CONCENTRATE RELEASE CAP
A cap keeping separate the product and the liquid in a bottle, until the moment of consumption. It is useful for products having a short shelf life once mixed to each other, the product concentrate with the liquid. The concentrate product is mixed opening the seal closed in a way that the shelf life of the product is the one required by the market, opening the seal of the cylinder containing the product concentrate, pressing with the finger on the top part of the cap and allowing release of the mix of the product with the liquid, so the consumer can drink the beverage with the nutritional, medicinal, functional features, etc., as offered by the manufacturer to the public.
The present invention relates to a metering cap or closure, more particularly a concentrate release cap within a beverage container to feed the concentrate, the concentrate can be a flavoring, vitamin supplement, medicine supplement or another.
BACKGROUND OF THE INVENTIONThe field of application is the market of flavor beverages, energy supplements, food supplements, vitamin supplements, natural supplements, medicine supplements, chemical supplements or others, that once they are mixed with the liquid, their shelf life is substantially reduced, thus once they are mixed they should be consumed or used in a short time.
The product or concentrate to mix, which may be powder, pellets or liquid held in the cavity or liquid held in the cavity or tight of cap, are used to close bottles previously filled with liquid in the bottling lines, leaving the bottle with the cap ready for delivery to the market, an operation of bottle labeling and/or secondary packaging may remain outstanding.
Previous filling of the caps can be done in a cap filling parallel line, within the bottling plant, and feeding these caps with product to the bottling lines or filling the caps in an independent plant and send them to the bottling plant for their application in the bottling line.
The caps once filled with product are placed on the mouth of the bottles with a closure machine which is part of the bottling line, once the bottles are filled with water or another liquid for human consumption during the bottling process, having thus the finished product for market delivery.
Once the finished bottle is in the hands of the final user, he/she will operate the mechanism to release the product, which will be mixed with the liquid, then to be shaken and once they are mixed will proceed to open the bottle, by twisting the cap to break the security or tamper-proof band, which may not be in the body of the cap, this way the liquid mix with the product is ready for consumption.
Some caps in the state of the art have drawbacks with reference to the cap of the present invention, as in the case of the lacto tab cap , which is a cap used in the “Lacto Tab” product of EMMI company, from Switzerland, said cap comprises 5 plastic pieces and a bottle with special neck, the cap comprises a capsule formed with two aluminum sheets, the powder or liquid product is contained in this capsule, the powder can be a flavoring agent, vitamin supplement or energy supplement, this capsule is placed on the bottle neck and becomes adhered by an induction process, thereafter the cap is placed, the cap is of special shape and dimensions, in accordance with the bottle neck, the operation thereof is as follows:
Cap is clockwise twisted, with the twist the security band is broken and following the twist an internal stem is driven down, the stem In the lower end having teeth or spikes that upon the twist movement and vertically driving down, brakes the aluminum capsule, allowing the product being spilled to the liquid held in the bottle, wherein shaking of the container mixes the product with the liquid, and the beverage is ready for drinking, the upper part of the cap has a protective cover, which is withdrawn and the seal is pulled allowing exit of the already mixed liquid, this latter concept is used in the caps known as “sport cap” or sport, “push-pull” as the push down of the seal closes again the exit duct of the product.
This cap was used only in this product and was removed from the market for lack of success, being of a high cost, comprising five pieces, the aluminum cap, which must be previously filled with the product and requires assembly of the cap and a special neck in the bottle, it is further required a special closure or binding machine to place the aluminum capsule and then the cap, all this increasing the cost of the product.
Another cap in the state of the art, is the single piece dispenser cap, comprising a product housing cylindrical section, sealed with an aluminum film, closing the product housing section, the internal part of the cap having a semicircular section, the diameter of which is supported in the wall of the housing section, in the center having a stem having a series of spikes in the lower end, this part remains within the housing section.
The cap operates as follows: the powder or liquid concentrated product is placed in the housing section, sealed with the aluminum film, ready to install, in the filling line the cap is placed on the bottles with standard neck as found in the market.
Once the bottle is in the hands of the end consumer, he/she then pushes downward the semicircular part located at the center of the cap in the upper part of the bottle, with this action the stem is shifted downwards and with the spikes located in the lower end breaks the aluminum seal and allows passage of the product towards the liquid mixing with it by the consumer agitating the bottle, once the product is mixed with the liquid, the cap is removed, just as the standard caps are removed, breaking the tamper-proof band, thus the product becoming ready for consumption.
At times, the aluminum breaking or tearing is not big enough to allow the complete release of the product, resulting in a low content mixture, as the stem travel is limited by the semi-circle, the injection mold cost is very high, being very complex the shape of the spikes stem accruing to a high cost of the part or piece. Also at times the semi-circular sector in which pressure is applied to break the aluminum, returns to its original position without breaking enough the aluminum seal, resulting in a low content mixture of the product.
