Modular Storage System
A highly modular and adjustable shelving system, for household articles and other objects, supported by vibration isolating and noise suppressing, soft and non-slippery padding. The shelving system is comprised of at least one frame element and at least one removable support element or any combination of these components. The modular design provides for quick assembly, easy customization and disassembly.
This application is a continuation in part of U.S. application Ser. No. 12/630,936 filed on Dec. 04, 2009. The entire application is incorporated by reference herein.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot applicable.
REFERENCE TO SEQUENCE LISTING, A TABLE, OR COMPUTER PROGRAM LISTINGNot applicable.
BACKGROUND OF THE INVENTION(1) Field of the Invention
This invention is directed at modular storage systems, where there is flexibility of storage both in terms of the type of items to be stored, and in flexibility of how the storage system is erected. In particular, flexibility in how the elevation of the shelving horizontal supports are located on a vertical supporting structure, and additional flexibility in what types of horizontal shelving components are installable on the vertical supports.
This type of shelving system provides important improvements over other storage and shelving methods. The flexible and modular system allows storage and display of all types of household articles such as boxes, containers, food items, reading materials, bottles, decorative items, pictures, food cans, plastic storage containers of various kinds, and irregular items.
(2) Description of Related Art
Shelving systems have been around for many years.
Some have designed fixed shelving systems. For example, U.S. Pat. No. 6,991,117 describes a rod based system at fixed locations on vertical supports. The rods are designed for a particular purpose and not designed to be flexible to accommodate a variety of types of shelving.
Others have looked into variable height storage shelving systems. For example, U.S. Pat. No. 6,062,401 describes a variable height shelving system where the storage shelves are relocate able via two vertical notched posts, and the storage shelves are otherwise guided or stabilized by four vertical guide posts. Unfortunately, this system does not provide for a wall type of display, nor does it provide for a method of holding individual items. Similarly, U.S. Pat. No. 4,815,394 describes a four post adjustable shelf system where notches in the vertical posts are used to adjust the shelf height to particular values.
U.S. Pat. No. 6,182,937 describes a method of utilizing a slotted hole and a slot on an angle. Although this may have some advantage in strength, the design is permanently attached to the wall and is not generally considered re-locatable.
U.S. Pat. No. 5,605,238 describes a shelving system that is useful for storing a variety of items. However, the system requires vertical supports when it is not attached to the wall, and is over complicated. Re-configuring the shelving system is not convenient, nor can it be done rapidly.
U.S. Pat. No. 3,770,135 describes cantilevered horizontal supports installed in vertical supports with spaced slots. This design provides for flexibility in choosing the shelf elevation, but is directed primarily at supporting horizontal shelving boards.
The designs above generally do not conceive of a modular design where multiple types of shelving are installable in the vertical support columns. The designs generally conceive of systems where the shelving is incrementally elevated by slots, pin inserts, or other methods.
BRIEF SUMMARY OF THE INVENTIONA highly modular and adjustable shelving system is useful for storing or displaying items such as household articles and other objects, supported by Vibration isolating and noise suppressing, soft and non-slippery padding. The presented shelving system is comprised of at least one base frame element and at least one shelving support element, each of which may be selected from a number of components. The shelving support element is adjustable in elevation by a Twist Lock System where a T Slot and a Fitted Cam with a snap lock is used to set the shelving support element in place on the base frame element. The modular design provides for quick assembly, easy customization and disassembly.
The presented modular System is modern looking, simple, decorative, light weight, designed for optional integrated lighting. The Installation of the modular storage System can be, but is not restricted to, wall mounting, free Standing, floor to ceiling attachment or any combination of the above.
A general, modular storage, display or partition system based on the use of, but not limited to, one or more, or a combination of the following base components, and any of the other components of the system, allowing a shelving and storage system expansion as previously presented in U.S. application Ser. No. 12/630,936.
The modular system of the present design is specifically for quick assembly and disassembly, and for ready customization.
The presented modular system is modern looking, simple, decorative, and readily incorporates integrated lighting.
The Installation of the modular storage system can be, but is not restricted to, wall mounting, free Standing, floor to ceiling attachment, or any combination of the three.
The base components comprise a column with a single T Slot or a pole with multiple T Slots. In an embodiment of the present invention the T Slot is fitted with an incremental positioning insert that allows fast, exact positioning of horizontal load bearing supports. The use of a positioning insert is not required. If desired, positioning holes can be added to the T Slot by drilling or punching during manufacturing.
