DUCT LEAKAGE CONTROL
The invention provides an apparatus and methods for duct leakage control wherein a sealing element is introduced into the duct and is automatically drawn or otherwise guided to the locality of a leak, the element being caused, by reason of a pressure differential attributable to the leak, to move into and stem or seal the leak. The sealing element may comprise a plurality of individual members of differing buoyancy, each capable of being carried along at a predetermined level in the duct by the flow of fluid therein. The sealing element may carry a tagging device which can be used to assist in locating the leakage site.
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This application is a Continuation of U.S. patent application Ser. No. 10/275,742 filed Feb. 20, 2003, which is a U.S. National Stage of PCT/GB01/02002 filed May 8, 2001, which claims priority to Great Britain Patent Application No. 0011190.6 filed May 9, 2000. The contents of those applications are hereby incorporated by reference.
TECHNICAL FIELDThis invention relates to the control of leakage from ducts, such as fluid-carrying pipework, and aims to provide means to reduce or prevent leakage from apertures compromising the integrity of ducts and attributable to causes such as manufacturing faults or blemishes, rust or other corrosive activity, piercing damage, age of pipework, or joints.
DESCRIPTION OF RELATED ART INCLUDING INFORMATION DISCLOSED UNDER 37 CFR 1.97-1.99It is usually the case, for one reason or another, that significant areas of fluid-carrying ducts, once installed as part of a pipework system, become substantially inaccessible. For example, mains water distribution systems employ vast lengths of buried pipework which involves expensive and time-consuming excavation to expose, for scrutiny and/or repair, areas of pipe from which leakage is suspected.
An efficient technique for locating leakage without resort to major excavation is thus required, and such a technique is described, for example, in International Patent Application No. PCT/GB 99/03742.
That application describes a technique wherein a sensor means is provided within the pipe for detecting characteristics of the fluid. The detected characteristics are recorded and used to evaluate a fluid flow field characteristic which is compared with a reference fluid flow field characteristic for that pipe to obtain thereby data concerning a leak. The comparison may usefully be effected by means including a neural network.
It is thus known that leakage can be localized without excavation or other expensive investigative techniques. However, it may still be necessary to excavate or otherwise uncover the leaking pipework in order to control the leak, and the present invention seeks to reduce or eliminate the need for such activities.
Moreover, there are occasions, particularly in the oil, gas and nuclear industries, when a rapid response to leakage or to a lack of containment generally) is essential. In addition there is often the need, having stemmed the initial flow of fluid from a leak, to accurately locate the leak so that a permanent repair may be made, or other remedial action taken. Still further, there may be a need in some operational circumstances to shield or protect workers, engaged in the location of leaks and/or the associated repairs, from the leaking fluid.
SUMMARYCertain embodiments of the invention are intended to address at least one of the foregoing requirements.
According to the invention, there is provided a method of controlling leakage of fluid from a duct along which the fluid is constrained to flow, wherein a plurality of individual membrane sealing elements are introduced into the duct and carried along the duct by the flow of said fluid; and wherein, at the locality of a leak, at least one of the sealing elements is captured by a pressure differential associated with the leak and is thereby drawn to and held in position at the leak for stemming or sealing it.
According to a further aspect of the invention, there is provided apparatus for controlling leakage of fluid from a duct along which the fluid is constrained to flow, the apparatus comprising a plurality of individual membrane sealing elements for introduction into the duct, and capable of being carried along the duct by the flow of said fluid; wherein, at the locality of a leak, at least one of the sealing elements is capable of being captured by a pressure differential associated with the leak and thereby drawn to and held in position at the leak for stemming or sealing it.
In one embodiment, the sealing elements exhibit differing buoyancies. The sealing elements may also be of differing sizes and shapes.
Systems utilizing such sealing elements do not require the location of a leak to have been previously determined by means such as those described in the aforesaid International Patent Application.
Preferably the sealing member supports, in the form of a coating or otherwise, a medium capable, when forced into contact with the inside wall of the duct, of adhering strongly thereto, thereby anchoring the membrane firmly in place across the leaking area of the duct wall and sealing the leak.
In other preferred embodiments, the sealing elements may be provided with a device capable (either by itself or in co-operation with another element or component) of signaling the location of the sealing elements, at least from such time that the sealing element becomes stationary, in a position sealing a leak.
