MEDIA TRANSPORT SYSTEM TURNOVER MECHANISM
A media turnover mechanism includes a roller. A first turn bar is positioned upstream relative to the roller at an angle relative to a direction of media motion. A second turn bar is positioned downstream relative to the roller at an angle relative to a direction of media motion. A first guide is positioned between the first turn bar and the roller to direct a leading edge of a web of media toward the roller. A second guide is positioned between the roller and the second turn bar to direct the leading edge of the web of media toward the second turn bar. A third guide is positioned to direct the leading edge of the web of media around the second turn bar.
Reference is made to commonly-assigned copending U.S. patent application Ser. No. 12/627,032 filed Nov. 30, 2009 entitled “MODULAR MEDIA TRANSPORT SYSTEM”, by DeCook et al., commonly-assigned copending U.S. patent application Ser. No. 12/627,018 filed Nov. 30, 2009 entitled “MEDIA TRANSPORT SYSTEM FOR NON-CONTACTING PRINTING”, by Muir et al., and Ser. No. ______ (Docket 96218), entitled “MEDIA TRANSPORT SYSTEM DRIVE MODULE”, by Armbruster et al. filed concurrently herewith.
FIELD OF THE INVENTIONThe present invention generally relates to a media transport system and more particularly relates to a mechanism for flipping the media while in motion in order to switch the relative orientation of top and bottom surfaces of the moving web media within the media transport system.
BACKGROUND OF THE INVENTIONContinuous web printing allows economical, high-speed, high-volume print reproduction. In this type of printing, a continuous web of paper or other substrate material is fed past one or more printing subsystems that form images by applying one or more colorants onto the substrate surface. Performance criteria for mechanical apparatus that handle paper or other print media traveling at high speeds throughout the printing process include efficiency and speed as well as the capability to maintain precise registration.
In a number of systems of this type, both surfaces of the web media are printed on. After the first side of the media has been printed upon, the media transport system flips the print media over while in motion, in order to print onto the other surface of the web. Subsystems that perform this function have been called turnover apparatus, turnbar apparatus, or “turnover modules”, for example, and typically consist of an arrangement of fixed or moving rollers that direct and re-orient the moving web accordingly.
One difficulty with conventional turnover apparatus relates to initial feed of the print media by an operator when loading the machine for a print job. Turnover apparatus often direct the media over a somewhat complex feed and guidance path, changing path direction a number of times in order to perform the flipping function. This path typically extends around and between a number of rollers and fixed surfaces that are positioned at different angles and, because the turnover mechanism is often difficult to see and to access in the first place, it can be a cumbersome operation often requiring two people to accomplish. Time and training requirements for this operator function can be burdensome.
The capability to feed the leading edge of a print media roll through the media transport path quickly and accurately can translate to increased efficiency, reduced cost, and reduced likelihood of jams, dirt, and other problems for continuous web printing. Thus, there is a need for an improved leading edge guidance solution for high-speed, non-contact, continuous web printers.
SUMMARY OF THE INVENTIONIt is an object of the present invention to advance the art of web media handling. With this object in mind, the present invention provides solutions for improving leading edge guidance through a continuous web media transport system and, in particular, through the media turnover mechanism of such a transport system.
According to one feature of the present invention, a media transport system turnover mechanism includes a number of guides for directing the leading edge of the media through the turnover mechanism.
According to another feature of the present invention, a media turnover mechanism includes a roller. A first turn bar is positioned upstream relative to the roller at an angle relative to a direction of media motion. A second turn bar is positioned downstream relative to the roller at an angle relative to a direction of media motion. A first guide is positioned between the first turn bar and the roller to direct a leading edge of a web of media toward the roller. A second guide is positioned between the roller and the second turn bar to direct the leading edge of the web of media toward the second turn bar. A third guide is positioned to direct the leading edge of the web of media around the second turn bar.
One advantage of the present invention is that it provides a measure of guidance for routing a media web along a travel path, around and between rollers, surfaces, and other components of the printing system. Another advantage of the present invention is that it provides media web guidance without adding constraint to media edges.
The invention and its objects and advantages will become more apparent in the detailed description of the example embodiments presented below. The invention is defined by the claims.
In the detailed description of the preferred embodiments of the invention presented below, reference is made to the accompanying drawings, in which:
The present description will be directed in particular to elements forming part of, or cooperating more directly with, apparatus in accordance with the present invention. It is to be understood that elements not specifically shown or described may take various forms well known to those skilled in the art.
The method and apparatus of the present invention provide a guidance mechanism to improve leading edge feed of the web media through the set of rollers and drive mechanism of a turnover apparatus in a continuous web media transport apparatus.
