SIMPLE TOWER INSTRUMENT CONSTRUCTION AND ITS METHOD
An erection method by simple tower instrument during upper bridge construction installation, consists of installing 8 bolt1 ½″-400 and lower joint plate 24 mm bold, 50 cm on head of bridge construction pillar as hook designed tower, installing 5 locking plates from lower plate with 24 mm bold, 42 cm height as joint of premier steel pile30 cm, 6.5 mm bold, through 8 bolts and lower joint plate on every head of bridge construction pillar, installing and locking wind fastener15 cm through joint plate 16 mm bold and 4 bolts ¾″ to unite premier tower 330 cm, 6.5 mm bold, locating axis bearings 6 cm on outer side of premier tower as supporting part to tie and tension cable to tower, locating front stays with to 70 degree to tower to put premier supporter on premier tower through bearings, locating back stays with 50 degree to tower to stabilize tower on rear tower pillar through bolt on bridge pillar, locating arc construction onto pontoon using crane, which all arc components made segmental, from segment 1 until segment 13, which loaded onto pontoon, arranged by a way so that pontoon stay stabile during installing arc construction, installing bracing at the same time with arc construction accordingly following arc construction installation, stressing cable using twin ram jack unit or multi-strand M-PV to stabilize premier supporter installation of upper bridge, featured that to unite premier tower piles, we use segmental by unite on site as necessary, and knock down easily after installing premier supporter stabilization of upper bridge portion, meanwhile tower hook, tower, bearings, cable installation, and tension, as additional device by using existent pillars so that reduce duration and cost wholly.
Present invention refers to a erection method by simple tower instrument devices on building upper bridge construction, especially relates to simple tower instrument devices (cable stayed) in form of tower construction as supporting structure and the cable functions as hanging upper bridge structure, also bearing function as additional tie cable to said tower during pulling activity using twin ram jack unit or multi-strand M-PV in order to construct upper part of bridge so that no need hammer and winch any longer. Further of present invention, refers to simple tower instrument devices as help device during construction process on wide river, result minimize disturbance to river traffic such as pontoon, ship, raft, etc, which will be able to go through freely during the construction, plus minimize accident level. This erection method using simple tower instrument devices may utilize existence bridge pillars, also adjustable tower dimension and cable with designed construction specification and results cost and duration saving.
BACKGROUND OF INVENTIONAs technology development, especially bridge construction for wide range, the experts compete to improve quality of bridge construction and speed to proceed it self.
Many methods and devices are available to build bridge construction for wide bentangan have some obstacles or weaknesses which effect some destruction.
Usually, previous building bridge construction especially for wide range uses conventional method, which use scaffolding as well as crane, pontoon, tugboat, and gauge in every step, the provide cable tension to bridge construction pillars. This method needs more manpower and long duration to construct the continues bridge. Also, said erection process is sensitive to water stream and river bed situation. It is hard to do because the pontoon will be inhibited by the stones. Other obstacles are longer duration, high cost, and sensitive to transportation vehicle crush, like pontoon, ship, raft, etc.
Another obstacle is that piles prohibit wooden material as temporary pile due to water condition. It causes using steel pile and high cost thereof. Indeed, high cost for temporary job. Other, numerous pillar will inhibit river traffic so that disturb traffic safety and performance.
Further, during beginning of process which cranes pile scaffolding one by one, pontoon, tugboat, and gauges to construct arc construction and flat frame, so that needs hammer and winch and additional time and fund, also complicated devices.
Another obstacle related to technical factor due to accurate tool to erect premier pillar. Whether there is one mistake, the strength of building will be reduced. In other words, the strength of upper bridge construction is influenced very much by posed premier pillar.
To solve these problems, proposed an erection method by using simple tower instrument (cable stayed) which consists of tower construction as supporting structure and cable to hang upper bridge construction, also bearings as additional help device to tie up to tower and provide tension by twin ram jack and multi-strand M-PV. This simple tower structure functions to support constructing upper bridge portion on wide river so that no disturbance to river traffic. Present erection method may use existence pillars, as well as adjustable tower and cable dimension to reduce the cost and duration.
