conventional cabinets and cabinet systems have been in use for centuries and are well known. Conventional cabinets are widely used in both commercial and residential establishments and serve many purposes, both functional and aesthetic. For example, cabinets not only offer suitable storage space for items and objects, but cabinets may also be some of the more ornate fixtures in any homeowner's elaborate kitchen, bath, garage, or other similar space.
However, conventional cabinets are designed, constructed, and installed in the interest of the cabinet maker instead of in the interest of the cabinet consumer. Cabinet makers are interested in manufacturing and selling cabinets that are the cheapest to build and install. However, cheaply constructed cabinets are not built to withstand the rigors of use. For example, over time, these cabinets may settle and/or shift, causing the cabinet system, and thus countertops, to become unlevel, or off-center, without the cabinet consumer being aware or being able to fix the problem. Most significantly, however, these cabinets are susceptible to water damage, because the wood-types used to construct these cabinets are highly susceptible to liquid. For example, conventional cabinets are often constructed with particle board, or chipboard, or medium-density fiberboard (“MDF”). Water damage in conventional cabinets leads to the possible formation of mold and its associated health risks. More often than not, the mold that results from water damage is not visible to the cabinet consumer until the mold is widespread and poses a considerable problem.
Accordingly, there is a need in the cabinet market for a cabinet that solves the above-mentioned problems. Specifically, there is a need for a cabinet that is constructed with the cabinet consumer in mind.
DISCLOSURE OF THE INVENTIONThe present invention relates to cabinets, and more particularly to a new and improved cabinet system, the cabinet system including a cabinet box and a base, the cabinet box being structured to couple to the base.
One aspect of the present invention may include the cabinet box comprising a front face, a right-side face, a left-side face, a rear face, and a bottom plate. The front face may comprise multiple pieces of material coupled together to define the front face, the front face having apertures therein for receiving drawers and shelves. The front face may also comprise cabinet doors attached thereto by hinges. The bottom plate may be structured to couple to at least the rear face and the front face, the bottom plate having a predetermined slope, wherein the predetermined slope is an incline from the front of the bottom plate to the back of the bottom plate, such that the back of the bottom plate is higher in elevation than the front of the bottom plate.
Another aspect of the present invention may include the cabinet box further comprising a back lip defined by the intersection between the bottom plate and the rear face, wherein the inner surface of the rear face extends below the underside surface of the bottom plate to define the back lip. Also, the cabinet box may further comprise a right-side lip and a left-side lip defined by the intersection between the underside surface of the bottom plate and the inner surfaces of the right-side face and the left-side face, respectively. The right-side and left-side lips may increase in width from the front face to the rear face, the increase in width being defined by the predetermined slope of the bottom plate, described above. Moreover, the width of the right-side and left-side lips is substantially equivalent to the width of the back lip at the intersection between the back lip and left- and right-side lips.
Another aspect of the present invention may include the base comprising a front plate, a right-side plate, a left-side plate, and a rear plate. The base may further comprise indentions in each of the front plate, the right-side plate, the left-side plate, and the rear plate, such that these indentions do not contact the surface on which the base is installed and the surface is visible. In certain embodiments, the front plate may be releasably detached from the remaining portions of the base to expose the surface underneath the base. The front plate may also pivot, or tilt, to expose the surface underneath the base.
Another aspect of the present invention may include the base further comprising a raised edge, the raised edge being coupled to the inner surface of the rear plate and being elevated higher than the remaining portions of the base. The raised edge may be structured to engage the back lip of the cabinet box under the condition that the cabinet box is coupled to the base. Under these conditions, the outer surface of the rear face of the cabinet box is flush with the outer surface of the rear plate of the base. On the other hand, under these conditions, the front face of the cabinet box is not flush with the front plate of the base but is instead set back a predetermined length from the front face to define a toe kick space between the bottom plate of the cabinet box and the surface upon which the cabinet is installed.
Another aspect of the present invention may include the base further comprising adjustable feet coupled to the base to adjust the height of the base. The base may also comprise reinforced corners, the corners being defined by the intersection between the front plate and the right- and left-side plates and between the rear plate and the right- and left-side plates. The corners may be reinforced by reinforcing portions coupled to the corners.
Another aspect of the present invention may comprise built-in levels in the cabinet box and/or base to indicate whether the cabinet box and base are level to the surface upon which they are installed or mounted. The built-in levels may be built into the cabinet box and/or base on a surface of the cabinet box and/or base that is visible after installation of the cabinet, or may alternatively be built into a surface that is not visible after installation.