The method and apparatus of the present invention provide a turnover apparatus in a digital printing system that transports continuously moving web print media past one or more digital printheads, such as inkjet printheads. The apparatus and method of the present invention are particularly well suited for printing apparatus that provide non-contact application of ink or other colorant onto a continuously moving medium. The printhead of the present invention selectively moistens at least some portion of the media as it courses through the printing system, but without the need to make contact with the print media.
In the context of the present disclosure, the term “continuous web of print media” relates to a print media that is in the form of a continuous strip of media as it passes through the printing system from an entrance to an exit thereof. The continuous web of print media itself serves as the receiving print medium to which one or more printing ink or inks or other coating liquids are applied in non-contact fashion. This is distinguished from various types of “continuous webs” or “belts” that are actually transport system components rather than receiving print media and that are typically used to transport a cut sheet medium in an electrophotographic or other printing system. The terms “upstream” and “downstream” are terms of art referring to relative positions along the transport path of a moving web; points on the web move from upstream to downstream.
Referring to the schematic side view of
Downstream from first module 20 along the path of the continuous web media, second module 40 also has a support structure, similar to the support structure for first module 20. Affixed to the support structure of either the first or second module 20 or 40 are one or more angular constraint structures 26, such as rollers, for setting an angular trajectory of the web media. Rollers I, J, K, L, M, N, O, and P guide the moving media through and out from second module 40.
Still referring to
Control logic for the respective digital printing system 10, shown at control logic processor 90 in the
Table 1 that follows identifies the lettered components used for web media transport and shown in
The top view of
The side view of
The enlarged perspective view of
Referring to the perspective views of
Still referring to
It should be noted that the wrap angle for any individual guide can be varied to provide an advantageous media edge feed arrangement, based on the design of the turnover mechanism and on characteristics of the intended print media. The amount of wrap provided by any of guides 100, 102, and 104 may vary in other ways. For example, the angular extent of the wrap could vary across the width of the media path for any of the guides, so that a greater or lesser amount of wrap is provided toward one edge of the media path or along the center, for example.
Referring to the side view of
Once the leading edge of the web has passed through the nip, the drive roller is turned on at low speed to drive the web forward. An edge portion 122 of fourth guide 110 extends onto second guide 102, extending the contact surface for feeding the leading edge onto the contact surface of guide 102. Media traveling away from roller 32, onto guide 102 and in direction D3, is directed by a lower guide surface 107 back toward guide 102, thereby preventing the leading edge of the web media from wrapping around drive roller 32. Accordingly, in some embodiments of the invention, second media guide 102, extending between fixed roller 32 and turn bar 36, can have a first guide portion (either 107 or 102) located on a first side of the web media and a second guide portion (the other of 107 or 102) for the second side of the media that helps to reduce or even prevent the media leading edge from wrapping around turn bar 36. In the same way as first guide 100 with end portion 106 and fourth guide 110 guided the leading edge of the web around roller 32, second guide 102 and the curved portion 108 of guide 104 direct the leading edge of the web around the second turnbar 36.
Still referring to
It is instructive to note that guides 100, 102, 104, and 110 are provided for feeding the leading edge of the web media during loading by the operator. Once the media leading edge has been fed through turnover mechanism 30, these guides typically do not contact the web media. Thus, during printing, guides 100, 102, 104, and 110 do not provide any constraints to the web media such as edge constraint, for example, and are compatible with a kinematic or exact-constraint web transport path, such as that described in commonly-assigned copending U.S. patent application Ser. No. 12/627,032 filed Nov. 30, 2009 entitled “MODULAR MEDIA TRANSPORT SYSTEM”, by DeCook et al. and commonly-assigned copending U.S. patent application Ser. No. 12/627,018 filed Nov. 30, 2009 entitled “MEDIA TRANSPORT SYSTEM FOR NON-CONTACTING PRINTING”, by Muir et al., both incorporated herein by reference.
Guides 100, 102, 104, and 110 are provided for the leading edge only and need not extend to cover the full width of the web media. This allows guides 100, 102, 104, and 110 to be used with a printing apparatus that accepts web media of various widths. Guides 100, 102, 104, and 110 can be formed from any suitable material, including metal, plastic, or various sheet materials, for example. Guides can be perforated or otherwise featured to reduce weight, increase rigidity, or to aid in their guidance function.
In one embodiment, guides 100, 102, 104, and 110 are used by the operator in conjunction with a partially automated media feed apparatus that allows the operator to feed and direct the leading edge into proper position with each turn bar or roller mechanism and use a mechanized sequence to jog the media along the path until it is fed through turnover mechanism 30.
