SYSTEM AND METHOD FOR FEEDING ELECTRIC WELDING MACHINES WITH LONGITUDINAL WIRES FOR PRODUCING MESH
A system and method for supplying electric welding machines producing meshes (5), wherein the longitudinal wires (1) come from material wound on at least one spool (4) that is unwound with assistance of a reel (15). The longitudinal wires are fed (29), subjected to advancement (20) and straightening (17), followed by a measurement of length (7) and cutting (4) to desired length. Thus, the wires (1) are supplied to positions of sheaths 19 on an appropriate supplier arrangement (2) for longitudinal wires (1), which positions (19) correspond to locations of the longitudinal wires (1) in the mesh (5) to be produced; furthermore the longitudinal wires (1) are transferred from the supplier arrangement (2) and introduced into a suitable welding line (6) where production of mesh (5) is effected. During the production of mesh (5) the supplier (2) for longitudinal wires (1) may return to its filling position to be supplied anew with longitudinal wires (1) for the next-to-be-produced mesh (5).
This application claims the benefit of priority of prior Greek national application no. GR-20090100411 filed on Jul. 22, 2009, the entire contents of which are hereby incorporated by reference.
TECHNICAL FIELDThe invention relates to a system and method for feeding electric welding machines for producing mesh from wire, rods, or other suitable material of diverse cross-section. Such meshes have longitudinal members of the above-indicated type. The longitudinal wires typically originate from one or more spools and are straightened, cut to an appropriate length, and fed automatically to a feeder for longitudinal wires which transfers them and delivers the to a welding line where follows the process of welding to the transverse wires of the mesh so as to produce the desired mesh.
BACKGROUND ARTElectrically welded meshes are characterized by the numbers of and the diameters of the longitudinal and transverse wires as well as by the respective distances between them. There currently exist different categories and types of welding machines with different technical characteristics and different manners of supplying the longitudinal wires for the production of the meshes. Such welding machines are typically controlled by electronic computers.
In a first category belong machines in which the longitudinal members originate from wires wound on a number of spools equivalent to the number of longitudinal members, as depicted in
In a second category, as depicted in
A third type of machine was disclosed in prior published application WO-2007110400A1. This reference disclosed an automatic machine for welding transverse wires to longitudinal wires in which precut wires were produced and accumulated in shearing assemblies and then conveyed by a complex vertical rack system functioning as a dynamic accumulation and feed store, from where they were deposited onto so as to be conveyed as a set to the welding line by a complex series of chains with blades.
SUMMARY OF INVENTION Technical ProblemMachines of the above-described first category have several notable disadvantages. They occupy much space, as a result of the systems for reeling, guiding, advancing, straightening, loop-buffering, as may be seen in
The machines of the above-described second category also have notable disadvantages. They require additional working locations and mechanical equipment for the production of precut longitudinal members. They also require organization and space for the handling and movement of the precut straightened members from their location of production and storage to the welding machine. The longitudinal members are introduced directly into the machine or into a pre-feeder mechanism manually. They have low productivity. Furthermore, they require more personnel for the production of mesh.
The third type of machine exemplified in WO-2007110400A1 involved a complex system containing a large number of specialized, mechanically complex and expensive mechanical parts, thus increasing cost and potential for malfunctions. Furthermore, the chains with blades did not securely retain the longitudinal wires.
Solution to the ProblemIt is now an object of the invention to provide an advantageous system for feeding longitudinal wires 1 in machines for producing welded meshes 5 from wire material, rod, or other material of diverse cross-section, in which the longitudinal wires 1, rods or other material of diverse cross-section (which may be referred to as longitudinal members hereafter) of mesh 5 are introduced into welding heads where they are welded with the transverse wires coming from one or more spools or from precut wires through a suitable feeder. The under-production mesh 5 is advanced by a suitable advancement mechanism that undertakes its advancement until completion of mesh production. Advantageously the longitudinal members of the mesh 5 originate from at least one spool on a reel, which is unwound and the wire 1 is fed by a feeder unit and guided via an advancement system, suitable straightening system, systems for measuring and cutting to desirable length, towards a supplier for longitudinal members, which supplier includes sheaths on a carrier seated on appropriate guides, said sheaths being fed with longitudinal wires 1 of the next-to-be-produced mesh while the prior mesh is being produced, said carrier of the supplier for longitudinal members, when the supplying of longitudinal wires is completed advantageously moving to the region of welding where it introduces the longitudinal members directly to the welding heads and returns to the starting position for being supplied with longitudinal members anew, where it may be supplied with new longitudinal members 1 of the next mesh 5 during the duration of welding of the previous mesh.
