WRAPPING MACHINE
A method and an apparatus (10) for wrapping a bundle on 5 of the 6 faces thereof comprises gripping fingers (44) for holding a sheath (S) from opposed lateral sides of the bundle while folding members (62, 64) pivot into the sheath to tuck in inner creases along the sides of the bundle also thereby forming two-ply outer creases. The two-ply outer creases are brought down against the inner creases by the gripping fingers (44) and a sealing unit (40) is presses against the sides of the bundle to seal the so formed three-ply folds.
The application relates generally to an apparatus and a method for wrapping goods, such as bundles, with sheathing materials.
BACKGROUND OF THE ARTThere is a need for a new apparatus and method for providing effective and convenient wrapping or sheathing of rigid wood products, such as wood joists with sheathing materials or the like.
SUMMARYIn one aspect, there is provided a method for wrapping a bundle into a sheath, the method comprising: drawing the sheath in front of the bundle, holding the sheath against a front face of the bundle, drawing the sheath over a top surface of the bundle while the sheath is being held at the front of the bundle, creating a three-ply fold in the sheath on each opposed lateral sides of a front end portion of the bundle, sealing the three-ply folds, drawing the sheath over a rear face of the bundle, holding the sheath against the rear face of the bundle, creating a three-ply fold in the sheath on each opposed lateral sides of a rear end portion of the bundle, and sealing the three-ply folds.
In accordance with a further aspect of the present invention, there is provided a method of bagging a bundle into a sheath having a bottom open face comprising covering the bundle with the sheath, creating a pleat at each corner of the sheath, each pleat being made by doubling the sheath over on itself to form a section of three thicknesses including an inner crease along a side of the bundle and a two-ply outer crease having two superposed sheath layers, and joining the two-ply outer crease of each pleat to the associated inner crease.
In accordance with still further aspect, there is provided an apparatus for wrapping a bundle, comprising a conveyor for carrying the bundle through the apparatus, a sheath dispensing unit for covering a top surface and the lateral sides of the bundle with a sheath, first and second pairs of gripping fingers for holding the sheath from opposed lateral sides of the bundle, folding members disposed on opposed lateral side of the conveyor to tuck in the sheath along the sides of the bundle at each end of the bundle while the sheath is held by said gripping fingers, thereby forming pleats at each corner of the sheath, each pleat comprising an inner crease lying against an underlying side surface of the bundle and a two-ply outer crease held by the gripping members, the first and second pairs of gripping members being movable to draw the two-ply outer creases over corresponding inner creases, and a joining unit engageable with the sheath to join the two-ply outer crease to the underlying inner crease at each pleat.
Further details of these and other aspects of the present invention will be apparent from the detailed description and figures included below.
Reference is now made to the accompanying figures, in which:
Now referring to the drawings, and in particular to
The apparatus 10 generally comprises a motorized conveyor 12 for transporting successive bundles B through the apparatus 10. A pair of siderails 14 extends lengthwise along opposed longitudinal sides of the conveyor 12. A carrier 16 is mounted on the siderails 14 for axial forward and backward movement relative to the bundle B on the conveyor 12, as depicted by arrow 15 in
As can be appreciated from
A bottom transversal rail 32 is provided at the front end of the apparatus 10. First and second pairs of elongated gripping fingers 34 are provided at opposed ends of the bottom transversal rail 32 for selectively holding the sheath S on opposed longitudinal sides of the bundle B. The first and second pairs of gripping fingers 34 are mounted at the upper end of respective vertically disposed Z-shaped arms 36. The Z-shaped arms 34 are linearly displaceable along opposed end portions of the rail 32 toward and away from each other between a retracted/outward position (
First and second heat sealing members 40 are facing each other from opposed sides of the apparatus 10 for sealing the corners of the sheath S after the same have been folded over on opposed sides of the bundle B, as will be seen hereinafter. The sealing members 40 are reciprocable along transversal rail segments 42 mounted at the front end portion of the longitudinal side rails 14 behind the gripping fingers 34. Actuators (not shown) are provided for displacing the sealing members 40 from an outwardly retracted position (
First and second pairs of pivotable gripping fingers 44 are facing each other from opposed longitudinal sides of the apparatus 10. The first and second pairs of pivotable gripping fingers 44 are mounted for reciprocating movement along respective pivotable ramps 46. Actuators 45, such as pneumatic or hydraulic cylinders, are provided for displacing the pairs of fingers 44 along the ramps 46. The ramps 46 are pivotally mounted to a rear facing side of rail segments 42 for upward/downward pivotal movements between a collapsed position (
As best seen in
As shown in
As shown in
Each folding members 62,64 can be provided in the form of a two-piece part comprising a stem 62a, 64a pivotally mounted to the shaft 60 and a freely articulated arm 62b, 64b pivotally mounted to a distal end portion of the stem 62a, 64a. The operation and construction of the front and rear folding members 62, 64 are similar and, thus, will only be described in connection with one of the front folding members 62. As best seen in
As shown in
Likewise, as shown in
A cutting unit (not shown) is provided at the inlet end of the machine 10 for transversally cutting the sheath S at the back of the bundle B.