The device may be a passive device such as an antenna loop or similar, the proximity of which can be sensed by a mobile intelligent unit inside the pipe or a suitable external pick-up. Alternatively, an active device such as an infra-red, acoustic, radio or optical sender may relay signals either directly to the environment outside of the pipe or to a mobile intelligent unit inside the pipe.
In order that the invention may be clearly understood and readily carried into effect embodiments thereof will now be described, by. way of example only, with reference to the accompanying drawings, of which:
The present invention can be applied to fluids generally, for example, oil, water, natural gas etc. The present embodiment will be described with respect to water.
As a fluid passes through pipework, it can be represented as a flow field varying according to the spatial location within the pipe. The characteristics of the fluid flow field will vary according to a large number of parameters, including for example .pipe size (diameter), fluid pressure, pipe surface characteristics, the type of flow, side passages, directional variation of the pipe etc. Another parameter that will modify the fluid flow field characteristics is the presence of a leak. Indeed, the degree of modification of the fluid flow field characteristics will vary according to the form of leak, for example its size, type, geometry and location within the pipe.
However, it has been found that one of the particular problems in detecting a leak is that the effects of the leak on the fluid flow field are very difficult to detect. There are a number of reasons for this. One reason is that the overall flow of the water in the pipe is not laminar. Instead, there is a continual background turbulence within the overall flow. This tends to mask the modifications to the fluid flow field resulting from the leak. Another reason is that the modifications to the fluid flow field resulting from the leak are extremely small and highly localized. For example, the localized drop in pressure relative to the gross or ambient pressure in the pipe that results from a leak of diameter a is of the order of ¼% with the effect of the leak disappearing within a pipe length of 5a to 10a before and after the leak. This makes it extremely difficult to detect a leak at all and in particular to pin point the location of a leak.
The inventor considers that a part of the reason for the very small localized effect of a leak is that the flow within the pipe recovers very quickly after the leak. In fact, the disturbance in the flow field characteristic probably derives from a velocity component of the leaking water as it flows through the leak, this velocity component being essentially normal to the direction of-the gross flow of water in the pipe. The effect of this component will be small within the terms of the gross water flow and will disappear rapidly either side of the leak.
By varying the aforementioned parameters with assorted forms of leaks whilst monitoring the characteristics of the fluid flow field, and by using various processing techniques, it is possible to correlate leak form with fluid flow field characteristics thereby enabling the location of leaks and determination of leak form.
Referring to
The capsule 2 is arranged to traverse along the interior of the pipe in the flow of water. In this respect, the capsule may rely on the flow of water to carry it through a designated section of pipe, or it may be provided with propulsion means for affording it independent movement within the flow. The capsule is provided with location means whereby the location of the capsule within the pipe section can be determined. The location means may comprise, for example, ultrasonic .sensors for accurately measuring distances to pipe walls and/or GSM technology for accurately determining the position of the sensor within e.g. a long stretch of pipe.
A movement control means can also be provided for adjusting the spatial position of the capsule. Such movement control means may include radio controlled vanes or fins or the like for guiding the capsule within the flow.
The data from the measurements of the sensors are processed by a processing means and stored in memory. A series of data are obtained from pipe sections having different parameters and with and without leaks of varying form whereby a library of fluid flow field characteristics is up which can be differentiated according to these parameters. By using artificial neural networks and repeating the taking of data a large number of times, the artificial neural network learns to classify the fluid flow field characteristics with more and more accuracy.
The use of the above described system is now described in relation to
In order to examine a section of pipe, a suitable t in the pipe is required for insertion of the capsule into the flow. Once inserted, the capsule 2 traverses along the pipe taking separate pressure measurements from the individual pressure sensors 3. Such measurements are recorded within the capsule. The fluid flow field characteristics as represented by the pressure measurements are modified by the presence of a leak as shown by the pressure contour 6. Hence, the pressure measurements taken by the sensors on the capsule provide information about the presence of the leak according to the graphical plot of pressure in relation to distance along the pipe section, as shown in the figure. A leak 5 is positioned at the point x=L along the length of the pipe, the plot showing this to be an area of pressure fluctuation. The plot is only illustrative and will vary depending on the geometry of the leak.
