Tower for a Wind Power Installation
The invention relates to a method for constructing a tower for a wind power installation and to a tower for a wind power installation. In this case, a coating is applied at least partially onto the exterior surface of the tower, wherein the coating is applied such that the coating absorbs tensile stresses which act on the exterior surface of the tower, and that the coating seals the exterior surface of the tower against environmental influences, in particular moisture, which act on the surface from the outside.
The invention relates to a method for constructing a tower for a wind power installation and to a tower for a wind power installation.
A wind power installation is an apparatus for generating electric energy. The wind power installation is provided with a foundation, a tower which is constructed on the foundation and a nacelle which is arranged on the tower. The drive unit connected to rotor blades is situated on the nacelle for generating energy.
The structure of the tower is oriented to the static load generated by the nacelle on the tower and the dynamic loads generated by the rotation of the rotary blades of the rotor and by the movement possibility of the nacelle in dependence on the direction of the wind. Known towers are produced from steel rings or concrete elements. The bases of the known towers, in this case, are either polygons or ring-shaped circle segments.
Polygonal towers, which are produced from individual concrete segments, are known from WO 2003/069099 A. In addition, constructing such polygonal towers from timber is known (DE 10 2007 006 652 A1).
Looked at from an economic point of view, it is desirable to construct the height of the towers in an economically maximized manner as the return of a wind power installation depends on the hub height of the rotor and the return increases as the height increases. At the same time the demands on the statics of the tower and the material of the tower created by the greater height of the tower increase. The wall thicknesses increase and this means that the costs of constructing the tower increase.
Apart from the operating stresses which act on the tower, climatic stresses also act on the tower. In the case of steel towers, this climatic stress is counteracted by applying a coat of paint onto the tower. Where reinforced concrete is used, the steel framework absorbs the tensile stresses of the tower. The concrete covering absorbs the pressure loads and at the same time serves to protect the steel structure against environmental influences in the form of moisture and chemical reactions caused by the surrounding atmosphere. The thickness of the concrete has to ensure that the steel framework is protected from these loads. In the case of timber structures, corresponding meteorological stresses are counteracted by coats of paint. At the same time, it is only possible to use timber materials that are authorized for exterior use for the construction of timber towers.
Consequently, it is the object of the invention to provide a method for constructing a tower for a wind power installation and to provide a tower for a wind power installation, where it is possible to increase the height of the structure and at the same time to save on material and/or to reduce production costs.
With regard to said method, the object as claimed in the invention is achieved in that a coating is applied at least partially onto the exterior surface of the tower, and the coating is applied such that the coating absorbs tensile stresses which act on the exterior surface of the tower, and that the coating seals the exterior surface of the tower against environmental influences, in particular humidity, which act on the surface from the outside.
With reference to steel towers, a coating of this type makes it possible to reduce the amount of steel necessary with regard to tensile stresses as the coating absorbs tensile stresses, and at the same time to save on the painting of the steel elements. With regard to concrete towers, it is possible to reduce the concrete covering over the steel framework such that there is a reduction in costs. With regard to timber towers, the coating makes it possible to use timber materials and their connection means that are only authorized for interior use.
A further teaching of the invention provides that the coating is applied over the entire surface in the coated section of the tower and covers the coated section. In this case it is advantageous for the coating to be a laminate, a foil, a woven fabric, a textile or a plate. In a particularly preferred manner, it is a foil, a plate, a woven fabric and/or textile produced from plastics material, wherein, in a particularly preferred manner, polypropylene, polyurethane, polyvinyl chloride, polyester, polycarbonate or polythene are used as the materials. Such materials are capable of absorbing tensile stresses and at the same time provide a closure and consequently a seal against the environmental influences which act on the surface of the tower. At the same time, such materials have a lower weight per surface area than, for example, coats of paint on the surface of the tower such that this weight is able to be reduced in the structure with regard to the static pressure load, as a result of which the tower structure is able to be designed overall in a more slender manner. At the same time, the costs of said materials are lower than, for example, coats of paint.
A further teaching of the invention provides that the coating is applied at various points during the constructing of the tower. The coating is applied once the tower has been constructed as the first variant. This can be effected from the top or bottom. As an alternative, the coating can be applied in sections during the construction of the tower or can be applied onto the individual components even before the tower is constructed. If the coating is applied before the tower is constructed, it has proved advantageous for the coating to be applied on site at the place of construction. This reduces the costs of the coating and at the same time it can be ensured that the coating is not damaged when the individual elements are being transported. The individual sections of the coating are subsequently connected together, wherein, in a particularly preferred manner, the connecting is effected by bonding or welding the joints.