BRIEF DESCRIPTION OF INVENTIONAs previous description, present invention refers to erection method using simple tower instrument (cable stayed) to build upper bridge construction in form of tower construction as supporting structure and the cable functions to hang upper bridge structure, also bearings which function as additional tie-up cable to said tower during pulling activity using twin ram jack unit or multi-strand M-PV in order to construct upper part of bridge but no need hammer and winch any longer. Further present invention, refers to simple tower instrument devices as help device during construction process on wide river, result minimize disturbance to river traffic such as pontoon, ship, raft, etc, which will be able to go through freely during the construction, additionally minimize accident level. This erection method uses simple tower instrument devices which utilize existence bridge pillars; while tower dimension, cable are adjustable with designed construction specification as cost and duration saving.
Present erection method using simple tower instrument, which consists of
Installing 8 bolt1 ½″-400 and lower joint plate 24 mm bold, 50 cm on head of bridge construction pillar as designed tower hook.
Installing 5 locking plates from lower plate with 24 mm bold, 42 cm height to joint premier steel pile30 cm, 6.5 mm bold, through 8 bolts and lower joint plate on every head of bridge construction pillar.
Installing and locking wind fastener15 cm through joint plate 16 mm bold and 4 bolts¾″ to unite premier tower 330 cm, 6.5 mm bold.
Locating axis bearings 6 cm on outer side of premier tower as supporting part to tie and cable tension to tower.
Locating front stays with to 70 degree to tower to put premier supporting on premier tower through bearings.
Locating back stays with 50 degree to tower to stabilize tower on rear tower pillar through bolt on bridge pillar.
Locating arc construction onto pontoon using crane, which all arc components made segmental, from segment 1 until segment 13, which loaded onto pontoon, arranged by a mean so that pontoon stay stabile during installing arc construction.
Installing bracing together with arc construction according to arc construction installation.
Providing cable tension using twin ram jack unit or multi-strand M-PV in order to stabilize premier supporter installation of upper bridge.
Featured that to unite premier tower piles, we use segmental by unite on site as necessary, and unplugged easily after installing premier supporter of upper bridge portion, meanwhile tower hook, tower, bearings, cable installation, and tension, as additional device by using existent pillars so that reduce duration and cost generally.
A simple tower instrument during construction upper bridge portion, consists of:
A number of bar frames as premier pillar by using three steel pipes30 cm, 6.5 mm bold which constructed segmental;
A number bolts1 ½″-400 and lower joint plate 24 mm bold, 50 cm on head of bridge construction pillar as designed hook tower.
A number locking plates from lower plate with 24 mm bold, 42 cm height as joint of premier steel pile30 cm, 6.5 mm bold, through 8 bolts and lower joint plate on every head of bridge construction pillar.
A number wind fasteners15 cm through joint plate 16 mm bold and 4 bolts ¾″ to unite premier tower of 330 cm, 6.5 mm bold.
A number axis bearings 6 cm on outer side of premier tower as supporting part to tie up and tense cable to tower.
A number front stays with to 70 degree to tower to put premier supporter on premier tower through bearings.
A number back stays with 50 degree to tower to stabilize tower on rear tower pillar through bolt on bridge pillar.
A number arc construction onto pontoon using crane, which all arc components made segmental, from segment 1 until segment 13, which loaded onto pontoon, arranged by a mean so that pontoon stay stabile during installing arc construction.
A number bracings together with arc construction accordingly following arc construction installation.
A number twin rams jack unit or multi-strand M-PV to stabilize premier supporter installation of upper bridge.
Featured that whole components unite by using existent pillars as simple tower instrument, act as temporary supporting unit during installing premier pillar of upper bridge portion.