When analyzing the measurements, details of the pipe geometry can be entered in the computer 4. In this manner, the relevance of a modification of the fluid flow field characteristic can be more accurately considered.
Thus, the measurements taken by the capsule are not necessarily particularly helpful on their own in establishing conditions within the pipe, e.g. the position and geometry of the leak. In order to interpret the measurements in detail, they are compared with similar measurements from other pipe sections having known internal conditions. Such known measurements may be held by the computer in a library of prior measurement and associated pipe internal condition data. In this regard, the measurements can be used to form a fluid flow field signature of the pipe under examination as shown generally by the plot .in
As such, the measurements themselves do not need to be fully understood, merely compared with previous measurement data having known associated pipe characteristics.
In carrying out the analysis of the measurements, neural networks may be employed. Pre-processing of the measurements can be conducted using several techniques such as principal component analysis, wavelet transforms, and higher order spectral analysis. With use of pre-processing of the signal, it is possible to extract the maximum amount of detail about pertinent aspects of the signatures whilst minimizing unwanted information and noise.
With regard to the term pressure differential, it will be appreciated that the pressure will depend on the depth of the outlet in the water. For example, each 10 mm of depth represents 100 Pa. Thus, the sensors can easily detect a differential pressure between the outlets in the presence of a leak.
The pressure field in the vicinity of the leak can be described by the equation:
where
ΔP is the magnitude of the pressure variation due to the leak
a is the length scale at the leak (e.g. the radius for a circular hole)
r is the distance from the leak
p0 is the ambient pressure in the pipe
pa is the pressure outside the pipe (this could be close to atmospheric)
Thus, for instance, if po=10 bar=106 Pa, pa=1 bar=105 Pa, a=0.01 m, r=0.05 m, then ΔP=360 Pa.
It can be seen from
The difference in differential pressure between the lines for sensors A-B and A-D in figure could either be an intrinsic instrument offset or a relative tilt of the sensors.
It has been found that the magnitude of the leak is related to the pressure drop measured by the differential pressure sensors. Moreover, it will be noted that since the outlets D-A are remote from the position of the leak, no differential pressure drop is detected. This further illustrates the localized nature of the disturbance in the fluid field characteristic. Whilst the detected magnitude of the pressure drop is related to the magnitude of the leak, it is apparent that the further from the leak, the smaller the magnitude of the pressure drop. Nevertheless, by using the differential pressure from openings B-C (not shown in
Whilst the results of
Referring now to
In this embodiment of the invention, it is assumed that the location of a leak is known as a result, for example, of the use of the sensor described with reference to
When the sealing element 1 has been transported sufficiently close to the vicinity of the leak, the pressure differential associated with the leak, which, in a mains water pipe can be as much as 16 bar; is effective to draw the element 1 into the leakage aperture itself, as shown in
Pressure sensitive release means may be incorporated in the towing link which enable the towing vehicle to leave the sealing element behind at the site of the leak and proceed alone to a suitable collection point. Alternatively, the towing vehicle (assuming that the leak sensor itself is not used for that purpose) may be regarded as disposable and remain attached to the sealing element with any motive power disabled by remote control.
Instead of using a sealing element of the “windsock” shape shown in
In any event, once the sealing element or elements have been deployed to seal or stem the leak, it is envisaged that the leak sensor device will be re-employed to investigate the extent to which the action has been successful. If the action has not been successful, and/or has succeeded only to a degree, a follow-up operation may be carried out, using any of the procedures described above. In the event that a follow-up operation is required to improve or complete the sealing, then sealing elements of different dimensions and/or of different materials to those used in the first operation may be employed. Moreover, sealing elements used in a follow-up operation may carry a different bonding medium to that carried by the element(s) used in the original operation, bearing in mind that they will need to-bond primarily to the material of the element(s) already in place, rather than to the wall 4 of the tube 5. In some cases, especially where the degree of leakage remaining after a first operation is relatively small, the element(s) used in a follow-up operation may not be required to carry any bonding material a tall, especially if the material of the elements exhibits a degree of surface roughness that provides frictional interengagement.