A further teaching of the invention provides that the coating is applied directly onto the components of the tower. In a preferred manner, the applying is effected over the entire area by means of bonding. As an alternative to this, bonding can also be effected in sections to a surface of a component. The bonding ensures that the static load is absorbed by the coating.
A further teaching of the invention provides that the tower is constructed at least in part from steel, concrete, in particular reinforced concrete, and/or timber. In a preferred manner, the timber is laminated plywood and/or wood composite materials.
A further teaching of the invention provides that, where timber is used as tower material, the vapor permeability of the coating is less than that of the timber itself. In this way the diffusion is reversed, i.e. the vapor permeability of the tower is not increased towards the outside, but towards the inside.
A further teaching of the invention provides that heat is generated in the interior of the tower, wherein, in a preferred manner, in the case of wind power installations this is the power electronics of the wind power installation. The generation of heat causes the moisture located in the interior of the tower to be removed upwards and the moisture emerging from the timber to be moved towards the interior of the tower and then also removed upwards. If the coating is damaged, removal of the moisture inwards is ensured. Through the particles and minerals located in the moisture, the damage to the coating is gradually closed and at the same time it is additionally ensured that the moisture escapes towards the inside.
A further teaching of the invention provides that the support structure of the tower is constructed from materials which are not suitable for exterior use. In this case these are materials which have only been authorized for interior use in the construction of buildings. The applying of the coating makes it possible to use these types of materials and also connection means for the support structure of a tower for a wind power installation because the coating ensures the state of interior use for the materials.
A further teaching of the invention provides that the tower is assembled on site from individual components.
The components assembled on site are plane elements. Assembling the tower in this manner from individual plane elements ensures that the transport cost of the individual towers is reduced in a considerable manner.
A further teaching of the invention provides that the components of the tower are mounted in a helix. In this case, it is preferred that the helix is a simple helix or a multiple helix.
A further teaching of the invention provides that the upper joints of the individual components of a helix have either a continuous line or a graduation.
A further teaching of the invention provides that in the joints the components have slots which are arranged transversely to the direction of the joint. Connection means are inserted into said slots, said connection means, in a preferred manner, being metal plates, in a particularly preferred manner in this case, perforated plates. A further teaching of the invention provides that said connection means are inserted into the slots or openings and are bonded. In addition, the joint openings can be masked for example with a tape or Plexiglas. In a preferred manner, the insertion of the adhesive is effected by means of injecting the spaces between component and connection element. As an alternative to this, wood parts or wood dowels can be used when the components are timber elements. These connection means, on the one hand, are cost-efficient elements which certainly provide the necessary strengths with regard to shear or shear loads between the individual components.
With regard to the tower, the object as claimed in the invention is achieved in that the tower for a wind power installation is provided with a coating on the surface of the exterior of the tower, said coating absorbing at least part of the tensile stresses acting on the surface and sealing the surface of the exterior of the tower against the environmental influences, in particular moisture, which act on the surface from the outside. With reference to steel towers, a coating of this type makes it possible to reduce the amount of steel necessary with regard to tensile stresses as the coating absorbs tensile stresses, and at the same time to save on the painting of the steel elements. With regard to concrete towers, it is possible to reduce the concrete covering over the steel framework such that there is a reduction in costs. With regard to timber towers, the coating makes it possible to use timber materials and their connection means that are only authorized for interior use.
An advantageous teaching of the invention provides that the coating is applied onto the surface of the exterior of the tower at least partially over the entire area. The coating is a laminate, a foil, a woven fabric, and/or a textile or a plate. In a preferred manner, these are produced from plastics material, wherein, in a particularly preferred manner, this is a plastics material produced from polypropylene, polythene and/or polyurethane. Such materials are capable of absorbing tensile stresses and at the same time provide a closure and consequently a seal against the environmental influences which act on the surface of the tower. At the same time, such materials have a lower weight per surface area than, for example, coats of paint on the surface of the tower such that this weight is able to be reduced in the structure with regard to the static pressure load, as a result of which the tower structure is also able to be designed overall in a more slender manner. At the same time, the costs of said materials are lower than, for example, coats of paint.
A further teaching of the invention provides that the coating is bonded at least partially on the surface of the tower. In a preferred manner, the coating consists of individual sections which are connected together, wherein the connecting is effected in a preferred manner by means of bonding or welding. The bonding ensures that the static load is absorbed by the coating.
A further teaching of the invention provides that the tower is constructed at least partially from steel, concrete, in particular reinforced concrete, and/or timber. The timber is preferably laminated plywood and/or wood composite materials.
