Double Sealing Labyrinth Chamber for Use With a Downhole Electrical Submersible Pump
A labyrinth seal assembly for an electrical submersible pumping system that communicates downhole pressure to a pump motor while sealing wellbore fluids from the motor. The labyrinth seal assembly includes a chamber circumscribing a pump shaft, labyrinth tubes, upper and lower shaft seals, and inner and outer guide tubes coaxially circumscribing the shaft. One labyrinth tube has an end in fluid communication with the wellbore fluid and another has an end in fluid communication with the pump motor. The labyrinth tubes extend into the chamber from opposite directions and each have an opening distal from where they enter the chamber. A port is provided in the inner guide tube distal from the upper shaft seal, and a port in the outer guide tube is provided proximate the upper shaft seal. Thus a labyrinth path is provided between the upper shaft seal and the chamber.
Latest BAKER HUGHES INCORPORATED Patents:
1. Field of Invention
The present disclosure relates in general to submersible well pumps, and in particular to seal assemblies used in combination with the motors that drive submersible well pumps.
2. Background of the Invention
In oil wells and other similar applications in which the production of fluids is desired, a variety of fluid lifting systems have been used to pump the fluids to surface holding and processing facilities. It is common to employ various types of downhole pumping systems to pump the subterranean formation fluids to surface collection equipment for transport to processing locations. One such conventional pumping system is a submersible pumping assembly which is supported immersed in the fluids in the wellbore. The submersible pumping assembly includes a pump and a motor to drive the pump to pressurize and pass the fluid through production tubing to a surface location. A typical electrical submersible pump assembly (“ESP”) includes a submersible pump, an electric motor and a seal section interdisposed between the pump and the motor.
Pressure within the ESP is generally at about atmospheric prior to being inserted into a wellbore. Since wellbore pressure often significantly exceeds atmospheric pressure, the pressure within the ESP is equalized to wellbore pressure, thereby reducing pressure differential across the ESP housing. One hazard of high ESP housing pressure differentials is the wellbore fluid could breach seals and leak into the motor of the ESP. This is of special concern with regard to the motor, where the conducting fluids within the wellbore could create electrical shorts to damage the motor. The seal section communicates wellbore fluid pressure to the motor fluid pressure thereby minimizing pressure differentials and prolong seal life. The seal section can also protect the motor from contamination as the wellbore fluid usually contains deleterious substances such as particulate solids and other debris from the formation. Conventional seal sections have not proved completely effective in preventing environmental contamination of the motor.
Thus, there is a need for a seal section capable of effectively preventing deleterious substances, such as particulate solids and other matter contained in formation fluids, from entering the motor where such contaminants can interfere with the efficient operation of the motor and can reduce the operational life of the motor.
SUMMARY OF INVENTIONDisclosed herein is an electrical submersible pump assembly disposable within a wellbore. In one example, the electrical submersible pump assembly includes a motor, a pump coupled to the motor, a seal section housing between the pump and the motor, upper and lower guide members in the seal section housing, each having a central passage therethrough, defining a chamber in the seal section housing, an equalizing passage leading from the chamber to the motor, a shaft extending between the pump and the motor and through the central passages in the upper and lower guide members in the seal section housing, an upper seal between the passage of the upper guide member that seals around the shaft and seals well fluid from the chamber, and an inner labyrinth seal assembly circumscribing the shaft between the upper and lower guide members and comprising a looping flow path with an upper end in fluid communication with fluid in the central passage between the upper seal and an upper port in fluid communication with the chamber, so as to prevent well fluid that may leak past the upper seal from entering the pressure equalizing passage. An outer labyrinth seal assembly may be included with the electrical submersible pump assembly, where the outer labyrinth seal assembly has a looping flow path in the chamber with a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage for equalizing pressure of lubricant in the motor with well fluid. In one example, the second end of the inner labyrinth is above the second end of the outer labyrinth. A lower seal may be included that seals around the shaft and between the chamber and the motor. An example inner labyrinth seal may include a tubular outer guide tube circumscribing the shaft, a tubular inner guide tube disposed between the shaft and the outer guide tube and coaxial with the outer guide tube, a lower port formed through a side of the inner guide tube, and the upper port being formed through the outer guide tube between the lower port and the upper seal. An outer labyrinth seal assembly may include, an upper communication tube in pressure communication ambient to the pump assembly and having an open end open to the chamber, and a lower communication tube in pressure communication with the pressure equalizing passage leading to the motor and having an open end open to the chamber and that above the open end of the upper communication tube. An upper end of the inner labyrinth seal assembly may be coupled to the upper guide member and optionally with a lower end of the inner labyrinth seal assembly coupled to the lower guide member.