In accordance with the invention, sealing elements of the kind described above can be introduced into pipework without any knowledge of the location of a leak and/or without the use of towing or steerage devices, thereby to be carried along the pipe by the flow of fluid therein and attracted to the site of a leak by the aforementioned pressure differential. If this approach is to be adopted, however, it is preferred that sealing elements of the kind shown at 6 and 11 in
Referring now to
The elements such as 6 resemble tadpoles, and typically take the small streamers or flow socks. In this example, each element such as 6 is provided with one or more floats such as 9 and 10. Preferably the various elements such as 6 are provided with respective pairs of floats having different buoyancy characteristics, so that different elements will be borne at differing heights within the pipe, thereby to increase the probability that wherever, around the circumference of a pipe, a leak may exist, one or more elements is or are disposed and presented so as to be captured by the localized pressure differential attributable to the leak and pulled into sealing relationship with the leakage aperture.
In
In operation, a large number of elements such as 6 and 11, and including others, as aforesaid, with differing buoyancy characteristics, is released into the fluid flow upstream of a zone of pipework to be treated. These elements travel downstream with the fluid flow and one or more of them will be attracted to and seal, or at least stem, any leaks in that zone. This is illustrated schematically in
Those elements which are not captured by a pressure differential associated with a leak travel further downstream and, if necessary, are collected by means of a net or other suitable trap installed across the pipe at a convenient access location, such as a valve access point.
In order to deal effectively with leaks located at one side or the other (at around mid-height) in some types of pipework, it can be advantageous to link together two or more sealing devices of equal or predetermined relative buoyancy; the linked devices thus being encouraged to flow at a selected position within the pipe, depending in part upon the length of the link. The linking connection may be so constructed as to dissolve or change in length during exposure, over a prescribed period of time, to the fluid content of the pipe.
If the connection such as 92 is such as to be dissolved by the fluid flowing in the pipe, then in the event that one of the elements 90 or 91 is attracted to a leak, the other will eventually become detached and be carried away, thereby removing any tendency for the flow of fluid past the linked elements to pull the sealing element out of the leak to which it has become attached. If, on the other hand, the link 92 were constructed so as to shorten significantly, the link can be configured to fold over, allowing the two elements 90 and 91 to bond together and jointly contribute to the seal.
It is indeed possible to utilize sealing elements of a number of configurations, such as frustoconical, rectangular, tubular etc., with varying material stiffness and some with interconnecting links as just described, so as to create an interlocking ball structure. This structure can, in response to a leak, contract into a flat circular composite which efficiently seals the leak.
The efficiency of the sealing process may be enhanced by reducing the flow rate of fluid in the pipe zone being treated, whilst maintaining the operative pressure. This increases the probability of elements being entrained into the leakage aperture by the pressure differential associated with the leak, since that pressure, in such circumstances, becomes very much the dominant force acting upon the relevant elements.
In one practical test of the first-described arrangement above, a pipework loop containing water pressurized to 1.4 bar was provided with a leak of diameter 10 mm, giving a leakage rate of 0.7 l/s. A windsock-shaped sealing element such as that shown in
When dragged further past the leak, the nose of the windsock was found actually to enter the leakage hole.
The performance in sealing the aforementioned leak is impressive, particularly when it is borne in mind that the pressure in standard mains water pipes can be as high as 16 bar, so the capturing of the element by the leak and its subsequent sealing effect can be expected to be even more effective under such conditions.
Some or all of the sealing elements are preferably constructed so as to be capable of use with a signaling system for leak and/or positional detection purposes. Such elements (hereinafter ref erred to as “tagged elements”) may either transmit under their own power to a remote location outside of the pipe; transmit to a pipework-borne transponder which in turn transmits (either automatically or in response to an interrogating stimulus) to the remote location; or transmit within the pipe for detection by an intelligent unit traversing the pipe. As a further-alternative, a tagged element may merely contain an electrically conductive loop which is sensed by an intelligent unit traversing the pipe and/or by external sensors, in a technical sense rather in the manner of security tags used in departmental stores and the like.
In general, the tagging technology used may be active (requiring an on-board power source) or passive (not requiring an on-board power source). Moreover, any convenient signaling technology may be adopted, depending upon various criteria such as the fluid flowing in the pipe, the materials, dimensions and condition of the pipework, the environment surrounding the pipework and so on. Candidate technologies include the transmission- and/or reception of electrical, electronic, magnetic, electromagnetic, optical, vibrational, acoustic, or ultrasonic signals and chemical or radioactive markers.