A further teaching of the invention provides that the vapor permeability of the coating is less than that of the timber. In this way the diffusion is reversed, i.e.
the vapor permeability of the tower is not increased towards the outside, but towards the inside. In addition, in a preferred manner, a heat generator is arranged in the interior of the tower, wherein, in a preferred manner, this is the power electronics of a wind power installation. The generation of heat causes the moisture located in the interior of the tower to be removed upwards and the moisture emerging from the timber to be moved towards the interior of the tower and then also removed upwards. If the coating is damaged, removal of the moisture inwards is ensured. Through the particles and minerals located in the moisture, the damage to the coating is gradually closed and at the same time it is additionally ensured that the moisture escapes towards the inside.
A further teaching of the invention provides that the support structure of the tower is constructed at least partially from materials which are not suitable for exterior use. In this case these are materials which have been authorized simply for interior use in the construction of buildings. The applying of the coating makes it possible to use these types of materials and also connection means for the support structure of a tower for a wind power installation because the coating ensures the state of interior use for the materials.
According to a further teaching of the invention, the tower is assembled on site from individual components. The individual components are preferably plane elements. Assembling the tower in this manner from individual plane elements ensures that the transport cost of the individual towers is reduced in a considerable manner.
A further teaching of the invention provides that the components are assembled to form a helix, wherein, in a preferred manner, this is a simple helix or a multiple helix. In a preferred manner, the upper joint sides of the individual components have a continuous line or a graduation.
A further teaching of the invention provides that in the joints the components have slots which are arranged transversely to the direction of the joint and/or longitudinally to the direction of the joint. Connection means, which, in a preferred manner, are metal plates, in a particularly preferred manner, perforated plates, which, in a preferred manner, are bonded, are inserted in a preferred manner into the slots. In addition, the joint openings can be masked for example with a tape or Plexiglas. In a preferred manner, the insertion of the adhesive is effected by means of injecting the spaces between component and connection element. As an alternative to this, wood parts or wood dowels can be used when the components are timber elements. These connection means, on the one hand, are cost-efficient elements which certainly provide the necessary strengths with regard to shear or shear loads between the individual components.
The invention is explained below by way of preferred exemplary embodiments in conjunction with a drawing, in which, in detail:
Different embodiments of the tower 31 are represented below.
As shown in
According to the embodiment in
The embodiment in
In the representation in
One type of connection connecting the individual wall elements 40 one to another, in this case, is shown in
More possibilities for connecting the wall elements to each other are shown below in
The connection of the wall elements 40 to each other can be effected in different ways. In this case, recesses 48 are provided in each case, connection means 49 being inserted into said recesses. Said connection means are then connected to the wall elements, for example by bonding or the like, in order to create a holding operative connection. Said operative connection can then absorb shear movements and the like or the stresses resulting therefrom. A further variant is shown in
A further embodiment of the connection possibility is shown in
As the connections for nacelles 33 with reference to the towers 31 are realized substantially in the shape of a segment of a circle, an adapter 35 as claimed in the invention is proposed, said adapter making possible a transition between the polygonal tower 31 and the circle segment-shaped connection of the nacelle 33. For this purpose there is provided a side wall 76, at the bottom end of which is provided a flange 73 which has bores 74. The flange 73 is provided centrally with an opening 75. The flange 73 is used for the purpose of being positioned on the polygonal joint surface 47 of the top-most section of the tower 31 and being connected to the tower by means of the bores 74. Connection regions 74 for the nacelle 33 are provided on the upper section of the side wall 46. Where applicable, it is possible for a reinforced section 78 to be provided on the side wall 76 in order to obtain better load-bearing capacity of the side wall 76.
LIST OF REFERENCES
- 30 Wind power installation
- 31 Tower
- 32 Foundation
- 33 Nacelle
- 34 Rotor
- 35 Adapter
- 36 Rotor blade
- 37 Hub
- 38 Tower exterior surface
- 39 Tower side
- 40 Wall element
- 41 Shortened wall element
- 42 Shortened wall element
- 43 Helix section
- 44 Part surface
- 45 Part surface
- 46 Edge
- 47 Joint surface
- 48 Recess
- 49 Connection means
- 50 Segment
- 51 Tower interior surface
- 52 Intermediate plane
- 53 Base element
- 54 Tower element
- 55 Closure element
- 56 Continuous line
- 57 Rising section
- 58 Horizontal section
- 59 Rising section
- 60 Adhesive
- 61 Dowel
- 62 Perforated plate
- 63 Groove
- 64 Tongue
- 65 Residual region
- 66 Plate
- 67 Bonding device
- 68 Roll
- 69 Coating
- 70 Heat dissipation
- 71 Moisture movement
- 72 Heat dissipation
- 73 Flange
- 74 Bore
- 75 Opening
- 76 Side wall
- 77 Nacelle connection
- 78 Reinforced section
Claims
1. A method for constructing a tower for a wind power installation, where a coating is applied at least partially onto the exterior surface of the tower, characterized in that the coating is applied such that the coating absorbs tensile stresses which act on the exterior surface of the tower, and in that the coating seals the exterior surface of the tower against environmental influences, in particular moisture, which act on the surface from the outside.