Another aspect of the present invention may comprise the cabinet box and the base being constructed of water-resistant, or waterproof, wood or composite wood products. The cabinet box and the base may also be constructed using waterproof glue placed at the intersections of the various surfaces described above to hold the surfaces together. Moreover, the cabinet box and the base may further be constructed with silicone placed in and around the intersections and on and around any nails or screws used in constructing the cabinet box and base. The cabinet box and the base may further be coated with water resistant or waterproof sealant to further enhance the water-repellant features of the cabinet box and base.
The foregoing and other features and advantages of the present invention will be apparent from the following more detailed description of the particular embodiments of the invention, as illustrated in the accompanying drawings.
As shown in
The cabinet box 20 comprises a front face 22, a right-side face 24, a left-side face 26, and a rear face 28, the faces defining a cube-shape having an opening therein to house items and objects. The front face 22 may be comprised of several individual pieces of material coupled together that, once coupled together, define apertures in the front face 22. Alternatively, the front face 22 may be constructed of a single piece of material, wherein the apertures are cut out of the front face 22. Nonetheless, the apertures in the front face 22 are structured to accommodate drawers and shelves (not pictured) therein, and the front face 22 is further structured to support doors (not pictured) that are coupled thereto by hinges (not pictured). The doors are capable of pivoting between a closed position and an open position, wherein in the open position the opening is visible.
The cabinet box 20 further comprises a bottom plate 30, the top surface of which is visible in
The top of the front face 22 is flush with the tops of the right- and left-side faces, 24 and 26, respectively, but the sides of the front face 22 extend beyond each of the right- and left-side faces, 24 and 26, and the bottom of the front face 22 extends below the bottom plate 30, such that the front face 22 overlaps the right-side face 22, the left-side face 24, and the bottom plate 30. Such structure allows the cabinet box 20 to be placed side-by-side in a row with additional cabinet boxes 20, so that the sides of the front faces 22 of the respective cabinet boxes 20 contact one another without the side faces, 24 and 26, of the same cabinet boxes 20 contacting one another. This reduces, or eliminates, the chance for water to spread from cabinet box 20 to cabinet box 20, should water somehow attach to one of the cabinet boxes 20.
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The reinforcing plates 56 and 58 function to strengthen and stabilize the base 40. Moreover, the reinforcing plate 56 may also function to allow the front plate 42 to transition between a closed position and an open position. In the closed position, the front plate 42 is in its normal, conventional upright position, as shown, for example, in
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The adjustable feet 41 may be separately and individually adjusted to alter the height of any of the corners 54. Specifically, if a user wishes, for example, to elevate one particular corner 54 of the base 40, the user can simply adjust the height of the adjustable foot 41 at that particular corner 54. This is advantageous because a user may wish to install a series of cabinet systems 10 on an uneven or slanted surface. The adjustable feet 41 allow the user to adjust the height of one or more corners 54 to make each of the corners 54 level to one another, such that the base 40 is completely level, despite the cabinet systems 10 being installed on the uneven or slanted surface.
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To further assist in the installation of the cabinet system 10, the cabinet box 20 and/or the base 40 may have levels 70, such as spirit levels, built therein, or attached thereto, as shown in
The level 70 is not placed on the bottom plate 30, because the bottom plate 30 is always inclined at the predetermined angle described above with respect to the faces, 22, 24, 26, and 28, of the cabinet box 20. In fact, it is the inclination of the bottom plate 30 with respect to the remainder of the level cabinet system 10 that allows the cabinet system 10 of the present invention to cause water to run off its surfaces, specifically the surface of the bottom plate 30.
Additionally, prior to installation, the right-side face 24 and the right-side plate 44 are stamped, for example, by a rubber stamp or a brand, with the word “right” to indicate that face 24 and plate 44 are to be installed on the right side of the cabinet system 10. Similarly, the left-side face 26 and the left-side plate 46 are stamped, for example, by a rubber stamp or a brand, with the word “left” to indicate that face 26 and plate 46 are to be installed on the left side of the cabinet system 10. Moreover, face 28 and plate 48 are stamped, for example, by a rubber stamp or a brand, with the word “back” to indicate that face 28 and plate 48 are to be installed on the back side of the cabinet system 10. Bottom plate 30 is also stamped, for example, by a rubber stamp or a brand, with the word “bottom” to indicate that bottom plate 30 is to be installed on the bottom side of the cabinet system 10. The inner surface of face 28 is also marked where the bottom plate 30 is to be coupled to the face 28 to create the predetermined angle of the bottom plate 30.
In certain embodiments of the present invention, the cabinet box 20 and the base 40 may be treated with a water sealant prior to installation. Alternatively, the various components of the cabinet box 20 and the base 40 may be individually treated with a water sealant prior to assembly. Moreover, the cabinet box 20 and the base 40, or their respective parts, may be individually or collectively treated upon installation, prior to installation, or prior to assembly with a waterproof coating, such as a polyester resin product that when mixed with a hardener (such as an organic peroxide), or catalyst, turns into a putty which then sets and becomes rock-hard.
