Sonic Enhanced Oil Recovery System and Method
To increase oil recovery from an oil reservoir, an acoustic transmitter is disposed in a source well and an acoustic receiver is disposed in a producing well. A portion of the oil reservoir is disposed between the source well and the producing well. An acoustic signal is transmitted from the acoustic transmitter at frequencies of 30 Hz and greater. The transmitted acoustic signal is received by the acoustic receiver and a resonant frequency of the portion of the oil reservoir is determined based on attenuation of the transmitted signal. The acoustic signal is transmitted from the acoustic transmitter at the determined resonant frequency to reduce a boundary layer effect between oil in the oil reservoir and a surface of a substrate in the oil reservoir and between the oil and a brine interface in the oil reservoir.
This application claims priority to U.S. Provisional Application Ser. No. 61/377,713, filed on Aug. 27, 2010, titled “SONIC ENHANCED OIL RECOVERY METHOD,” the disclosure of which is incorporated herein by reference in its entirety.
FIELD OF THE INVENTIONThe present invention generally pertains to the recovery of oil from a sub-surface oil reservoir.
BACKGROUND OF THE INVENTIONThe production of crude oil from a formation is initially supported by the expansion of fluids in the pore system and then, as the reservoir pressure falls below the bubble point of the oil, the expansion of solution gas provides pressure support. This phase of the reservoir life is called primary recovery. Some reservoirs are connected to an aquifer and the flow of water from the aquifer provides pressure support to displace the crude oil to the producing wells.
As the production rate of crude oil declines under primary recovery mechanisms, secondary oil recovery techniques are used to provide pressure support for the oil reservoir. The most popular technique is water injection into the oil zone and is called water flooding. For high viscous oils, steam flooding is used to provide pressure support, reduce the thermal viscosity and increase the mobility of the oil. For lighter oils, gas injection can be used to induce gravity drainage of the oil toward the structurally lower production wells and this method is call gas assisted gravity drainage; however, if steam is the injected gas, it is called steam assisted gravity drainage.
In order to improve the ability to recover oil above that normally possible with secondary recovery techniques, tertiary oil recovery techniques are used. A tertiary method commonly used in zones being water flooded includes the use of diversion agents such as polymers to increase water viscosity and plug off swept zones to improve vertical and horizontal sweep efficiencies. To mobilize residual oil in the areas already swept by water, surfactants and caustic agents are mixed with the injected water to reduce surface tension, but absorption of the expensive surfactants on clay particles limits the application to cleaner formations. This type of flood is called an alkaline, surfactant and polymer flood (ASP flood).
Unfortunately, these prior art procedures are tedious, time consuming, expensive, and/or fail to recover much of the oil present in oil formations. Accordingly, it is desirable to provide a method and apparatus capable of overcoming the disadvantages described herein at least to some extent.
SUMMARY OF THE INVENTIONThe foregoing needs are met, at least to a great extent, by the present invention, wherein in one respect an apparatus and method is provided that in some embodiments improves the recovery of oil from oil formations.
An embodiment of the present invention pertains to a method of increasing oil recovery from an oil reservoir. In this method an acoustic transmitter is disposed in a source well and an acoustic receiver is disposed in a producing well. A portion of the oil reservoir is disposed between the source well and the producing well. An acoustic signal is transmitted from the acoustic transmitter at frequencies of 30 Hz and greater. The transmitted acoustic signal is received by the acoustic receiver and a resonant frequency of the portion of the oil reservoir is determined based on attenuation of the transmitted signal. The acoustic signal is transmitted from the acoustic transmitter at the determined resonant frequency to reduce a boundary layer effect between oil in the oil reservoir and a surface of a substrate in the oil reservoir and between the oil and a brine interface in the oil reservoir.
Another embodiment of the present invention relates to an apparatus for increasing oil recovery from an oil reservoir. The apparatus includes an acoustic transmitter, an acoustic receiver, and a means for determining a resonant frequency. The acoustic transmitter is disposed in a source well and is configured to transmit an acoustic signal at frequencies of 30 Hz and greater. The acoustic receiver is disposed in a producing well and is configured to receive the transmitted acoustic signal. A portion of the oil reservoir is disposed between the source well and the producing well. The resonant frequency of the portion of the oil reservoir is calculated by the means for determining the resonant frequency based on attenuation of the transmitted signal. The acoustic transmitter is configured to transmit the acoustic signal at the determined resonant frequency to reduce a boundary layer effect between oil in the oil reservoir and a surface of a substrate in the oil reservoir and between the oil and a brine interface in the oil reservoir.
There has thus been outlined, rather broadly, certain embodiments of the invention in order that the detailed description thereof herein may be better understood, and in order that the present contribution to the art may be better appreciated. There are, of course, additional embodiments of the invention that will be described below and which will form the subject matter of the claims appended hereto.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of embodiments in addition to those described and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception upon which this disclosure is based may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
The present invention provides for a method to physically determine the resonant frequency band needed to stimulate a natural water drive, water flooded, steam flooded or CO2 flooded oil reservoir with fluid coupled acoustic frequencies. The resonant frequency band of the slow compression wave is a strong function of reservoir thickness, reservoir matrix, shale layering and gas saturation. The travel time of the slow compression wave is a function of fluid compressibility, reservoir depth and rock matrix type.