Main objective of present invention is to provide an erection method using simple tower devices on constructing upper part of bridge, mainly on wide range to reduce cost and using existent pillars.
Further objective of present invention is to provide an erection method using simple tower devices on constructing upper part of bridge to minimize disturbance to river traffic and accident risk during the construction.
Further objective of present invention is to provide an erection method using simple tower devices on constructing upper part of bridge which knock-down easily to reduce cost and duration.
Further objective of present invention is to provide an erection method using simple tower devices on constructing upper part of bridge by uniting on site as necessary.
Further objective of present invention is to provide an erection method using simple tower devices on constructing upper part of bridge which visible to wide range and stoned river bed without disrupt river bed topography as well as reducing environment pollution.
For making it easier to understand present invention, following story will describe and refer to attached drawings, they are:
Further description will be provided in details, refers to attached drawings.
Refers to
To precede center range construction (1) of upper bridge and arced with 150 meters or more length by conventional scaffolding method, usually utilize some cranes (13) and pontoon (14) for steel scaffolding pillar installation (4) temporarily. Wherein scaffolding use steel pipes (4) 40 cm and 60 cm diameter which piled into river bed so disturb river traffic because of reduced river space by scaffolding pillars (4). During steel pipes installation (4), a crane (13) located on pontoon (14) with same direction with river stream to reduce traffic disturbance. Steel pipe (3) which piled into river bed thus made inner joint (3a) with pipes (4) above it with certainty space from pile end (3) which functions as shoes or foundation (shown in
Further refers to
- 1. pillar (6a) stability;
- 2. pillar (6b) as anchor stability;
- 3. tower construction design;
- 4. cable (8a, 8b) of tower and anchor design;
- 5. upper bridge construction (2) stability which installed on the erection.
An erection method by simple tower instrument during upper bridge construction installation consists of:
Installing 8 bolt/anchor (7b)1 ½″-400 and lower joint plate 24 mm bold, 50 cm on head of bridge construction pillar as hook designed tower (7).
Installing 5 locking plates from lower plate with 24 mm bold, 42 cm height as joint of premier steel pile (7)30 cm, 6.5 mm bold, through 8 bolts/anchor (7b) and lower joint plate (7a) on every head (6a) of bridge construction pillar as hook designed tower (7).
Installing and locking 3 main tower pillars (7)30 cm, 6.5 mm bold through locking plate tower pipe joint (7c) and base plate (7a) with 8 bolts/anchor (7b) on every head (6a) of bridge construction pillar.
Installing and locking wind fastener (10)15 cm through joint plate 16 mm bold and 4 bolts ¾″ to unite premier tower 330 cm, 6.5 mm bold.
Locating axis bearings (12) 6 cm on outer side of premier tower as supporting part to tie and stress cable to tower.
Locating front stays (8a) with to 70 degree to tower (7) to put main center arc supporter (1) on premier tower (7) through bearings (12).
Locating back stays (8b) with 50 degree to tower (7) to stabilize tower on rear tower pillar (6a) through bolt/anchor (11) on bridge pillar (6b).
Locating arc construction (1) onto pontoon (14) using crane (13), which all arc (1) components made segmental, from segment 1 until segment 13, which loaded onto pontoon (14), arranged by a way so that pontoon (14) stay stabile during installing arc (1) construction.
Installing bracing (5) together with arc (1) construction according to following arc (1) construction installation.
Providing cable tension using twin ram jack unit or multi-strand M-PV in order to stabilize premier supporter (1) installation of upper bridge.
Featured that to unite premier tower (7) piles, use segmental by unite on site as necessary, and knock down easily after installing premier supporter stabilization of upper bridge portion, meanwhile hook tower (7), bearings (12), cable (8a, 8b) installation, and stressing, as additional device by using existent pillars (6a, 6b)so that reduce duration and cost wholly.