US2010/0044254 of Joseph Romeo, issued on Feb. 25, 2010, describes a beverage container cap dispensing a flavoring material into the liquid contained in the bottle includes a top element adapted and constructed to hold a predetermined quantity of flavoring material. A center element is connected to the top element by a valve mechanism actuated to selectively dispense the flavoring into the container; the valve mechanism is actuated by rotation of the center element with respect to the base element. Such cap comprises several parts and is a complex assembly.
Korean application KR20070060132 of Yorita Katsuhiko, issued on Jun. 12, 2007, describes a cap in which powder tea to be blended with the water held in the container. The cap is constructed to be removed by a thread bottle mouth, having a lid in the upper part twist opened and also a part being pressed in the vertical direction combined with the twist motion. In the lower part of the cap being pressed provides a cylindrical container receiving a flavoring mixture and mechanically breaking the bottom of said container, a pressing rod is integrally shaped with the lower surface and projected upwards. To release the flavoring, the upper lid is twisted and pushed down, this opens and breaks the weakened section of the container and allows the mixture with the contained water.
US2007/0102306 of Emery J. Lantos et al, issued on May 10, 2007 describes bottle cap or closure including a base member, a sliding upper member coupled to the base, the upper member having a dispenser member. A sliding crown member coupled with the upper member and the base member and the upper member forms at least a flavoring reservoir to be released when removing the tamper-proof band and forcing the twisting downwards.
WO2006/123946 issued on Nov. 23, 2006, describes a container closure including a chamber housing a flavoring substance separated by a flexible membrane, the opening device of the membrane includes a central support structure in the shape of a cylinder having cutting teeth in the lower base, such cylinder acts by pressure applied in the upper face of the closure formed by a flexible cap is pressed with the thumb, by pressing the teeth breaks the membrane or seal and releases the flavoring for mixing with the water or beverage held in the bottle; but most often the teeth don not totally break the membrane and the flavoring is trapped within the container.
Mexican patent application MXPA06002700 corresponding to U.S. Pat. No. 7,475,774, issued on Sep. 4, 2006, describes a beverage container cap or closure, such cap is provided with a compartment having a flavoring substance, such cylindrical lateral compartment having an top wall and a frangible bottom wall, provided with a cutting knife moveable relative to said side wall and the bottom wall with the purpose to open the bottom wall and release the flavoring substance within the container or bottle. Again this cap operates by means of pressure of the top compartment forcing the base to interact with the knife that breaks and allows the release of the flavoring.
U.S. Pat. No. 6,372,270 to Sean P. Denny, issued Apr. 16, 2002, describes a two-portions threaded cap, one portion defines a chamber containing a drink mix, such as tea bags, etc., a seal is provided to prevent mixing of the beverage and water within the bottle until desired. A plunger is pushed downwards driving the flavoring to burst the seal and deploying the flavor in the water contained in the bottle.
U.S. Pat. No. 4,722,449, to Warner F. Dubach, issued on Feb. 2, 1988, describes a threaded container closure in the bottle mouth provided with a tamper-proof band, in this case the seal a easily pierceable film, then to release the flavoring contents, the tamper-proof band should be removed and twist the cap downwards so that a peak element breaks the seal and releases the flavoring material within the liquid held In the bottle; but this cap has the risk that in placement thereof in the mouth of the bottle too much pressure is applied then braking the seal releasing the flavor at an unsuitable time, further it is a cap provided with a complicated structure making the manufacturing process too expensive.
Mexican patent application MXPA2006005798 issued on Nov. 22, 2004 to Jung Min Lee describes a cap containing a flavoring, having a main hollow body and a support tubing extending downwards from an internal surface of the main hollow body, the support tubing having a discharge portion and a seal element formed in the lower end thereof, the moving element coupled to a fastening element. The open lower end of the tubing is tightly coupled with the seal element, to discharge the concentrate the tubing is raised and the concentrate contained therein is discharged to the liquid held in the bottle; but again it relates to a too complicated system that should be twisted moving upwards, and be made from two threadable bodies surely resulting in a too expensive production.
Mexican patent MX261034 issued on Oct. 10, 2008 to The Procter & Gamble Company describes a system to incorporate minerals in bottled drinking liquids, the system comprised a cap provided with a powder deposit and an opener adapted to said cap provided with a shaft shaped stem breaking the seal of the cap and releasing the contents within the liquid of the container.
Mexican patent application MXPA2004010773 to Emilio Morin, issued on Apr. 30, 2002, describes a capsule with a lower lid and a tamper-proof strip removably inserted in the mouth of a bottle, the top part of the lower cap is open with a neck coupled to a top part also having a tamper-proof strip; a deposit comprised within the top lid and having a breakable bottom, the top lid can be axially moved downward in relation to the bottle neck; to break the seal it is only needed to press the upper lid for the cutter to act and release the concentrated substance to be added to the liquid contained in the bottle.