Field data indicate that the effective resonant frequency band is bounded by 30-2000 Hz and is about 80 to 120 Hz wide for most formations. The lower bound of 50 Hz is determined by the thickness and fluid compressibility of the formation. Lower frequencies such as 10 Hz cannot be reflected off of the interface between the shale and formation because the wavelength greatly exceeds the thickness of the formation. The upper bound of 600 Hz is determined by the attenuation of the acoustic energy in the horizontal direction between wells. For example, a low permeability limestone with 10% porosity will transmit acoustic energy with high frequencies.
The primary method used to determine the resonant frequency band of a reservoir is to conduct cross well bore tomography (cross well seismic) between source and receiver well bores. The resonant frequency band is specific to the area between the source and receiver well bores; however, depending on formation thickness and matrix properties the resonant frequency band should range from 30-2000 Hz. The cross well bore tomography should generate a fluid coupled compression wave in the reservoir interval to maximize Stoneley and Tube wave generation across the target oil formation. Clamped casing sources will maximize the shear wave propagation of the cross well bore tomography but this method minimizes the generation of Stoneley and Tube waves that are used to find the resonant frequency of the formation.
A second method of determining the resonant frequency of the formation is to calculate it from monopole or dipole sonic logs that show compression, shear and Stoneley wave arrival times. This is only an estimate and does not account for coupling between sand and shale layers or saturation, matrix and thickness changes in the reservoir.
To determine the effective coverage and the sweep efficiency in the area surrounding the sonic stimulation source, hydrophones can be installed in offset wells to monitor the acoustic wavelet arrival for frequency shift and velocity change. The source frequency is swept for an approximate 100 Hz bandwidth above and below the current resonating frequency to verify that the sonic source well is broadcasting the correct resonant frequency to each offset well location. When comparing subsequent cross well tomography surveys to original surveys in the same source and receiver wells, frequency shifts and changes in P and S wave velocities reveal changes in reservoir saturations between the source and receiver wells.
In cases where both sonic stimulation and water injection are utilized, a cationic, anionic or nonionic surfactant can be added to the injected water to reduce the surface tension. Core tests show that sonic stimulation by itself can lower residual saturations below 25% and that the addition of surfactant to water can lower residual saturation below 25%, but both acting together can reduce residual oil to below 10% for most sandstone cores.
In general, the method presented in the present application is the near resonant frequency band for the target formation is measured between at least 2 wellbores and that frequency band is transmitted with a liquid coupled acoustic source into the formation to reduce the residual oil saturation by disrupting the surface tension between the oil and brine phase and disrupting the interfacial tension between the oil and the solid pore face. The resonant frequency band is measured occasionally and the transmission is changed to match changes in saturation and in reservoir pressure.
It is an advantage of one or more embodiments of the invention that, the resonant frequency band of a producing oil reservoir is determined or estimated. A sonic stimulation device is disposed into a well directly across from the producing reservoir and generate the determined resonant frequency band in the stimulation well. The sonic stimulation causes more oil to be mobilized and the offset producing oil wells recovers additional oil. After the device is in operation, sound data in the offset wells are recorded and the output frequency band is fine tuned to match the resonant frequency bands of the offset wells based on the recorded sound data from the stimulation device. In this manner, the stimulation process is optimized.
The main purpose of the invention is to use sonic stimulation to reduce the boundary layer effects between oil and water in the pore and between oil and solid surface of the pore. On a microscopic scale, during sonic stimulation, one mode is that the fluid moves in-phase with the rock matrix and the other mode is that the fluid moves out of phase with the rock matrix for maximum fluid shear against the pore surface. For high viscosity, heavy crude oils, the in-phase mode is prominent due to the viscous drag force exceeding the force required to accelerate the oil droplet. For low viscosity fluids such as water or gas, the out of phase mode is prominent. For solid tars or bitumen in the rock matrix, there is no second fluid compression wave mode.
On a core size rock sample, sonic stimulation can reduce surface tension between oil and the core matrix and reduce interfacial tension between oil and water with the overall effect seen as a change in wetability of the core (more water wet) and a reduction in residual oil. So, as the water or gas saturation increases in the rock matrix, the shear effect from sonic stimulation increases and helps emulsify the oil droplets in the displacing water phase, thus reducing residual oil saturation.
On a sand layer thickness scale, sonic stimulation can increase water injectivity by reducing scale damage and increasing relative permeability by reducing residual oil in the near wellbore volume. Sonic stimulation can also increase oil productivity by reducing fines damage around the producing well bore and mobilizing residual oil within the drainage radius. Heat generated from electrical losses and gas bubble compression will heat the oil in and near the well bore volume and reduce oil viscosity.
As shown in
The guided, slow compression and tube waves usually arrive at 2 to 4 time intervals after the shear wave arrival time. These sets of waves are coupled to the fluid in the pore space and have velocities equal to or slower than the fluid velocity. The sonic source is swept through the lower frequencies to find the guided wave modes in the formation. The best guided wave mode for residual oil production is where the acoustic energy traveling in the fluid is out of phase to the acoustic energy traveling in the rock matrix.
