DISPLAY DEVICE AND MANUFACTURING METHOD THEREOF
According to one embodiment, a display device includes a display, a circuit substrate, connector terminals, a first cover, a second cover, and a fastening member. The circuit substrate includes a first side and a second side adjacent to the first side, and overlaps a second face of the display. The connector terminals are disposed at a vicinity of each of the first side and the second side. The first cover includes a first opening exposing the connector terminals therethrough, and covers the second face. The second cover includes a linking portion and a noncircular through hole, and covers the first opening across the first side and the second side. The linking portion is positioned in between the first side and the second side. The fastening member is inserted through the through hole so as to fix the second cover, the circuit substrate, and the display.
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This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2010-180375, filed Aug. 11, 2010, the entire contents of which are incorporated herein by reference.
FIELDEmbodiments described herein relate generally to a display device and a manufacturing method thereof.
BACKGROUNDTypically, display devices are known in which a connector is exposed through an opening formed on a rear face of a housing.
With regard to such display devices, there is a demand for reducing the time and efforts required during manufacturing even in the case when more than one connector is disposed.
A general architecture that implements the various features of the invention will now be described with reference to the drawings. The drawings and the associated descriptions are provided to illustrate embodiments of the invention and not to limit the scope of the invention.
In general, according to one embodiment, a display device comprises a display, a circuit substrate, a plurality of connector terminals, a first cover, a second cover, and a fastening member. The display comprises a first face and a second face. The first face comprises a display screen. The second face is on an opposite side of the first face. The circuit substrate comprises a first side and a second side adjacent to the first side, and overlaps the second face of the display. The plurality of connector terminals are disposed at a vicinity of each of the first side and the second side of the circuit substrate. The first cover comprises a first opening exposing the connector terminals therethrough, and covers the second face. The second cover comprises a linking portion and a noncircular through hole, and covers the first opening across the first side and the second side of the circuit substrate. The linking portion is positioned in between the first side and the second side. The fastening member is inserted through the through hole of the second cover so as to fix the second cover, the circuit substrate, and the display.
An embodiment is described in detail below with reference to the accompanying drawings. For the sake of convenience in the following explanation, the directions are defined in the following manner. When viewed from the front of a display device 1, the leftward direction (or when viewed from behind, the rightward direction) is defined as the X direction, the upward direction is defined as the Y direction, and the depth direction (backward direction) is defined as the Z direction. In the accompanying drawings, arrows are illustrated to represent the abovementioned directions in the assembled state of the display device 1.
As illustrated in
The main body 3 comprises a front face 3a and a rear face 3b on an opposite side of the front face 3a. The main body 3 is configured to be thin in the front-back direction, is horizontally oblong in appearance when viewed from the front, and is formed in the shape of a flat rectangular parallelepiped. A front mask 5a that covers a front face 2a of the display 2 and that constitutes a housing 5 also comprises a rectangular opening 5b formed thereon. Through the opening 5b, the front face 2a comprising the display screen of the display 2 is exposed. In the present embodiment, the front face 2a comprising the display screen corresponds to a first face. A portion on the front face 2a exposed via the opening 5b is the display screen.
A rear cover 5c that covers a rear face 3b of the main body 3 and that constitutes the housing 5 also has an L-shaped depression 3c formed thereon from the left-side area in
As illustrated in
Herein, the connector terminals 6 are disposed at the vicinity of the lower side 7a and the left-hand side 7b of the circuit substrate 7, as illustrated in
As illustrated in
The first portion 11 comprises a first facing portion 11a, a first bottom wall 11b, and a first top wall 11c. The first facing portion 11a opposes the lower side 7a of the circuit substrate 7, extends along the lower side 7a in a belt-like manner, and rises from the rear face 2b of the display 2. The first bottom wall 11b is connected to the first facing portion 11a at a side of the rear face 2b, and extends in a belt-like manner along the rear face 2b . The first top wall 11c is connected to the first facing portion 11a at a side opposite to the side of the rear face 2b, and extends in a belt-like manner parallel to the rear face 2b. Thus, due to the first facing portion 11a, the first bottom wall 11b, and the first top wall 11c that are mutually connected; the first portion 11 is formed to have an S-shaped cross-section.
The second portion 12 comprises a second facing portion 12a, a second bottom wall 12b, and a second top wall 12c. The second facing portion 12a opposes the left-hand side 7b of the circuit substrate 7, extends along the left-hand side 7b in a belt-like manner, and rises from the rear face 2b of the display 2. The second bottom wall 12b is connected to the second facing portion 12a at a side of the rear face 2b, and extends in a belt-like manner along the rear face 2b. The second top wall 12c is connected to the second facing portion 12a at a side opposite to the rear face 2b, and extends in a belt-like manner parallel to the rear face 2b. Thus, due to the second facing portion 12a, the second bottom wall 12b, and the second top wall 12c that are mutually connected, the second portion 12 is formed to have an S-shaped cross-section.