Where passive tagging is employed, it is preferred that an intelligent unit (sometimes called a pipeline PIG) is caused to traverse the pipe and is provided with sensors to detect the presence of the passive tag. Once detected, this information is correlated with the PIG's distance traveled and/or other information that provides an accurate position for the leak. The positional information may be transmitted by the PIG in real time to an external location where it can be detected and the information used straight away, or stored on the PIG for later analysis.
If the tag is active, it may be used by itself to transmit signals via any convenient medium, such as along or through the pipe wall, though the fluid in the pipe, and/or through the environment surrounding the pipework. If pulsed signals are transmitted, timing processes can be used to evaluate distance. Any information transmitted externally of the pipework may be routed to a remote receiver via transponders supported on, or close to, the pipework, or they may be picked up directly by detector/receivers placed close to the pipework. In the case of buried pipework, detector/receivers may be lowered into test bores made close to a suspected leak site.
Claims
1. A method of controlling leakage of fluid from a duct along which said fluid is constrained to flow, wherein a plurality of individual sheet sealing elements are introduced into the duct and carried along the duct by the flow of said fluid; and
- wherein, at the locality of a leak, at least one of said sheet sealing elements is captured by a pressure differential associated with the leak and is thereby drawn to and held in position at the leak for stemming or sealing the leak.
2. Apparatus for controlling leakage of fluid from a duct along which said fluid is constrained to flow, said apparatus comprising a plurality of individual sheet sealing elements for introduction into the duct and capable of being carried along the duct by the flow of said fluid, wherein, at the locality of a leak, at least one of said sheet sealing elements is capable of being captured by a pressure differential associated with the leak and thereby drawn to and held in position at the leak for stemming or sealing the leak.
3. Apparatus according to claim 2, wherein said individual sheet sealing elements are in the form of a flexible membrane comprising a sheet of plastic.
4. Apparatus according to claim 2, wherein each of said individual sheet sealing elements has a pair of opposing sides joined together and each is cut so as to present open ends so as to adopt a frustoconical form in the shape of a windsock when filled with fluid in the duct.
5. Apparatus according to claim 2 wherein said individual sheet sealing elements are in the form of flexible membranes having differing shapes.
6. Apparatus according to claim 5 wherein said individual sheet sealing elements are in the form of a flexible membrane rectangular in shape.
7. Apparatus according to claim 5 wherein said individual sheet sealing elements are in the form of a flexible membrane tubular in shape.
8. Apparatus according to claim 2 wherein said individual sheet sealing elements are in the form of flexible membranes having differing sizes.
9. Apparatus according to claim 2 wherein the sealing elements support a medium capable of adhering strongly to the duct when forced into contact therewith, thereby anchoring the sealing elements firmly in place across the leaking area of the duct wall and sealing the leak.
10. Apparatus according to claim 9 wherein said medium comprises a bonding agent.
11. Apparatus according to claim 10 wherein the bonding agent is contained in microcapsules which burst in response to the pressure imparted to the sealing elements when in position to seal the leak.
12. Apparatus according to claim 2 further comprising a location device capable, either by itself or in co-operation with another element or component, of providing a signal indicative of the location of the sheet sealing elements.
13. Apparatus according to claim 12 wherein the location device comprises a passive device including a loop of electrically conductive material, the proximity of which can be sensed by a mobile intelligent unit inside the duct or an external pick-up.
14. Apparatus according to claim 12 wherein the location device comprises an active device including an infra-red, acoustic, radio and/or optical sender configured to relay signals either directly to the environment outside of the duct or to a mobile intelligent unit inside the duct.
15. Apparatus according to claim 2 wherein two or more of the sheet sealing elements of equal or predetermined relative buoyancy are linked together by a link and encouraged to flow at a selected position within the duct depending in part upon the length of the link.
16. Apparatus according to claim 15 wherein the link between said two or more sheet sealing elements is constructed to dissolve or change in length during exposure, over a prescribed period of time, to the fluid content of the pipe.
Type: Application
Filed: Oct 5, 2011
Publication Date: Apr 5, 2012
Applicant: BRINKER TECHNOLOGY LIMITED (Aberdeen)
Inventor: Ian Kenneth McEwan (Aberdeen)
Application Number: 13/253,301