The cabinet system 10 can be installed in various units, such as dwellings, office space, garages, company facilities, or any other like establishment wherein cabinets are desired. The cabinet system 10 can also comprise a countertop, a sink, and can facilitate any necessary plumbing.
The cabinet system 10 of the present invention can be manufactured and sold as assembled units, comprising the cabinet box 20 and the base 40. Alternatively, the cabinet system 10 of the present invention can be manufactured and sold as a kit having instructions for assembly of the individual components. Each component of the system 10, specifically, the individual components of the cabinet box 20 and the base 40 can be manufactured, prepared, packaged, and sold as a collective kit for assembly by the end-user or cabinet installer. The individual components can be identified, labeled, marked, and pre-fabricated so they can be assembled by the end-user or cabinet installer according to the provided instructions. Moreover, replacement parts for each of the components may be manufactured, packaged, and sold individually for replacement of damaged or worn components. The kit allows the cabinet system 10 to be manufactured at a location and shipped to another location, at which the assembly and installation of the cabinet system 10 takes place.
Due to the waterproof nature of the cabinet system 10 of the present invention, it can be installed and used advantageously in areas of high susceptibility to humidity, moisture, extreme weather, flood, or the like. Aspects of the present invention described above allow the cabinet system 10 to remain free from water damage even under conditions where the cabinet system 10 is exposed to high-volumes of water, whether by leaking pipes, torrential rain, flood or the like.
In certain embodiments of the present invention, the cabinet box 20 and the base 40 are constructed of Baltic birch plywood, which is stronger and more stable than other conventional plywood. Moreover, Baltic birch plywood exhibits suitable water-resistant qualities. Nonetheless, the cabinet system 10 of the present invention may be constructed of any material suitable to provide sufficient strength and sufficient water repellant characteristics to function as a cabinet. Specifically, the components defining any cabinet system 10 may be formed of any of many different types of materials or combinations thereof that can readily be formed into shaped objects provided that the components selected are consistent with the intended operation of the cabinet system 10 described above. For example, the components may be formed of: rubbers (synthetic and/or natural) and/or other like materials; glasses (such as fiberglass), carbon-fiber, aramid-fiber, any combination thereof, and/or other like materials; polymers such as thermoplastics (such as ABS, Fluoropolymers, Polyacetal, Polyamide; Polycarbonate, Polyethylene, Polysulfone, and/or the like), thermosets (such as Epoxy, Phenolic Resin, Polyimide, Polyurethane, Silicone, and/or the like), any combination thereof, and/or other like materials; composites and/or other like materials; metals, such as zinc, magnesium, titanium, copper, iron, steel, carbon steel, alloy steel, tool steel, stainless steel, aluminum, any combination thereof, and/or other like materials; alloys, such as aluminum alloy, titanium alloy, magnesium alloy, copper alloy, any combination thereof, and/or other like materials; any other suitable material; and/or any combination thereof.
The embodiments and examples set forth herein were presented in order to best explain the present invention and its practical application and to thereby enable those of ordinary skill in the art to make and use the invention. However, those of ordinary skill in the art will recognize that the foregoing description and examples have been presented for the purposes of illustration and example only. The description as set forth is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the teachings above without departing from the spirit and scope of the present invention.
Claims
1. A cabinet box, the cabinet box comprising:
- a front face;
- a rear face; and
- a bottom plate having a first end and a second end, wherein the first end is coupled to the front face and the second end is coupled to the rear face, the bottom plate being inclined at a predetermined slope from the first end to the second end.
2. The cabinet box of claim 1, further comprising:
- side faces positioned between the front and rear surfaces, the side faces being coupled to the front face, the rear face, and the bottom plate,
- wherein the front face is further comprised of multiple pieces coupled together to define an opening in the front face, the opening being configured to receive and support slidable drawers therein, and
- wherein the side faces are configured to receive and support adjustable shelves there between, and
- wherein the front face is configured to have attached thereto a hinge that supports a cabinet door, such that the cabinet door can pivot about the hinge between an open position exposing an interior of the cabinet box and a closed position concealing the interior.
3. The cabinet box of claim 2, wherein a bottom edge of the rear face and a bottom edge of each of the side faces are substantially parallel with a ground surface and aligned along a parallel plane above the ground surface.
4. The cabinet box of claim 3, further comprising:
- a lip, the lip being defined by the intersection of the bottom plate and the rear face, wherein the predetermined slope of the bottom plate results in the rear face protruding below the underside surface of the bottom plate; and
- a secondary lip, the secondary lip being defined by the intersection of the bottom plate and the side face, wherein the predetermined slope of the bottom plate results in the side face protruding below the underside surface of the bottom plate, wherein the secondary lip increases according to the predetermined slope.