On the first facing portion 11a and on the second facing portion 12a that are formed as vertical walls, openings 13 are formed in such a way that the connector terminals 6 are exposed therethrough. Each of the openings 13 is provided to each of the connector terminals. Accordingly, the lower side 7a and the left-hand side 7b of the circuit substrate 7 are prevented from being exposed through the openings 13. In the present embodiment, the openings 13 correspond to second openings.
As illustrated in
As illustrated in
The linking portion 10 is bent before assembling the side cover 9 in the display device 1. In the present embodiment, the linking portion 10 is thinner than the first portion 11 and the second portion 12. More particularly, a width Wb (in the S direction) of the linking portion 10 is smaller than a width Wa (in the Z direction) of the first portion 11 and of the second portion 12. Besides, in contrast to the S-shaped cross-section of the first portion 11 and of the second portion 12, the linking portion 10 has a plate-like shape. Hence, the linking portion 10 has a lower resistance to bending than the first portion 11 and the second portion 12. Thus, by applying force to the first portion 11 and the second portion 12, the worker can bend the side cover 9 at the linking portion 10 and thus achieve the bent form of the side cover 9 in a relatively easy manner. For that reason, the linking portion 10 can be called a bending portion or an easily-deformable portion. Herein, in order to bend the linking portion 10 in a predetermined shape, the worker can press the linking portion 10 against a curved surface for pressing of a predetermined jig. Meanwhile, on the linking portion 10, at least a single folding line can be provided as a groove along the Z direction.
As illustrated in
As illustrated in
As illustrated in
Each fixing piece 14 is configured by cutting and raising the first facing portion 11a or the second facing portion 12a toward the circuit substrate 7. As a result, in an area on the first facing portion 11a or the second facing portion 12a which is closer to the rear face 2b than the fixing piece 14, a void portion 15 is formed adjacent to the boss portion 2d comprising the through hole 14a through which the screw 8 is inserted. Because of the void portion 15, the boss portion 2d is prevented from interfering with the first facing portion 11a or the second facing portion 12a. Moreover in such a configuration, since each fixing piece 14 is cut and raised from below to upward with respect to the top face 7d of the circuit substrate 7, the suppress strength due to the springback phenomenon acts on that fixing piece 14 in the direction in which the fixing piece 14 is pressed toward the top face 7d of the circuit substrate 7. Hence, such a configuration also makes it easier to maintain the relative positional relation between the circuit substrate 7 and the side cover 9. Meanwhile, each void portion 15 is covered by a side wall 5e of the rear cover 5c and is therefore not exposed.
At the leading end of each fixing piece 14, a warp portion 14b is formed with the tip thereof bent in a direction away from the top face 7d of the circuit substrate 7. When the side cover 2 is disposed along a periphery of the circuit substrate 7 (along the lower side 7a or the left-hand side 7b), the side cover 9 is brought close to the circuit substrate 7 in a lateral direction. Thus, because the warp portion 14b is formed at the leading end of each fixing piece 14, the fixing piece 14 can be prevented from being interfered by the circuit substrate 7. Therefore, it becomes possible to reduce difficulty in arranging the fixing piece 14 at the predetermined position.
The through hole 14a formed on each fixing piece 14 is larger in size than the outside diameter of the screws 8. Besides, in the present embodiment, as illustrated in
Each of the locking side portions 14c restricts the lateral movement (in the present embodiment, downward movement or leftward movement when viewed from behind) of the side cover 9. For that reason, it becomes possible to prevent the side cover 9 from interfering with the tilted portion 5d or the side wall 5e (see
As illustrated in
Meanwhile, as illustrated in
Moreover, as illustrated in
In the abovementioned configuration, the circuit substrate 7 and the side cover 9 are fixed to the rear wall 2c of the display 2 in the sequence illustrated in
Subsequently, as illustrated in
Then, as illustrated in
Subsequently, the worker inserts the screws 8 into the respective pairs of the through holes 14a and 7e, and tightens the screws 8 in the screw holes 2e of the respective boss portions 2d disposed on the rear wall 2c of the display 2 (S4). Here, the tightening of the screws 8 is performed in an order of the first fixing piece 14A, the second fixing piece 14B, and the third fixing piece 14C. The through hole 14a formed on the first fixing piece 14A has two locking side portions 14c, the through hole 14a formed on the second fixing piece 14B has a single locking side portion 14c, and the through hole 14a formed on the third fixing piece 14C has no locking side portion 14c. Such a configuration makes it possible to enhance the accuracy of positioning the side cover 9 as well as to eliminate the difficulty that may otherwise arise while fixing the screws 8. Subsequently, the rear cover 5c is disposed to achieve the configuration illustrated in
Embodiments are not limited to the aforementioned embodiment, and the embodiment described above can be modified in various ways. For example, although the abovementioned embodiment is explained with reference to a display device comprising connector terminals, the embodiment is also applicable to other electronic devices such as a personal computer comprising connector terminals. Moreover, although the abovementioned embodiment is explained with reference to the case of disposing connector terminals at the lower side and the left-hand side of the circuit substrate, the embodiment is also applicable for the case when connector terminals are disposed at other sides of the circuit substrate. Furthermore, the first facing portion and the second facing portion can be suitably interchanged. Moreover, for the purpose of fixing the components, fastening members other than screws, such as clips, can also be used. Moreover, the fastening members can be used to fix the second cover (cover member) not to the rear wall of the display but to another component such as the housing.