BRIEF DESCRIPTION OF THE INVENTIONAn object of the present invention, is to provide a dosing cap designed to house inside a product that may be a flavoring, vitamins, energy supplements, medicine supplements, etc., that may be in the shape of powder or pellets or liquid to be released with opening of the cap.
Another object of the present invention is to provide a dosing cap that keeps separate the concentrate product from the liquid contained in the bottle, extending the shelf life thereof, making the mixture until the time of consumption.
Also an object of the present invention is to provide a dosing cap that is made with two plastic pieces, a cap with a cylindrical skirt and a rhombic shaped seal, are assembled once the concentrated product has been deposited in the cap cylinder.
Yet another object of the present invention is to provide a seal coupled that tightly closes the lower cylinder edge of the cap, together making the tight in which the product to be preserved is housed, is released by pressing the top part of the cap at the center thereof, to drive a central stem uncoupling the seal, are designed using the resilient properties of the plastic, the spring prevents the seal to return, keeping it open and allowing passage of the product to the liquid, to make efficient the mixture.
Still an object of the present invention is to provide a cap tight-sealingly housing a concentrated product, the release thereof is made by pressing with the finger the center of the top part of the cap, until the effect of the spring and recovery of the plastic, this part at the center of the cap is held downwards, with this opening the seal retaining the product and allowing its passage to the liquid, then the consumer proceeds to shake the container to make the mixture of the product and liquid, the cap is opened normally like the standard caps and the mix made is consumed.
There is the condition that some beverages once prepared have a short shelf life, they require special housing or cooling conditions, or even the restriction of consumption in a very short term, if this does not happen, they loose their intended properties, reducing their presence in the market, these beverages can be a flavoring, vitamin supplement, energy supplement, feed supplement, a medicine product or others.
At times to extend the shelf life, it is necessary the use in the product of additives, preservatives or other substances, increasing the cost and modifying their properties, in other cases also are modified the bottles in which the product is packed by the used of UV rays protecting agents, pigments or other additives helping to extend the shelf life of the product. The above produces an increase in distribution costs, change in the properties of the beverage and in most cases, not reaching the required shelf life, with the consequent impact in the marketing of the product.
The concentrate release cap of the present invention is designed to extend the shelf life of the product, keeping separate the flavor concentrate product or other from the liquid until the time of consumption, this way having the required shelf life and keeping the properties of the product with the special features of the beverage.
The concentrate release cap is designed to keep the concentrate product separate from the liquid used as mixing agent, contained in a bottle, such bottle may be glass, plastic or other material, being a bottle with standard market features, with this allowing to keep the properties of the product for a long shelf term, mixing the concentrate product with the liquid until the time of consumption, this way reducing or eliminating the use of additives, preservatives or other substances in the product and avoiding the used of UV rays protection bottles, including pigments increasing the cost of the product not extending the shelf life for periods as extended, with the use of the concentrate release cap can be attained prolonged shelf life and keep the original properties of the product.
The cap is made by a plastic injection process, using a resin such as polyethylene or polypropylene, plastic resins commonly used to make these parts, being designed such that at the time mold extraction, in the end of the bottom edge of the cylinder body, remains a inclined or chamfered section pointing inside the cylinder, working as a pressure element or contact area and coupling with the seal this part during the filling process will be pushed to the internal face of the cylinder remaining an angle to ensure total contact area with the seal. Angle β having the seal area in the cap and formed with the cylinder wall thereof is bigger than the angle α of the perimeter seal wall, with this assuring full seal contact with the cap (β>α) at assembly moment due to the relation of angles that at the time of coupling such angles match to provide a tight seal between both parts. Once assembled the seal in the edge of the cylinder tight of the cap, angle β is forced to match angle α, leaving a tight contact area, pressuring between both seal surfaces and cylinder wall tab, ensuring tight seal between both parts.
Seal also has a perimeter ring “a” to ensure that the seal remains evenly seated on the edge of the external diameter of the cylinder “c”, additionally the seal in the bottom edge of the inclined contact wall having a slight boss “b” to retain the edge of the contact tab “d” of the cap in its right position to make the tight seal.
The seal design is symmetric with a rhombic shape, allowing placement in any of both faces being equal to each other.
The seal fixing to the cap is made on its center, in which there is a cavity with a groove and an intermediate perimeter tab, that upon opening allows passage of the cap's stem, which conical shape makes easy the seal orientation with the stem, such stem having a diameter groove allowing to reduce the diameter or thickness to ease insertion in the seal, once the stem penetrates the seal, parts recover their original shape leaving the seal firmly held in the stem and in the seal area there is contact between the seal and the cap uniformly and with pressure ensuring its tightness .