A simple tower instrument devices on upper bridge construction, consist of:
A number of bar frame as premier pillar (7) by using three steel pipes30 cm, 6.5 mm bold which constructed segmental.
A number bolts/anchor (7b)1 ½″-400 and lower joint plate (7a) 24 mm bold, 50 cm on head of bridge construction pillar as hook designed tower (7).
A number locking plates (7c) from lower plate with 24 mm bold, 42 cm height as joint of premier steel pile30 cm, 6.5 mm bold, as cable hook (8a, 8b) to give stress stability center range (1) upper part of bridge.
A number wind fastener (10)15 cm through joint plate (10b) 16 mm bold and 4 bolts (10a)¾″ to unite premier tower (7) 330 cm, 6.5 mm bold.
A number axis bearings (12) 6 cm on outer side of premier tower (7) as supporting part to tie and stress cable (8a, 8b) to tower (7).
A number front stays (8a) with to 70 degree to tower (7) to put premier supporter on premier tower (7) through bearings.
A number back stays (8b) with 50 degree to tower (7) to stabilize tower (7) on rear tower pillar (7) through bolt (11) on bridge pillar (6b).
A number segmental arc (1) construction, from segment 1 until segment 13, which loaded onto pontoon, arranged by a way so that stable and balances during the installation.
A number bracing (5) install at the same time with arc (1) construction accordingly following arc (1) construction installation.
A number twin rams jack unit or multi-strand M-PV to stress cable (8a, 8b) and stabilize premier supporter (1) installation of upper bridge.
Featured that whole components unite by using existent pillars (6a, 6b) to be one as simple tower instrument, as temporary supporting unit during installing premier arc (1) of upper bridge portion.
Whereas such erection method of center range (1) in form of arc with 150 meters or more diameter, using tower (7) and cables (8a, 8b), so it needs precise calculation about structure strength especially tower hook (8a, 8b) stability and tower (7) pillar strength to bear some load (1) during construction. Simple tower instrument (7, 8a, 8b) on upper bridge construction (2) process, mainly on wide range bar to achieve more the erection cost efficiently by utilize existent pillars (6a, 6b). Position of temporary tower (7) construction for arc center range (1) erection is calculated pillars (6a, 6b) capability by estimating steel pile strength (9a, 9b) on said pillars (6a, 6b). Value of steel pile strength (9a, 9b) on said pillars (6a,6b) are different for every site, depend on designed flat frame (3) load and soil strength of site.
Further refers to
Refers to
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As shown in
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All description and statement which refers to figures are illustration purpose, not to limit of invention. Other practices of this invention are possible as long as within spirit of present invention, and included into patent protection which claimed as followings.
Claims
1. An erection method by simple tower instrument during upper bridge construction installation, consists of:
- Installing 8 bolt/anchor (7b)1 ½″-400 and lower joint plate 24 mm bold, 50 cm on head of bridge construction pillar as hook designed tower.
- Installing 5 locking plates from lower plate with 24 mm bold, 42 cm height as joint of premier steel pile (7)30 cm, 6.5 mm bold, through 8 bolts/anchor (7b) and lower joint plate (7a) on every head (6a) of bridge construction pillar.
- Installing and locking 3 main tower pillars (7) 30 cm, 6.5 mm bold through locking plate tower pipe joint (7c) and base plate (7a) with 8 bolts/anchor (7b) on every head (6a) of bridge construction pillar.
- Installing and locking wind fastener (10)15 cm through joint plate 16 mm bold and 4 bolts¾″ to unite premier tower 330 cm, 6.5 mm bold.
- Locating axis bearings (12) 6 cm on outer side of premier tower as supporting part to tie and stress cable to tower.
- Locating front stays (8a) with to 70 degree to tower (7) to put main center arc supporter (1) on premier tower (7) through bearings (12).
- Locating back stays (8b) with 50 degree to tower (7) to stabilize tower on rear tower pillar (6a) through bolt/anchor (11) on bridge pillar (6b).