Column: a single “T” slot member with sufficient strength that is used to support shelving elements. It is generally installed in the vertical orientation and is optionally fitted with an incremental positioning insert with positioning holes, which allows fast locating, exact positioning, and load bearing of the components attached to it.
The columns are profiles, “T” slot shaped in the front, typically but not exclusively with locater holes, capable of receiving in any hole, a connecting member located at the rear part of the component to be attached. The connecting member has a matching T shape, typically but not exclusively provided with a double axial cam and a locator pin.
Another embodiment of the column is a “T” profile of the same shape and size, without the locator holes, capable of receiving “T” shaped connecting members that slide in the profile. The T shaped sliding connecting members do slide regardless of the presence of locator holes. The locator holes can be used for exact positioning of the sliding connecting members.
The columns are made of, but not restricted to extruded aluminum profile. The columns can be wall mounted, attached to poles of the claimed System or attached to any other structure.
The pole is typically, but not necessary, a four sided profile usually with a “T” Slot shape on every side. It can be installed in the horizontal or vertical orientation. Every side of the pole with a T Slot can be optionally fitted with an incremental positioning insert incorporating positioning holes, which allows fast locating, exact positioning, and load bearing of the shelving components attached to it.
A pole more broadly speaking is a supporting frame element, vertical or horizontal, with at least one T Slot, and an optional positioning insert. The pole commonly has a geometric cross sectional profile of a polygon, repeating the “T” Slot on each side of the polygon. Common polygons are 3, 4, 6, and 8. A special pole, also called a rail, has a rectangular profile and has two T Slots on each of the smaller lengths of the rectangular profile.
The poles are typically made of, but not restricted to, extruded aluminum or extruded plastic, along with plastic or metallic inserts.
The presence of locator holes in a pole is not mandatory. If they are present, they can be drilled, punched or they can be placed in the pole by the optional insert (or inserts).
An optional locator insert is typically mounted inside a V shaped groove adjacent to the T Slot, and becomes part of the T Slot. The locator insert is also attachable by another method (e.g. riveted, screwed, glued), inside the T Slot which is then made slightly wider to accommodate the thickness of the locator insert.
Poles can be used in vertical, horizontal or tilted positions. They are normally used in substantially vertical or horizontal positions.
Columns and Poles can be stacked with the appropriate linking components to achieve different heights, can be cut to fit exact spacing or extended with telescopic mounts, assuring advanced modularity and customization.
In
The presented embodiment is a one piece extruded panel with two T slot features. Another embodiment would be two or more columns embedded in a panel .
The above panels can be clear or decorated and can serve as partitions, display backgrounds, marketing displays, trade show booth walls or any other application where a light weight decorative or translucent panel is needed.
This component allows flexibility of design with columns and poles by using their T Slots, and can be inserted into any column or pole in the desired position. The front side of the insert nut will accept a self tapping screw. The screw will spread and lock the component in place and attach the -column or pole- to the -column or pole- at the desired position.
The horizontal pole 1404 could also be called a “Rail” due to the “H” shaped profile, and is typically, but not limited to, extruded aluminum. It is designed to support sliding or fixed snap-on shelving units or installed for dedicated or general purpose holders. The rails are typically designed for the horizontal orientation.
a) a female dovetail at 45 degrees 1706
b) a female dovetail short piece 1705, or
c) a female dovetail 1704 with a spacer 1703.
Finally, to connect these parts to a fixed structure (such as a wall), a screwed in anchor plate with a male dovetail 1701 and a locking tab 1702 is used. The male dovetail is designed to fit into any female dovetail.
Alternately, a horizontal pole 1712 may be connected by use of a Female Dovetail 1711 at 90 degrees, a Set Screw 1713, and a Male Dovetail 1714 screwed into the vertical pole. Ultimately the dovetail is screwed into the vertical pole (or column) and into the horizontal support. It is then assembled in place using the tapers and locking features of the spacers, male and female parts.
While various embodiments of the present invention have been described, the invention may be modified and adapted to various operational methods to those skilled in the art. Therefore, this invention is not limited to the description and figure shown herein, and includes all such embodiments, changes, and modifications that are encompassed by the scope of the claims.