Also disclosed herein is an alternative embodiment of an electrical submersible pump assembly, which too may be disposable within a wellbore, the alternate electrical submersible pump assembly with a motor, a pump coupled to the motor, a seal section housing between the pump and the motor, a chamber defined in the seal section housing, upper and lower guide members in opposing ends of the seal section housing, each having a central passage therethrough, an equalizing passage leading from the chamber to the motor, a shaft extending between the pump and the motor and through the central passages in the upper and lower guide members, an inner labyrinth seal assembly comprising an upper end in fluid communication with fluid in the central passage between the upper seal, an upper port in fluid communication with the chamber, and a looping flow path that extends axially along the shaft and radially between the upper end and upper port, and an outer labyrinth seal assembly comprising a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage for equalizing pressure of lubricant in the motor with well fluid. The second end of the inner labyrinth can be above the second end of the outer labyrinth. A lower seal can be included in the alternate embodiment that seals around the shaft and between the chamber and the motor. An example embodiment of an inner labyrinth seal has a tubular outer guide tube circumscribing the shaft, a tubular inner guide tube disposed between the shaft and the outer guide tube and coaxial with the outer guide tube, a lower port formed through a side of the inner guide tube, and the upper port being formed through the outer guide tube between the lower port and the upper seal. An example outer labyrinth seal assembly includes an upper communication tube in pressure communication ambient to the pump assembly and having an open end open to the chamber, and a lower communication tube in pressure communication with the pressure equalizing passage leading to the motor and having an open end open to the chamber and that above the open end of the upper communication tube. An upper end of the inner labyrinth seal assembly may be coupled to the upper guide member with a lower end of the inner labyrinth seal assembly optionally coupled to the lower guide member. A bag seal may be included with the embodiment of the electrical submersible pump assembly, the bag seal having a bladder with a side in pressure communication with the labyrinth seal assembly.
Another embodiment of an electrical submersible pump assembly is disclosed herein that includes a motor, a pump coupled to the motor, a seal section housing between the pump and the motor, upper and lower guide members in the seal section housing, each having a central passage therethrough, defining a chamber in the seal section housing, an equalizing passage leading from the chamber to the motor, a shaft extending between the pump and the motor and through the central passages in the upper and lower guide members in the seal section housing, an upper seal between the passage of the upper guide member that seals around the shaft and seals well fluid from the chamber, and an inner labyrinth seal assembly. In an embodiment, the inner labyrinth seal assembly has an upper end coupled to the upper guide member and in fluid communication with fluid in the central passage between the upper seal, a lower end coupled to the lower guide member, an inner guide tube extending between the upper and lower guide members and circumscribing the shaft to define an annulus therebetween, a port formed through a side wall of the inner guide tube proximate the lower guide member, an outer guide tube extending between the upper and lower guide members and circumscribing the inner guide tube to define an annulus therebetween, and a port formed through a side wall of the outer guide tube proximate the upper guide member. An outer labyrinth seal assembly may be included that includes a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage for equalizing pressure of lubricant in the motor with well fluid. In a specific example, an outer labyrinth seal assembly may have, an upper communication tube in pressure communication ambient to the pump assembly and having an open end open to the chamber, and a lower communication tube in pressure communication with the pressure equalizing passage leading to the motor and having an open end open to the chamber and that above the open end of the upper communication tube. Optionally, the electrical submersible pump assembly may include a bag seal having a bladder. In one example, the bag seal circumscribes the inner labyrinth seal assembly. One example embodiment includes an outer labyrinth seal assembly with a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage and the bag seal with a side in pressure communication with the outer labyrinth seal assembly.
Some of the features and benefits of the present invention having been stated, others will become apparent as the description proceeds when taken in conjunction with the accompanying drawings, in which:
While the subject device and method will be described in connection with the preferred embodiments but not limited thereto. On the contrary, it is intended to cover all alternatives, modifications, and equivalents, as may be included within the spirit and scope of the present disclosure as defined by the appended claims.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTSThe present invention will now be described more fully hereinafter with reference to the accompanying drawings in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the illustrated embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be through and complete, and will fully convey the scope of the invention to those skilled in the art. Like numbers refer to like elements throughout.