It is also an object of the invention to set forth an advantageous method for feeding longitudinal wires 1 to machines producing welded meshes 5 from wires, rods or other weldable material of diverse cross-section, in which the meshes 5 are produced by welding longitudinal wires with transverse wires in a suitable arrangement for welding, with continuous step-wise advancements of longitudinal members, depositing of transverse wires on the welding line, welding of the transverse elements with the longitudinal elements in the welding line, and so on. Advantageously, the longitudinal wires come from material coiled on at least one spool, which spool is unwound with the aid of a suitable means. The longitudinal members fed are subjected to advancement and straightening, followed by measuring of length and cutting to desired lengths, and they are fed to an arrangement of positions in an appropriate supplier for longitudinal members, which positions correspond to positions of the longitudinal members in the to-be-produced mesh. In following, the longitudinal wires are transferred from the supplier arrangement for longitudinal members and are introduced to the welding arrangement where is realized the production of the mesh 5. Advantageously, during the duration of mesh 5 production the supplier for longitudinal members may return to a filling position and be supplied anew with the new longitudinal wires 1 of a next-to-be-produced mesh.
According to the invention, this object is achieved by a system having the features of patent claim 1, and by a method having the features of patent claim 8.
At this point, it is pointed out that, in the context of this disclosure, the term “wire” can equivalently be understood as meaning or indicating, in the context of the present disclosure claims and appended drawings, a wire, rod, or other suitable elongate material of diverse cross-section; as in implementations of the invention the material employed, as well as the dimension of the individual elements, may be commensurate with the requirements of particular applications.
Advantageous configurations and further developments of the invention are evident from the dependent claims and from the description in combination with the figures of the drawing.
In possible advantageous versions of systems according to the invention, each of the plurality of sheaths may include a respective tube and a respective gripper for retaining longitudinal wires, and a respective motor may be connected to respectively energize each of said respective grippers.
Advantageous versions of systems according to the invention may have a second carrier receiving longitudinal wires from the longitudinals carrier. It may be advantageous in some versions to provide a plurality of spools for supplying longitudinal wire to the sheaths of the longitudinals carrier. It may also be advantageous to provide a plurality of spools, equal to the number of different diameters of longitudinal wires in a production mesh, to supply the feeding unit. Furthermore, it may also be advantageous in some versions of systems according to the invention to provide a plurality of suppliers for feeding longitudinal wires of the same diameter, so as to facilitate faster spool changing.
Some versions of the invention may advantageously follow the method according to the invention with the longitudinal wires 1, by which is fed the supply arrangement for longitudinal members 2, originating from the uncoiling of more than one spool. It may be advantageous in some versions of the invention to originate the longitudinal wires 1 with which is fed the supply arrangement for longitudinal members 2 from the uncoiling of as many spools as the number of diameters of longitudinal members in the to-production mesh. Additionally, versions of the invention may advantageously have the starting position of filling of the means 2 for supplying longitudinal wires to be located in a suitable location above the welding plane. Or, versions of the invention may advantageously have the starting position of filling of the means 2 for supplying longitudinal wires to be located in a suitable location below the welding plane.
It may be advantageous if the coordination and control of all of the functions of the process of supplying longitudinal members to the welding line may be made by an appropriate electric computer in which are entered the necessary characteristics of the to-be-produced product, and which computer controls the remaining functions of the welding machine.
Accordingly it should be understood that the above configurations and further developments of the invention can be combined in any desired manner.
Advantageous Effects of InventionThe present method as well as systems implementing it, combines the advantages of the prior systems without their disadvantages. The present invention affords great production flexibility in the changing of the type of mesh, the diameters of the longitudinal members, etc.; it requires and it occupies much less space; it has lower cost; it facilitates easy and inexpensive maintenance and repair; it has enhanced reliability; and, simultaneously it has high productivity and requires less personnel to function.
Aspects of the system and method according to the present invention may be understood from the following description and from the attached drawings, wherein:
System: the method may be implemented in various manners, one of which is presented in an exemplary system described in following.