In operation, with reference to
-
- (i) threading the leading edge of the web media around first turn bar 34 with the aid of curved portion 118 and along first guide 100 toward fixed roller 32 and associated nip 112 (
FIG. 9 ); - (ii) entering a jog command, such as by depressing a switch, causing roller 32 to rotate momentarily at a slow speed;
- (iii) pushing the leading edge along the top surface of first guide 100 to urge the leading edge around drive roller 32 guided by fourth guide 110 until the web is captured between nip roller 114 and drive roller 32;
- (iv) continuing the jog command and observing drive roller 32 action that feeds the leading edge onto the top surface of second guide 102, with the web moving back toward the operator;
- (v) threading the leading edge of the web media around second turn bar 36 guided by the curved portion 108 of third guide 104; and
- (vi) terminating the jog command when the leading edge is fed out from second turn bar 36 along the third guide 104.
- (i) threading the leading edge of the web media around first turn bar 34 with the aid of curved portion 118 and along first guide 100 toward fixed roller 32 and associated nip 112 (
It can be appreciated that steps (i)-(vi) given above are illustrative and can be modified in a number of ways and augmented with any of a number of automated operations. An optional operator switch or other control for enabling jog operation can be provided with a separate device or provided as part of turnover mechanism 30. Additional rollers or other components can be provided to support media feed through drive roller 32.
The turnover mechanism 30 described herein can be used with a modular printing apparatus arrangement as described earlier with respect to
As shown in
The invention has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the scope of the invention.
PARTS LIST
-
- 10. Printing system
- 12. Media supply roll
- 16. Digital printhead
- 18. Media take-up roll
- 20. Module
- 22. Cross-track positioning mechanism
- 24. Tensioning mechanism
- 26. Constraint structure
- 30. Turnover mechanism
- 32. Drive roller
- 34, 36. Turn bar
- 40. Module
- 48. Support structure
- 52. Slack loop
- 54. Print zone
- 90. Control logic processor
- 100, 102, 104. Guide
- 106. End portion
- 107. Guide surface
- 108. Curved portion
- 110. Guide
- 112. Nip
- 114. Roller
- 118. Curved portion
- 120. Actuator
- 122. Edge portion
- 124. Opening
- 126. Wheel
- 130. Motor
- 140. Media drive module
- 142. Hinge
- 144, 146. Contact surface
- A, B, C, D, E, F, G, H, I, J, K, L, M, N, O, P. Rollers
- D1, D2, D3, D4. Direction
-
- TB. Turnover mechanism
Claims
1. A media turnover mechanism comprising:
- a roller;
- a first turn bar positioned upstream relative to the roller, the first turn bar being positioned at an angle relative to a direction of media motion;
- a second turn bar positioned downstream relative to the roller, the second turn bar being positioned at an angle relative to a direction of media motion;
- a first guide positioned between the first turn bar and the roller to direct a leading edge of a web of media toward the roller;
- a second guide positioned between the roller and the second turn bar to direct the leading edge of the web of media toward the second turn bar; and
- a third guide positioned to direct the leading edge of the web of media around the second turn bar.
2. The mechanism of claim 1 wherein the second guide includes a first guide portion located on a first side of the media and a second guide portion located on a second side of the media.
3. The mechanism of claim 1, wherein a portion of the first guide is positioned to direct the leading edge of the web of media around the first turn bar.
4. The mechanism of claim 1, further comprising:
- a fourth guide positioned to direct the leading edge of the web of media around the roller.
5. The mechanism of claim 4, wherein the fourth guide is hinged such that the fourth guide includes a first position adjacent to the roller to direct the leading edge of the web of media and a second position removed from the roller that provides access to at least a portion of the roller.
6. The mechanism of claim 5, wherein the roller is a driven roller.
7. The mechanism of claim 6, the roller being a first roller, further comprising:
- a second roller including a first position in which the second roller applies a force to the driven roller and a second position removed from the driven roller.
8. The mechanism of claim 4, wherein a portion of the fourth guide extends to the second guide that is located downstream relative to the roller.
9. The mechanism of claim 1, wherein a wrap of the third guide relative to the second turn bar is greater than a wrap of the first guide relative to the first turn bar.
10. The mechanism of claim 1, wherein a wrap of the third guide relative to the second turn bar varies along a length of the second turn bar.
Type: Application
Filed: May 12, 2010
Publication Date: Nov 17, 2011
Inventors: Randy E. Armbruster (Rochester, NY), Bradley S. Bush (Hilton, NY), Thomas Niertit (Webster, NY), Christopher M. Muir (Rochester, NY), Bradley C. DeCook (Rochester, NY)
Application Number: 12/778,203
International Classification: B65H 23/32 (20060101);