Referring now to
One example of a seal section 28 is shown in a side sectional view in
A tubular outer guide tube 60 is shown circumscribing the shaft 33 and coaxially within the housing 50. On a side of the adapter plate 72 opposite the cavity 55 is an upwardly projecting annular flange 63; the lower end of the outer guide tube 60 is shown sealingly engaged around the flange 63. A bore 67 extending through the adapter plate 72 provides a passage for the shaft 33. The end of the outer guide tube 60 opposite the adapter plate 72 is in sealing engagement with a lower surface of the upper guide 56.
An annular space is formed between the outer guide tube 60 and shaft 33 and disposed within this annular space is an inner guide tube 62. The inner guide tube 62 is shown having a lower end inserted within the bore 67 formed through the adapter plate 72 and thus coupled to the adapter plate 72. The upper end of the inner guide tube 62 terminates proximate the lower surface of the upper guide 56 and is coaxially coupled within the outer guide tube 60 by an annular sealing ring 65. The sealing ring 65 extends in the annular space between the outer diameter of the inner guide tube 62 and inner surface of the outer guide tube 60 thereby providing a sealing interface between these opposing surfaces of the inner and guide tubes 62, 60 and serves to secure the upper end of the inner guide tube 62 within the ESP 20.
A port 70 is shown formed through the side wall of the inner guide tube 62 proximate the connection of the inner guide tube 62 with the flange 63. The port 70 provides pressure and fluid communication between the annular space between the shaft 33 and inner guide tube 62 and the annular space between the inner guide tube 62 and outer guide tube 60. The outer guide tube 60 also includes a port 64 shown formed through a side wall in the outer guide tube 60 and proximate the connection of the outer guide tube 60 with the upper guide 56. The port 64 provides pressure and fluid communication between the chamber 52 and the annular space between the inner guide tube 62 and outer guide tube 60.
Still referring to
As noted above, the seal section 28 can provide fluid pressure communication to the motor 26 (
Still referring to, the embodiment in
One example of operation of the seal section 28 is illustrated in a side sectional view in
Referring now to
An alternative example of an ESP 20A is illustrated in schematic view in
It is understood that variations may be made in the above without departing from the scope of the invention. While specific embodiments have been shown and described, modifications can be made by one skilled in the art without departing from the spirit or teaching of this invention. The embodiments as described are exemplary only and are not limiting. Many variations and modifications are possible and are within the scope of the invention. Accordingly, the scope of protection is not limited to the embodiments described, but is only limited by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims.
Claims
1. An electrical submersible pump assembly disposable within a wellbore comprising:
- a motor;
- a pump coupled to the motor;
- a seal section housing between the pump and the motor;
- upper and lower guide members in the seal section housing, each having a central passage therethrough, defining a chamber in the seal section housing;
- an equalizing passage leading from the chamber to the motor;
- a shaft extending between the pump and the motor and through the central passages in the upper and lower guide members in the seal section housing;
- an upper seal between the passage of the upper guide member that seals around the shaft and seals well fluid from the chamber; and
- an inner labyrinth seal assembly circumscribing the shaft between the upper and lower guide members and comprising a looping flow path with an upper end in fluid communication with fluid in the central passage between the upper seal and an upper port in fluid communication with the chamber, so as to prevent well fluid that may leak past the upper seal from entering the pressure equalizing passage.
2. The electrical submersible pump assembly of claim 1, further comprising an outer labyrinth seal assembly comprising a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage for equalizing pressure of lubricant in the motor with well fluid.
3. The electrical submersible pump assembly of claim 2, wherein the second end of the inner labyrinth is above the second end of the outer labyrinth.
4. The electrical submersible pump assembly of claim 1, further comprising a lower seal that seals around the shaft and between the chamber and the motor.
5. The electrical submersible pump assembly of claim 1, wherein the inner labyrinth seal comprises a tubular outer guide tube circumscribing the shaft, a tubular inner guide tube disposed between the shaft and the outer guide tube and coaxial with the outer guide tube, a lower port formed through a side of the inner guide tube, and the upper port being formed through the outer guide tube between the lower port and the upper seal.
6. The electrical submersible pump assembly of claim 2, wherein the outer labyrinth seal assembly comprises, an upper communication tube in pressure communication ambient to the pump assembly and having an open end open to the chamber, and a lower communication tube in pressure communication with the pressure equalizing passage leading to the motor and having an open end open to the chamber and that above the open end of the upper communication tube.
7. The electrical submersible pump assembly of claim 1, wherein an upper end of the inner labyrinth seal assembly is coupled to the upper guide member and a lower end of the inner labyrinth seal assembly is coupled to the lower guide member.