With reference to
With reference to
As indicated in
As depicted in
As depicted in
Method: With reference to
After the filling of its necessary positions, the supplier 2 arrangement of longitudinal wires is shifted to an appropriate position in regards to the welding line 6 to wait until the completion of production of the previous mesh 5. Immediately after, the longitudinal wires 1 are advanced and entered into the welding line 6, where they are welded with the lateral members 3.
With the entry of the longitudinal members 1 into the welding line 6 and while one mesh 5 is being produced, the supplier 2 arrangement for longitudinal members returns to the starting position for loading with the longitudinal members 1 of the next mesh 5. The speed of supplying new longitudinal wires 1 to the supplier 2 arrangement is such that it preferably fills in less time than required for the production of the previous mesh 5.
For example, in meshes 5 with square mesh grids, the total length of the transverse 3 and the longitudinal wires 1 is about the same. Therefore, the speeds of feeding longitudinal 1 and transverse 3 members is about the same for a square grid mesh 5. By choosing the speed of feeding longitudinal members 1 to the supplier arrangement as a little faster than the speed of feeding lateral wires 3 to the welding line 6, dead time between meshes 5 is avoided during production.
Advantageously, the production of mesh 5 with longitudinal wires 1 in different locations is effected instantly from mesh to mesh with the selection of the appropriate locations of the longitudinal members in the supplier arrangement 2. The production of different meshes 5 in series one after the other, without intermediate delay or adjustment of the machine, is possible. It is sufficient to program the selected suitable positions in the supplier arrangement 2, which positions shall be filled with wire, and to program the locations that shall be fed with transverse members 3 in the welding line 6. Within the same mesh 5, there may exist differentiation in spacings as well as in diameters of the longitudinal members 1, wherein in the latter case, as depicted in
The supplier 2 arrangement for longitudinal members may convey the longitudinal members 1 to the welding line 6 with linear transport and return to its starting position or may fill with longitudinal members at a level either higher or lower than the welding line 6, or may convey them in a revolving path continuously transferring new feedable locations to the feeding line for the longitudinal members. The starting location of the supplier 2 for longitudinal members 1 may be located anywhere, in relation to the welding line 6.
As further depicted in
As depicted in
The present invention is not limited in any way by the exemplary implementation described and depicted in the accompanying drawings, but may be implemented in many forms and dimensions without departing from the scope of protection claimed for this invention. Furthermore, in implementations of the invention the material employed as well as the dimension of the individual elements may be commensurate with the requirements of particular applications.
In each appended claim where technical characteristics are referred to and followed by reference numerals, they are included only to increase comprehension of the claim and in this manner these reference numerals do not limit the interpretation of clamed elements which are identified in exemplary form by them.
REFERENCE SIGNS LIST
-
- 1 longitudinal wires
- 2 supplier of longitudinal wires
- 3 transverse wires
- 4 cutter
- 5 mesh
- 6 welding line
- 7 measuring system
- 8 carrier for longitudinal wires
- 10 welding heads
- 12 advancement mechanism
- 13 carrier of welding line
- 14 spool
- 15 decoiling reel
- 16 another spool indicating plurality
- 17 straightener
- 18 cutting system
- 19 sheath
- 20 advancement system
- 21 guides
- 23 motor
- 24 spool, additional
- 25 gripper
- 26 motor for gripper
- 27 spool, additional
- 28 additional feeding unit
- 29 feeding unit for longitudinal wires
- 30 decoiling reel for transverse wire
- 31 feeding mechanism for transverse wire
- 32 straightening mechanism
- 33 intermediate storage for transverse wires
- 34 feeding unit, feeder for transverse wire
- 35 straightener
Claims
1-12. (canceled)
13. A system for feeding longitudinal wires in a welded-mesh producing machine, comprising,
- a feeder configured to supply transverse wires originating either as precut wires or from one or more spools;
- welding heads configured to receive the transverse wires and weld them to longitudinal wires in an under-production mesh;
- an advancement mechanism for advancing the mesh under production;
- a supplier for longitudinal wires;
- said supplier includes a longitudinals carrier;
- said longitudinals carrier including a plurality of sheaths configured to receive longitudinal wires;
- said longitudinals carrier is seated on guides;
- at least one spool for longitudinal wire;
- a decoiling reel for said at least one spool;
- a feeding unit configured to feed longitudinal wire decoiled from said reel to said longitudinals carrier and said sheaths, said feeding unit including an advancement mechanism for longitudinal wire, said feeding unit including a straightener for longitudinal wire, said feeding unit including a measuring mechanism for longitudinal wire, said feeding unit including a cutter for longitudinal wire; and,
- a motor configured to drive said carrier and reposition it laterally to selectively align selected ones of said plurality of sheaths to said cutter for selectively filling said sheaths with longitudinal wires exiting said cutter.