5. The cabinet box of claim 3, wherein a bottom edge of the front face is parallel to the bottom edge of the rear face, but the bottom edge of the front face is positioned at a lower elevation than the bottom edge of the rear face.
6. The cabinet box of claim 1, further comprising:
- a level coupled to the cabinet box to indicate the orientation of the cabinet box with respect to a horizontal plane, wherein the level is configured to be visible during installation of the cabinet box but invisible after completion of the installation.
7. The cabinet box of claim 6, wherein the level is pre-built into the cabinet box during manufacturing.
8. The cabinet box of claim 2, wherein the cabinet box is comprised of water-resistant wood,
- wherein the cabinet box is coated with a water-resistant sealant, and
- wherein silicone is placed in intersections between each of the front face, the rear face, and the side faces.
9. A cabinet base, the base comprising:
- a front face;
- a back face;
- side faces positioned between the front face and the back face, each side face being coupled to the front and back faces, the respective faces defining therebetween an interior,
- wherein the front face is configured to releasably detach from the cabinet base to reveal the interior or configured to pivot between a closed position concealing the interior and an open position revealing the interior.
10. The cabinet base of claim 9, further comprising:
- a protrusion positioned proximate an inner surface of the back face; and
- a top edge of each of the front face, the back face, and the side faces, wherein the respective top edges are parallel with one another in a plane, and
- wherein the protrusion extends above the top surface of the back face.
11. The cabinet base of claim 8, wherein intersections between the rear face, the back face and the side faces are reinforced with strengthening members.
12. The cabinet base of claim 10, further comprising:
- adjustable feet, wherein the adjustable feet are independently adjustable to bring the top edges into the plane.
13. A cabinet system, the cabinet system comprising:
- a cabinet box comprising: a front face; a rear face; a bottom plate having a first end and a second end, wherein the first end is coupled to the front face and the second end is coupled to the rear face, the bottom plate being inclined at a predetermined slope from the first end to the second end; side faces positioned between the front and rear surfaces, the side faces being coupled to the front face, the rear face, and the bottom plate; and a lip, the lip being defined by the intersection of the bottom plate and the rear face, wherein the predetermined slope of the bottom plate results in the rear face protruding below the underside surface of the bottom plate, the lip having an interior surface; and
- a cabinet base comprising: a front face; a back face; side faces positioned between the front face and the back face, each side face being coupled to the front and back faces; a protrusion positioned proximate an interior surface of the back face; and a top edge of each of the front face, the back face, and the side faces, wherein the respective top edges are parallel with one another in a plane, and wherein the protrusion extends above the top surface of the back face,
- wherein the cabinet box is configured to rest upon the cabinet base, the interior surface of the lip of the cabinet box being structured to engage an outer surface of the protrusion to align the rear face of the cabinet box with the rear face of the cabinet base.
14. The cabinet system of claim 13, wherein the front face is further comprised of multiple pieces coupled together to define an opening in the front face, the opening being configured to receive and support slidable drawers therein,
- wherein the side faces are configured to receive and support adjustable shelves there between, and
- wherein the front face is configured to have attached thereto a hinge that supports a cabinet door, such that the cabinet door can pivot about the hinge between an open position exposing an interior of the cabinet box and a closed position concealing the interior.
15. The cabinet system of claim 13, further comprising:
- a level coupled to the cabinet system to indicate the orientation of the cabinet system with respect to a horizontal plane, wherein the level is configured to be visible during installation of the cabinet system but invisible after completion of the installation.
16. The cabinet system of claim 13, wherein the front face of the cabinet base is configured to releasably detach from the cabinet base to reveal the interior of the cabinet base between the underside of the cabinet box and a ground surface upon which the cabinet system is placed or wherein the front face of the cabinet base is configured to pivot between a closed position concealing the interior and an open position revealing the interior.
17. The cabinet system of claim 13, wherein the cabinet system is made of water-resistant wood,
- wherein waterproof glue is used to couple the water-resistant wood together to form the cabinet box and the cabinet base,
- wherein silicone is placed at intersections between the front face, the rear face, the side faces and the bottom plate of the cabinet box, and
- wherein the cabinet system is coated with waterproof sealant.
18. The cabinet system of claim 13, further comprising:
- adjustable feet, wherein the adjustable feet are independently adjustable to level the cabinet system.
19. The cabinet system of claim 13, further comprising:
- a countertop coupled to the cabinet system.
20. The cabinet system of claim 13, further comprising:
- a structure, the cabinet system being a part of the structure.
Type: Application
Filed: Mar 25, 2011
Publication Date: Sep 29, 2011
Inventor: Peter Celano (Mesa, AZ)
Application Number: 13/072,597
International Classification: A47B 91/02 (20060101); A47B 96/20 (20060101); A47B 91/00 (20060101);