2. The method as claimed in claim 1, characterized in that the coated section of the tower is covered over its entire surface by the coating.
3-41. (canceled)
42. The method as claimed in claim 1 characterized in that a laminate, a foil, a plate, a woven fabric or a textile is applied as the coating, wherein in a preferred manner the coating is a plastics material, preferably produced from polypropylene, polyurethane, polyvinyl chloride, polyester, polycarbonate or polythene.
43. The method as claimed in claim 1, characterized in that the coating is applied once the tower has been constructed, or the coating is applied as the tower is being constructed, or the coating is applied before the tower is constructed, preferably on site.
44. The method as claimed in claim 1, characterized in that the coating is produced from individual sections which are connected together once said coating has been applied.
45. The method as claimed in claim 1, characterized in that the coating is applied directly onto the components of the tower.
46. The method as claimed in claim 45, characterized in that the applying is effected by means of bonding.
47. The method as claimed in claim 1, characterized in that the tower is constructed at least in part from steel, concrete, in particular reinforced concrete, or timber, where as in a preferred manner the timber is laminated plywood or wood composite materials.
48. The method as claimed in claim 47, characterized in that the vapor permeability of the coating is less than that of the timber.
49. The method as claimed in claim 1, characterized in that heat is generated in the interior of the tower, wherein, in a preferred manner, the heat is generated by means of the power electronics arranged in the tower.
50. The method as claimed in claim 1, characterized in that the support structure of the tower is constructed at least partially from materials which are not suitable for exterior use.
51. The method as claimed in claim 1, characterized in that the components are provided in the joints with slots which are arranged transversely to the direction of the joint or longitudinally to the direction of the joint where as connection means, in a preferred manner metal plates, in a particularly preferred manner perforated plates, are inserted, preferably bonded, into the slots.
52. A tower for a wind power installation having a coating on the surface of the exterior of the tower, said coating absorbing at least part of the tensile stress acting on the surface of the tower and sealing the surface of the exterior of the tower against the environmental influences, in particular moisture, which act on the surface from the outside.
53. The tower as claimed in claim 52, characterized in that the coating is applied onto the surface of the exterior of the tower at least partially over the entire area.
54. The tower as claimed in claim 52, characterized in that the coating is a laminate, a foil, a woven fabric, a plate or a textile, wherein in a preferred manner the coating is a plastics material, a plastics material plate, a woven fabric or a textile made from a plastics material, which, in a preferred manner, are produced from polypropylene, polyurethane, polyvinyl chloride, polyester, polycarbonate or polythene.
55. The tower as claimed in claim 52, characterized in that the coating is bonded at least partially onto the tower surface.
56. The tower as claimed in claim 52, characterized in that the coating consists of individual sections which are connected together, in a preferred manner bonded or welded together.
57. The tower as claimed in claim 54, characterized in that the tower is constructed at least partially from steel, concrete, in particular reinforced concrete, or timber where as in a preferred manner the timber is laminated plywood or wood composite materials.
58. The tower as claimed in claim 57, characterized in that the vapor permeability of the coating is less than that of the timber.
59. The tower as claimed in claim 52, characterized in that a heat generator is arranged in the interior of the tower, wherein, in a preferred manner, this is the power electronics of a wind power installation.
60. The tower as claimed in claim 52, characterized in that the support structure of the tower is constructed at least partially from materials which are not suitable for exterior use.
61. The tower as claimed in claim 52, characterized in that the components in the joints have slots which are arranged transversely to the direction of the joint or longitudinally to the direction of the joint whereas connection means, in a preferred manner metal plates, in a particularly preferred manner perforated plates, are inserted, preferably bonded, in the slots.
Type: Application
Filed: Apr 14, 2010
Publication Date: Feb 16, 2012
Inventor: Giebel Holger (Hamburg)
Application Number: 13/265,124
International Classification: E04H 12/00 (20060101); E04C 2/20 (20060101); E04H 14/00 (20060101); E04B 1/66 (20060101);