The operation of the machine and the various steps of the bundle wrapping process will now be described with reference to
First, a length of sheath S is unrolled from the supply reel 20 and engaged between the motorized indexing rollers 22 and the bundle B is advanced on the conveyor 12 between the raised anvil members 58 to a position wherein the front face of the bundle B is disposed slightly downstream of the anvil members 58, as shown in
As shown by arrows 83 in
The carrier 16 supporting the supply reel 20 and the indexing rollers 22 is then displaced backward along the siderails 14 to draw a length of sheath S over the top surface of the bundle B, as represented by arrows 85 in
As depicted by arrow 87 in
Once the small gripping fingers 44 firmly holds the sheath S, the elongated gripping fingers 34 open and retract to their rest position, as represented by arrows 91 in
As shown in
After the sealing operation, the gripping fingers 44 open and move further down the ramps 46 out of engagement from the sheath S. The gripping fingers 44 then swing back to their original horizontally extending position and move up the ramps 46 to their retracted position, as depicted by arrow 97 in
As depicted by arrows 105 in
After the sheath has been cut as shown in
As depicted by arrows 117, the sealing members 40 are displaced transversally inwardly against the anvil members 58 disposed between the sheath S and the bundle B. The three-layer folded sheath corners pressed between the anvil members 58 and the sealing members 40 are sealed, thereby forming the rear end of the sheath envelope about the bundle.
Finally, as shown in
Once the wrapping cycle has been completed, the various parts of the machine are displaced back to their original position for receiving the next bundle to be wrapped.
The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without departing from the scope of the invention disclosed. For example, the anvil members could for instance be omitted when the longitudinal lateral sides of the bundle are flat or free from any voids or recesses. The front and rear folding members 62 and 64 could have a one-piece construction. For example, they could be provided in the form of one-piece boomerang-shaped urethane members. The 45 degrees ramps 46 could be fixed. The indexing and the supply reel could move upwardly to provide the required clearance. Also the three-ply fold at the corners of the sheath could be secured by any suitable means (i.e. heat sealing being only one possible way of holding the folds in place). Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the appended claims.
Claims
1. A method for wrapping a bundle into a sheath, the method comprising:
- drawing the sheath in front of the bundle, holding the sheath against a front face of the bundle, drawing the sheath over a top surface of the bundle while the sheath is being held at the front of the bundle, creating a three-ply fold in the sheath on each opposed lateral sides of a front end portion of the bundle, fastening the three-ply folds in place, drawing the sheath over a rear face of the bundle, holding the sheath against the rear face of the bundle, creating a three-ply fold in the sheath on each opposed lateral sides of a rear end portion of the bundle, and fastening the three-ply folds in place.
2. The method defined in claim 1, wherein the fastening steps comprise placing an anvil member between the sheath and the bundle and pressing the three-ply folds between the anvil member and a heat sealing member.
3. The method defined in claim 1, wherein creating a three-ply fold comprises moving a folding member on one side of the bundle into a laterally held portion of the sheath, the engagement of the folding member in the sheath forming a fold in the sheath, the fold defining an inner crease lying against an underlying side surface of the bundle and a two-ply outer crease in a remaining portion of the laterally held portion of the sheath, and drawing the two-ply outer crease over the inner crease, thereby forming a three-ply fold.
4. The method defined in claim 1, wherein creating a three-ply fold comprises holding a side portion of the sheath so as to create a foldable flap extending laterally outwardly from one end of the bundle, moving a folding member in the foldable flap to tuck in a first portion of the flap against one side of the bundle, thereby forming an inner crease, and pulling a remaining portion of the foldable flap over the first portion of the sheath.
5. The method defined in claim 3, wherein the folding member has a stem and a freely articulated arm pivotally mounted to a distal end potion of the stem, the freely articulated arm having a lever portion extending beyond the stem portion, and wherein continued advancement of the folding member in the laterally held portion of the sheath causes the articulated member to pivot relative to the stem under the force transmitted from the sheath to the lever portion of the articulated arm, thereby creating a fold line in the sheath.
6. The method defined in claim 4, wherein holding a side portion of the sheath comprises moving a pair of gripping fingers along a ramp having a 45 degrees inclination to an elevation corresponding generally to a top surface of the bundle, and then gripping the sheath with the gripping fingers.