Filling the cap, this operation is made in a filling machine in which through the use of positioning means is placed the cap in an inverted position, with the mouth upwards, the cap passes a station in which it is bended to the inside of the cylinder the section in which the ring will seat, this part of the cap, is molded with an angle allowing extraction of the cap from the plastic injection mold, then filling with a dosing device and closing, insert the seal in the cap's stem, remaining the seal diameter on the cylinder diameter and the contact seal areas, ensuring the tightness in the seal cylinder.
This cap having as main features, tightly housing the product, the release thereof made by pressing with the finger the center of the top part of the cap, until by effect of the plastic recovery and spring effect, such top central part of the cap is kept in extended position downwards, driving the seal body to allow opening thereof and exit of the contents within the tight or seal of the cap and allowing its passage to the fluid, then the consumer proceeds to shake the container to make the mix between the product and the liquid of the beverage, opening the cap as made normally with the standard caps and consume the mixture made.
Once released the concentrate (151) the bottle is shaken to make a homogeneous mix of the beverage for consumption. The cap still is held in the bottle through the screw threads in the internal face of the skirt (4) and the tamper-proof band (34) has not been removed, the mixing operation can be carried out still without opening the cap.
Claims
1. Concentrate release cap to extend the shelf life of a beverage, comprises two independent plastic parts, the body of the cap and seal keeping separate the liquid of the bottle and the flavor concentrate in the corresponding compartment;
- the cap comprises a flexible top center provided with spring style bends, a external skirt and a tamper-proof band, a cylinder body with perimeter rim inclined inside thereof defining the contact surface or seal;
- a central stem concentric to the cylinder body and having a coupling pin in the bottom end;
- a barrel shaped seal with two end inclined side faces or seal surfaces, a vertical side face seating in the side edge of the cylinder body, the seal fastening to the cap is made at the center thereof having a structure with a central cylinder body and a disc, the cylinder body defines a cavity with groove and intermediate perimeter rim that upon opening allows the passage of the stem pin, which also has a groove to ease the insertion of the seal structural body;
- once the seal is coupled to the cylinder body defines a tight closed cavity retaining inside a concentrate and release by pressing the caps flexible center kept is deployed position pushing the stem and seal joined thereto, generating a perimeter escape space of the concentrate.
2. The concentrate release cap according to claim 1, further wherein the flexible center occupies the base of the internal cylinder body and is located joined to the internal wall thereof, having an horizontal flat center joined to two concentric perimeter bends defining a perimeter channel like bellows or spring.
3. The concentrate release cap according to claim 1, further wherein the central stem is located joined to the internal face of the horizontal flat center and at the other end having a coupling pin wherein is pressure inserted the barrel shaped seal internal structure.
4. The concentrate release cap according to claim 1, further wherein the spring defined by the perimeter bends of the flexible center, prevents the central stem to return to its original closure position.
5. The concentrate release cap according to claim 1, further wherein the seal is located by pressure, with the cap in inverted position, upwards and with the compartment thereof filled with flavor concentrate.
6. The concentrate release cap according to claim 1, further wherein the seal comprises a barrel type round shape, with a central internal cylindrical structure, issuing from a horizontal disc in which ends has a rhombic cross-section ring defining a bump central surface and two coupling symmetric surfaces, each one with their respective perimeter ring acting as seal between the surfaces.
7. The concentrate release cap according to claim 1, further wherein the seal has a rhombic side section symmetric shape and allows the coupling in the stem in any of its two top and bottom faces.
8. The concentrate release cap according to claim 1, further wherein the flexible center to be pressed for opening the seal having a concentric bends geometry keeping it closed with the seal in the same position after filling; opening the seal prevents return to the closure original position, keeping open the seal to ensure complete mixture of the liquid with the concentrate of the cap.
9. The concentrate release cap according to claim 1, further wherein the internal tab of the cylinder body or the contact area with seal has an angle larger than the seal contact wall, with this ensuring a tight closure between seal and cap.
10. The concentrate release cap according to claim 1, further wherein a ring is used in the seal external diameter ensuring correct location with the external diameter in the cylinder body of the cap.
11. The concentrate release cap according to claim 1, further wherein the concentrate is released opening the seal by pressure in the flexible center of the cap to drive the stem, in turn the seal and uncoupling its closure position to mix the concentrate with the contents of the bottle.
Type: Application
Filed: Apr 22, 2011
Publication Date: Oct 27, 2011
Inventor: Jose Rodrigo Oliva SALINAS
Application Number: 13/092,288
International Classification: B65D 25/08 (20060101); B65D 53/00 (20060101);