- Locating arc construction (1) onto pontoon (14) using crane (13), which all arc (1) components made segmental, from segment 1 until segment 13, which loaded onto pontoon (14), arranged by a way so that pontoon (14) stay stabile during installing arc (1) construction.
- Installing bracing (5) together with arc (1) construction according to following arc (1) construction installation.
- Providing cable tension using twin ram jack unit or multi-strand M-PV in order to stabilize premier supporter (1) installation of upper bridge.
- Featured that to unite premier tower (7) piles, use segmental by unite on site as necessary, and knock down easily after installing premier supporter stabilization of upper bridge portion, meanwhile hook tower (7), bearings (12), cables (8a, 8b) installation, and tension, as additional device by using existent pillars (6a, 6b) so that reduce duration and cost generally.
2. An erection method by simple tower instrument during upper bridge construction installation as claim 1, whereas premier tower (1) pillar installation at the same time to both pillar (6a) and segmental which each has 6 meter height and 9 segments.
3. An erection method by simple tower instrument during upper bridge construction installation as claim 1, whereas arc (1) component install from starting point and end point of bridge.
4. An erection method by simple tower instrument during upper bridge construction installation as claim 1, whereas tower (7) unplugging segmental by cranes (13) which located on pontoon (14), after all arc (10) construction finish.
5. A simple tower instrument devices on upper bridge construction, consist of:
- A number of bar frame as premier pillar (7) by using three steel pipes30 cm, 6.5 mm bold which constructed segmental;
- A number bolts/anchor (7b)½″-400 and lower joint plate (7a) 24 mm bold, 50 cm on head of bridge construction pillar as hook designed tower (7).
- A number locking plates (7c) from lower plate with 24 mm bold, 42 cm height as joint of premier steel pile 30 cm, 6.5 mm bold, as cable hook (8a, 8b) to give tension stability for center range (1) upper part of bridge.
- A number wind fastener (10) 15 cm through joint plate (10b) 16 mm bold and 4 bolts (10a) ¾″ to unite premier tower (7) 3 30 cm, 6.5 mm bold.
- A number axis bearings (12) 6 cm on outer side of premier tower (7) as supporting part to tie and tension cables (8a, 8b) to tower (7).
- A number front stays (8a) with to 70 degree to tower (7) to put premier supporter on premier tower (7) through bearings.
- A number back stays (8b) with 50 degree to tower (7) to stabilize tower (7) on rear tower pillar (7) through bolt (11) on bridge pillar (6b).
- A number segmental arc (1) construction, from segment 1 until segment 13, which loaded onto pontoon, arranged by a way so that stable and balances during the installation.
- A number bracing (5) install at the same time with arc (1) construction accordingly following arc (1) construction installation.
- A number twin rams jack unit or multi-strand M-PV to tension cable (8a, 8b) and stabilize premier supporter (1) installation of upper bridge.
- Featured that whole components unite by using existent pillars (6a, 6b) to be one as simple tower instrument, as temporary supporting unit during installing premier arc (1) of upper bridge portion.
6. Simple tower instrument devices for bridge construction as claimed in claim 5, which main tower pillar (7) made 9 segments with 6 meters height, by uniting on site as necessary, and unplugged easily after stabilize main arc pillar (1).
7. Simple tower instrument devices for bridge construction as claimed in claim 5, which arc (1) components made segmental, from segment 1 until segment 13 which each has strand, stressed cable, and various designed load.
8. Simple tower instrument devices for bridge construction as claimed in claim 5, which bearings (12) used to tie cable (8a, 8b) to main tower pillar (7) to give tension during the erection by twin ram jack or multi-strand P-PV.
Type: Application
Filed: Feb 3, 2010
Publication Date: Nov 24, 2011
Inventor: Ben Brahim S. Bahat (Jakarta Barat)
Application Number: 13/147,442
International Classification: E01D 21/00 (20060101); E01D 19/14 (20060101);