7. The method defined in claim 6, wherein pulling a remaining portion of the foldable flap over the first portion of the sheath comprises moving the gripping fingers down the ramp and pivoting the gripping fingers from a horizontal orientation to a vertical orientation.
8. A method of bagging a bundle into a sheath having a bottom open face comprising covering the bundle with the sheath, creating a pleat at each corner of the sheath, each pleat being made by doubling the sheath over on itself to form a section of three thicknesses including an inner crease along a side of the bundle and a two-ply outer crease having two superposed sheath layers, and for each pleat, joining the two-ply outer crease to the inner crease.
9. The method defined in claim 8, wherein creating a pleat comprises moving a folding member on each side of the bundle into a laterally held portion of the sheath, the engagement of the folding member in the sheath forming a fold in the sheath, the fold defining the inner crease and the two-ply outer crease, and drawing the two-ply outer crease over the inner crease.
10. The method defined in claim 9, wherein the laterally held portion of the sheath is held by a pair of gripping fingers movable along a ramp having a 45 degrees inclination.
11. The method defined in claim 10, wherein drawing the two-ply outer crease over the inner crease comprises moving the gripping fingers down the ramp and pivoting the gripping fingers from a horizontal orientation to a vertical orientation.
12. An apparatus for wrapping a bundle, comprising a conveyor for carrying the bundle through the apparatus, a sheath dispensing unit for covering a top surface and the lateral sides of the bundle with a sheath, first and second pairs of gripping fingers for holding the sheath from opposed lateral sides of the bundle, folding members disposed on opposed lateral side of the conveyor to tuck in the sheath along the sides of the bundle at each end of the bundle while the sheath is held by said gripping fingers, thereby forming pleats at each corner of the sheath, each pleat comprising an inner crease lying against an underlying side surface of the bundle and a two-ply outer crease held by the gripping members, the first and second pairs of gripping members being movable to draw the two-ply outer creases over corresponding inner creases, and a joining unit engageable with the sheath to join the two-ply outer crease to the underlying inner crease at each pleat.
13. The apparatus defined in claim 12, wherein the sheath dispensing unit comprises an overhead supply reel mounted on a carrier axially displaceable back and forth relative to a feeding direction of the conveyor, and indexing rollers mounted to a support which is in turn mounted to the carrier for up and down movement with respect thereto.
14. The apparatus defined in claim 12, wherein the joining unit comprises first and second heat sealing members facing each other from opposed sides of the conveyor, the sealing members being movable towards and away from each other along an axis transversal to the conveyor.
15. The apparatus defined in claim 12, wherein the first and second pairs of gripping members are reciprocable along respective ramps, the ramps being oriented transversally to the conveyor and having an inclination of about 45 degrees.
16. The apparatus defined in claim 13, wherein the first and second pairs of gripping members are reciprocable along respective ramps, the ramps being oriented transversally to the conveyor and having an inclination of about 45 degrees when the gripping fingers are displaced to a sheath grabbing position, and wherein the ramps are pivotable to a collapsed position to clear the passage of the indexing rollers.
17. The apparatus defined in claim 12, wherein each pair of gripping fingers is pivotable from a horizontally extending position to a vertically extending position.
18. The apparatus defined in claim 14, further comprising a pair of anvil members mounted on opposed sides of the conveyor, the anvil members being displaceable between a collapsed position to an upstanding position in which the anvil members lie vertically between the sheath and an adjacent surface of the bundle in alignment with the first and second heat sealing members, the anvil members offering substantially uniform bearing surfaces against which the first and second heat sealing members can be pressed during the sealing operation.
19. The apparatus defined in claim 13, further comprising front and rear heel members pivotable between a collapsed position for clearing the passage of the bundle on the conveyor and a raised position for respectively retaining the sheath against the front and rear faces of the bundle while the carrier is displaced relative to the bundle.
20. The apparatus defined in claim 12, wherein the folding members are pivotable about an axis generally transversal to the conveyor for movement between an idle position in which the folding members lie in a generally horizontal plane and an upstanding position for tucking in the sheath along the sides of the bundle.
21. The apparatus defined in claim 12, wherein each of the folding members has a stem and a freely articulated arm pivotally mounted to a distal end portion of the stem, the articulated arm and the stem are partially longitudinally offset, the articulated arm having an end portion extending beyond the distal end portion of the stem to provide a lever for automatically causing the arm to pivot relative to the stem when a force is applied on the lever.
Type: Application
Filed: Jun 23, 2010
Publication Date: Apr 12, 2012
Inventor: Jean Deschënes (Roberval)
Application Number: 13/377,043
International Classification: B65B 11/00 (20060101);