8. An electrical submersible pump assembly disposable within a wellbore comprising:
- a motor;
- a pump coupled to the motor;
- a seal section housing between the pump and the motor;
- a chamber defined in the seal section housing;
- upper and lower guide members in opposing ends of the seal section housing, each having a central passage therethrough;
- an equalizing passage leading from the chamber to the motor;
- a shaft extending between the pump and the motor and through the central passages in the upper and lower guide members;
- an inner labyrinth seal assembly comprising an upper end in fluid communication with fluid in the central passage between the upper seal, an upper port in fluid communication with the chamber, and a looping flow path that extends axially along the shaft and radially between the upper end and upper port; and
- an outer labyrinth seal assembly comprising a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage for equalizing pressure of lubricant in the motor with well fluid.
9. The electrical submersible pump assembly of claim 8, wherein the second end of the inner labyrinth is above the second end of the outer labyrinth.
10. The electrical submersible pump assembly of claim 8, further comprising a lower seal that seals around the shaft and between the chamber and the motor.
11. The electrical submersible pump assembly of claim 8, wherein the inner labyrinth seal comprises a tubular outer guide tube circumscribing the shaft, a tubular inner guide tube disposed between the shaft and the outer guide tube and coaxial with the outer guide tube, a lower port formed through a side of the inner guide tube, and the upper port being formed through the outer guide tube between the lower port and the upper seal.
12. The electrical submersible pump assembly of claim 8, wherein the outer labyrinth seal assembly comprises, an upper communication tube in pressure communication ambient to the pump assembly and having an open end open to the chamber, and a lower communication tube in pressure communication with the pressure equalizing passage leading to the motor and having an open end open to the chamber and that above the open end of the upper communication tube.
13. The electrical submersible pump assembly of claim 8, wherein an upper end of the inner labyrinth seal assembly is coupled to the upper guide member and a lower end of the inner labyrinth seal assembly is coupled to the lower guide member.
14. The electrical submersible pump assembly of claim 8, further comprising a bag seal having a bladder with a side in pressure communication with the labyrinth seal assembly.
15. An electrical submersible pump assembly disposable within a wellbore comprising:
- a motor;
- a pump coupled to the motor;
- a seal section housing between the pump and the motor;
- upper and lower guide members in the seal section housing, each having a central passage therethrough, defining a chamber in the seal section housing;
- an equalizing passage leading from the chamber to the motor;
- a shaft extending between the pump and the motor and through the central passages in the upper and lower guide members in the seal section housing;
- an upper seal between the passage of the upper guide member that seals around the shaft and seals well fluid from the chamber; and
- an inner labyrinth seal assembly comprising: an upper end coupled to the upper guide member and in fluid communication with fluid in the central passage between the upper seal, a lower end coupled to the lower guide member, an inner guide tube extending between the upper and lower guide members and circumscribing the shaft to define an annulus therebetween,
- a port formed through a side wall of the inner guide tube proximate the lower guide member, an outer guide tube extending between the upper and lower guide members and circumscribing the inner guide tube to define an annulus therebetween, and
- a port formed through a side wall of the outer guide tube proximate the upper guide member.
16. The electrical submersible pump assembly of claim 15, further comprising an outer labyrinth seal assembly comprising a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage for equalizing pressure of lubricant in the motor with well fluid.
17. The electrical submersible pump assembly of claim 15, wherein the outer labyrinth seal assembly comprises, an upper communication tube in pressure communication ambient to the pump assembly and having an open end open to the chamber, and a lower communication tube in pressure communication with the pressure equalizing passage leading to the motor and having an open end open to the chamber and that above the open end of the upper communication tube.
18. The electrical submersible pump assembly of claim 15, further comprising a bag seal having a bladder.
19. The electrical submersible pump assembly of claim 18, wherein the bag seal circumscribes the inner labyrinth seal assembly.
20. The electrical submersible pump assembly of claim 18, further comprising an outer labyrinth seal assembly comprising a looping flow path in the chamber having a first end in fluid communication with well fluid ambient to the pump assembly and a second end in fluid communication with the pressure equalizing passage, wherein the bag seal has a side in pressure communication with the outer labyrinth seal assembly.
Type: Application
Filed: Mar 24, 2010
Publication Date: Sep 29, 2011
Applicant: BAKER HUGHES INCORPORATED (Houston, TX)
Inventor: Dan Merill (Claremore, OK)
Application Number: 12/730,950
International Classification: F04B 17/03 (20060101);