14. A system for feeding longitudinal wires in a welded-mesh producing machine as claimed in claim 13, further comprising:
- each of said plurality of sheaths includes a respective tube and a respective gripper for retaining longitudinal wires; and,
- a respective motor connected to respectively energize each of said respective grippers.
15. A system for feeding longitudinal wires in a welded-mesh producing machine as claimed in claim 13, further comprising:
- a second carrier receiving longitudinal wires from said longitudinals carrier.
16. A system for feeding longitudinal wires in a welded-mesh producing machine as claimed in claim 13, further comprising:
- a plurality of spools for supplying longitudinal wire to said sheaths of said longitudinals carrier.
17. A system for feeding longitudinal wires in a welded-mesh producing machine as claimed in claim 13, further comprising:
- a plurality of spools, equal to the number of different diameters of longitudinal wires in a production mesh, supply said feeding unit.
18. A system for feeding longitudinal wires in a welded-mesh producing machine as claimed in claim 13, further comprising:
- a plurality of feeding lines for feeding longitudinal wires of the same diameter so as to facilitate faster spool changing.
19. A system for feeding longitudinal wires in a welded-mesh producing machine as claimed in claim 13, further comprising:
- an electronic computer, in which are entered the necessary characteristics of the under-production mesh, is operationally connected to effect the supervision, the coordination and the control of all the functions of the process of feeding the longitudinal wires and said computer also controls the other functions of the welded-mesh producing machine.
20. A method of feeding longitudinal wires to a welded-mesh producing machine to produce meshes, comprising,
- feeding transverse wires originating either from a spool or as precut wires, to a welding line;
- welding the transverse wires to longitudinal wires in the welding line to produce mesh;
- advancing the mesh with continuous step-wise advancements of longitudinal wires in the welding line;
- positioning a supplier for longitudinal wires at a filling position;
- selectively aligning sheath positions of the supplier, that correspond to positions of the longitudinal wires in the to-production mesh, to a feeding unit;
- unwinding longitudinal wire material from a spool with the aid of a means for unwinding;
- feeding the unwound longitudinal wire material with the feeding unit;
- advancing the longitudinal wire material in the feeding unit;
- straightening the longitudinal wire material;
- measuring the longitudinal wire material;
- cutting the longitudinal wire material;
- feeding an aligned sheath position with cut longitudinal wire material;
- shifting the supplier for longitudinal wires linearly sideways to a new position;
- transferring longitudinal wires from sheath positions of the supplier for longitudinal wires to the welding line;
- returning the supplier for longitudinal wires to the filling position;
- resupplying the supplier with new longitudinal wires of the next-to-be-produced mesh.
21. A method of feeding longitudinal wires to a welded-mesh producing machine to produce meshes as claimed in claim 20, further comprising the step of:
- feeding longitudinal wires originating from more than one spool to sheath positions of the supplier for longitudinal wires.
22. A method of feeding longitudinal wires to a welded-mesh producing machine to produce meshes as claimed in claim 20, further comprising the step of:
- feeding longitudinal wires originating from the uncoiling of as many spools as the number of diameters of longitudinal wires in the to-production mesh.
23. A method of feeding longitudinal wires to a welded-mesh producing machine to produce meshes as claimed in claim 20, further comprising the step of:
- locating a starting filling position of the supplier either above the plane of welding line or below the plane of welding line.
24. A method of feeding longitudinal wires to a welded-mesh producing machine to produce meshes as claimed in any claim 20, further comprising the step of:
- retaining longitudinal wires by energizing respective grippers via respective motors at sheaths of the supplier for longitudinal wires.
Type: Application
Filed: Jul 16, 2010
Publication Date: May 3, 2012
Inventor: Antonios Anagnostopoulos (Attikis)
Application Number: 13/381,406