Claims
1. A storage system comprising:
- a) at least one vertical frame element and at least one horizontal support element,
- b) wherein said vertical frame element incorporates at least one T slot,
- c) wherein said horizontal support element incorporates a cam and a snap lock,
- d) wherein said cam engages fits into said T slot and firmly attaches said horizontal support element when rotated one quarter turn,
- e) wherein said snap lock engages with said T slot when said horizontal support element is rotated one quarter turn, wherein said snap lock provides resistance to rotation when engaged with said T slot,
- f) wherein said vertical frame element is a pole or column,
- g) wherein said horizontal support element is a pole or arm,
- h) wherein said vertical frame element incorporates an indexing hole locator strip or locating holes,
- i) wherein said cam additionally incorporates a pin for alignment to a hole in said indexing hole locator strip or said locating holes, and
- j) wherein the position of said horizontal support element relative to said vertical frame element is determined by a selection of a hole in said indexing hole locator strip or said locating holes,
- whereby said horizontal support element is useful for storing or displaying items.
2. The storage and display system of claim 1 wherein a cross section of said pole incorporates a polynomial shape with 3, 4, 6, or 8 faces, and wherein each said face additionally incorporates said T slot.
3. The storage and display system of claim 2 wherein said pole incorporates a V groove adjacent to said T slot, and said indexing hole locator strip is inserted into said V groove.
4. The storage and display system of claim 1 wherein said vertical frame elements are
- i) attached to a wall, or
- ii) free standing by use of a plurality of legs attached to at least one said vertical frame element.
5. The storage and display system of claim 1 wherein a plurality of panels are supported by said vertical frame elements and said horizontal support elements.
6. The storage and display system of claim 5 wherein said panels incorporate internal lighting.
7. The storage and display system of claim 1 wherein at least one said horizontal support element incorporates at least one stop and a covering with any properties from the group consisting of:
- i) noise suppressing,
- ii) vibration dampening, and
- iii) non-slip.
8. A storage system according to claim 1 wherein
- a) said horizontal support element is an arm, and
- b) wherein said arm is connected to a horizontal rail by a rail connecting base,
- whereby said horizontal rail is useful for storing or displaying items.
9. A storage system comprising:
- a) at least one vertical frame element and at least one horizontal support element,
- b) wherein said vertical frame element incorporates at least one vertical T slot,
- c) wherein said horizontal support element incorporates at least one horizontal T slot,
- d) a spacer nut insert,
- e) wherein said spacer nut insert is configured to fit into any said T slot and firmly attaches said horizontal support element and to said vertical frame element by use of a threaded connector,
- f) wherein said vertical frame element is a pole or column,
- g) wherein said horizontal support element is a pole or a rail,
- h) wherein said vertical frame element incorporates indexing holes, wherein said threaded connector engages a selected hole in said indexing holes, and
- i) wherein said threaded connector causes spacer nut to increase in dimension so as to grip said horizontal T slot,
- whereby said horizontal support element is useful for storing or displaying items.
10. A storage system comprising:
- a) at least one vertical frame element and at least one horizontal support element,
- b) wherein said vertical frame element incorporates at least one vertical T slot,
- c) wherein said horizontal support element incorporates at least one horizontal T slot,
- d) a dovetail insert,
- e) wherein said dovetail insert is configured to fit into any said T slot and firmly attaches said horizontal support element and to said vertical frame element by use of threaded connectors,
- f) wherein said vertical frame element is a pole or column,
- g) wherein said horizontal support element is a pole or a rail,
- h) wherein said vertical frame element incorporates vertical indexing holes, wherein a selected hole in said vertical indexing holes is used for connection to said horizontal support element,
- i) wherein said horizontal support element incorporates horizontal indexing holes, wherein a selected hole in said horizontal indexing holes is used for connection to said vertical frame element, and
- j) wherein said dovetail insert additionally incorporates a space for wiring,
- whereby said horizontal support element is useful for storing or displaying items.
11. The storage and display system of claim 10 wherein a plurality of panels are supported by said vertical frame elements and said horizontal support elements.
12. The storage and display system of claim 11 wherein said panels incorporate internal lighting.
Type: Application
Filed: Dec 16, 2011
Publication Date: Apr 12, 2012
Inventors: Drobot Michael J. (Calgary), Adam Balogh (North York)
Application Number: 13/328,090
International Classification: A47B 47/00 (20060101); A47B 46/00 (20060101);