This out of phase movement between the rock and fluid creates a shear force on the boundary layer of fluid next to the pore surface. With acoustic strain rates exceeding 10-6 seconds, the shear force exceeds the surface tension or interfacial tension force between the oil and water. With the acoustic energy canceling the surface tension force, the oil droplet can move between pores based on the pressure gradient created by the production wells draining the reservoir.
The guided, slow compression and tube waves show an amplitude peak at 385 Hz. The frequencies above 600 Hz in the contour plot around the peak are probably other shear wave reflections while the frequencies below 100 Hz are probably Stoneley waves generated in the well bore of the receiving well. There is a low signal to noise ratio at these long record times due to multiple reflections in the reservoir and tube wave reflections in the well bore.
The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
Claims
1. A method of increasing oil recovery from an oil reservoir, the method comprising:
- disposing an acoustic transmitter in a source well;
- disposing an acoustic receiver in a producing well, wherein a portion of the oil reservoir is disposed between the source well and the producing well;
- transmitting an acoustic signal from the acoustic transmitter at frequencies of 30 Hz and greater;
- receiving the transmitted acoustic signal;
- determining a resonant frequency of the portion of the oil reservoir based on attenuation of the transmitted signal; and
- transmitting the acoustic signal from the acoustic transmitter at the determined resonant frequency to reduce a boundary layer effect between oil in the oil reservoir and a surface of a substrate in the oil reservoir and between the oil and a brine interface in the oil reservoir.
2. The method according to claim 1, further comprising:
- conducting cross well bore tomography between the source well and the producing well to determine the resonant frequency.
3. The method according to claim 1, further comprising:
- determining effective coverage and sweep efficiency of the acoustic signal by modulating the acoustic signal from about 100 Hz above the determined resonant frequency to about 100 Hz below the determined resonant frequency and monitoring an acoustic wavelet generated by the acoustic signal.
4. The method according to claim 1, wherein the acoustic signal is transmitted at a frequency band of about 80 Hz to about 120 Hz wide.
5. The method according to claim 1, further comprising:
- injecting water into the source well.
6. The method according to claim 5, wherein the injected water includes a cationic surfactant.
7. The method according to claim 5, wherein the injected water includes an anionic surfactant.
8. The method according to claim 5, wherein the injected water includes a nonionic surfactant.
9. The method according to claim 1, further comprising:
- re-measuring the resonant frequency of the oil reservoir and modifying the acoustic signal in response to changes in the resonant frequency of the oil reservoir due to saturation and reservoir pressure.
10. An apparatus for increasing oil recovery from an oil reservoir, the apparatus comprising:
- an acoustic transmitter disposed in a source well, the acoustic transmitter being configured to transmit an acoustic signal at frequencies of 30 Hz and greater;
- an acoustic receiver disposed in a producing well, wherein a portion of the oil reservoir is disposed between the source well and the producing well, the acoustic receiver being configured to receive the transmitted acoustic signal; and
- means for determining a resonant frequency of the portion of the oil reservoir based on attenuation of the transmitted signal, wherein the acoustic transmitter being configured to transmit the acoustic signal at the determined resonant frequency to reduce a boundary layer effect between oil in the oil reservoir and a surface of a substrate in the oil reservoir and between the oil and a brine interface in the oil reservoir.
11. The apparatus according to claim 10, further comprising:
- means for conducting cross well bore tomography between the source well and the producing well to determine the resonant frequency.
12. The apparatus according to claim 10, further comprising:
- means for determining effective coverage and sweep efficiency of the acoustic signal by modulating the acoustic signal from about 100 Hz above the determined resonant frequency to about 100 Hz below the determined resonant frequency and monitoring an acoustic wavelet generated by the acoustic signal.
13. The apparatus according to claim 10, wherein the acoustic transmitter is configured to transmit the acoustic signal at a frequency band of about 80 Hz to about 120 Hz wide.
14. The apparatus according to claim 10, further comprising:
- means for injecting water into the source well.
15. The apparatus according to claim 14, wherein the injected water includes a cationic surfactant.
16. The apparatus according to claim 14, wherein the injected water includes an anionic surfactant.
17. The apparatus according to claim 14, wherein the injected water includes a nonionic surfactant.
18. The apparatus according to claim 10, further comprising:
- means for re-measuring the resonant frequency of the oil reservoir and modifying the acoustic signal in response to changes in the resonant frequency of the oil reservoir due to saturation and reservoir pressure; and
- means for measuring saturation changes in the oil reservoir due to changes in the resonant frequency.
Type: Application
Filed: Aug 18, 2011
Publication Date: Mar 15, 2012
Applicant: Legacy Energy, Inc. (Carpinteria, CA)
Inventors: Michael Fraim (Corrales, NM), Rick Alan McGee (Katy, TX)
Application Number: 13/212,595
International Classification: E21B 43/00 (20060101); E21B 28/00 (20060101);