Besides, regarding the display, the circuit substrate, the connector terminal, the opening, the first cover, the rear cover, the linking portion, the through hole, the second cover, the cover member, the side cover, the fastening member, the second opening, the bending portion, the first facing portion, the second facing portion, the top side, the fixing piece, the warp portion, the locking side portion, the first side, and the second side, the specifications (method of operation, structure, shape, material, size, length, width, thickness, angle, number, arrangement, position, etc.) can be suitably modified.
According to the embodiments, it is possible to provide a display device that can be manufactured with less time and efforts .
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein maybe made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Claims
1. A display device comprising:
- a first face and a second face, the first face comprising a display screen, the second face being on an opposite side of the first face;
- a circuit substrate comprising a first side and a second side, the second side adjacent to the first side;
- a first plurality of connector terminals on the first side and a second plurality of terminals on the second side of the circuit substrate;
- a cover comprising a linking portion and a through hole, and covering the first opening across the first side and the second side of the circuit substrate, the linking portion being positioned in between the first side and the second side; and
- a fastening member in the through hole of cover, the fastening member mechanically coupling the cover, the circuit substrate, and the display.
2. The display device of claim 1, wherein the cover comprises openings exposing the connector terminals therethrough.
3. The display device of claim 2, wherein a bending portion bent in the direction of the second face from the second openings is at an edge of the second opening.
4. The display device of claim 1, wherein
- the cover comprises a first facing portion and a second facing portion, the first facing portion being arranged so as to oppose to the first side of the circuit substrate and the second facing portion being arranged so as to oppose to the second side of the circuit substrate, and
- the linking portion links the first facing portion and the second facing portion with each other, and is thinner than the first facing portion and the second facing portion.
5. The display device of claim 4, wherein, the linking portion is positioned closer to the second face than the first face.
6. The display device of claim 4, wherein,
- the cover comprises a fixing piece in the through hole, the fixing piece protruding from either one of the first facing portion and the second facing portion in a direction above the circuit substrate, and
- a warp portion at a leading end of the fixing piece, the warp portion bent in a direction away from the circuit substrate.
7. The display device of claim 4, wherein
- the cover comprises a fixing piece, the fixing piece comprising the through hole, the fixing piece protruding from either one of the first facing portion or the second facing portion toward the circuit substrate, and
- the fixing piece is configured by cutting and raising at least a portion of either one the first facing portion and the second facing portion on a side of the second face.
8. The display device of claim 1, wherein the through hole comprises a locking side portion so as to restrict movement of the cover.
9. The display device of claim 1, wherein the through hole is noncircular.
10. A display device comprising:
- a housing comprising at least one opening;
- a display screen in the housing;
- a circuit substrate in the housing, the circuit substrate comprising a first side and a second side;
- a first plurality of connector terminals at the first side and a second plurality of connector terminals on the second side of the circuit substrate, and at least of the terminals of the first or second plurality of connector terminals exposed through the at least one opening; and
- a cover member located over the first side and the second side of the circuit substrate.
11. A method of manufacturing a display device, the method comprising:
- positioning a circuit substrate between a rearface of a display housing and a display screen, the circuit substrate comprising a first side and a second side adjacent to the first side;
- positioning a side cover comprising a first facing portion, a second facing portion and a linking portion so that the first facing portion is in proximity to the first side of the circuit substrate, the side cover comprising a through hole;
- bending the side cover at the linking portion; and
- mechanically coupling the side cover and the circuit substrate using a fastening member inserted through the through hole.
12. The method of claim 11, wherein the through hole is noncircular.
Type: Application
Filed: May 26, 2011
Publication Date: Feb 16, 2012
Applicant: KABUSHIKI KAISHA TOSHIBA (Tokyo)
Inventor: Keisuke HARITA (Fukaya-shi)
Application Number: 13/116,972
International Classification: H05K 7/00 (20060101); H05K 13/00 (20060101);