Convection Driven Two-Component Solar Water Heater Using All-Glass Evacuated Tubes with a Heat Separator
A solar water heater including a heat separator containing either a single partition wall that connects in parallel colder water entering all-glass evacuated tubes with hotter water exiting the same all-glass evacuated tubes, or a number of partition walls that connect in series colder water entering each all-glass evacuated tube with hotter water exiting each all-glass evacuated tube. As water in the evacuated tubes is heated by solar radiation, a hydrodynamic head is created which forces the hot water in the evacuated tubes to flow automatically into the hot water compartment(s) of the heat separator(s) and subsequently through an insulated pipe to a water tank without requiring a pump. The cool water in the water tank flows automatically through an insulated pipe back into the cool water compartment(s) of the heat separator(s) in order to preserve flow continuity.
This application is a non-provisional based on U.S. Provisional Application 61/575,020, filed Aug. 15, 2011, the contents of which are incorporated herein by reference in their entirety.
TECHNICAL FIELDThe present disclosure relates to convection driven solar water heaters, and in particular to convection driven two-component solar water heaters.
BACKGROUND OF THE INVENTIONSolar water heating is currently the largest solar energy application by volume, with an accumulated capacity of 126 gigawatts in 2007. However, only about 10% of the buildings in the world have solar water heaters installed. A bottleneck currently exits preventing expanded application of solar water heaters because current designs are either too expensive or difficult to install. Innovations for inexpensive and easy to install solar water heaters are crucial for broader utilization of the sun as a renewable energy source.
Before World-War-Il, the most popular solar water heater was the Day-and-Night type invented by William Baily in 1910 (U.S. Pat. No. 966,070). The heat collector is a copper plate with zigzag copper coil welded on it, and painted black. The water in the copper coil is heated by sunlight. As a result of solar energy driven natural convection, the heated water ascends to an insulated water tank located at a position higher than the heat-collecting plate. No pumps are needed. Continued improvements in the systems have allowed flat-panel solar water heaters to remain the most commonly installed system in the U.S. and Europe, examples of which are disclosed in U.S. Pat. Nos. 4,353,352 and 4,599,994. However, a high manufacturing cost coupled with poor heat collector insulation stifles the potential for broadened growth and acceptance of the system.
Worldwide, a great majority of solar water heaters are based on all-glass evacuated-tube solar collectors, invented in 1911 (U.S. Pat. No. 980,505). The most popular configuration is the integrated systems, in which a number of all-glass evacuated-tube solar collectors are directly connected to an insulated water tank. Similar to U.S. Pat. No. 966,070, the integrated system is also driven by natural convection, completely absent of moving parts. Since the raw materials are inexpensive, and due to the economy of large scale, the manufacturing cost of all-glass evacuated tubes is very low. However, because the integrated solar hot water system has the water tank located directly on top of the evacuated tubes, the weight of the system after it is filled with water is typically 500 to 1000 pounds, and the supporting structure is bulky. Therefore it is impossible to put on top of a great majority of roofs. To date, the integrated system is only installed on a small fraction of residential homes.
The most preferable solar water heater with high efficiency and ease of installation is a system using all-glass evacuated-tube solar energy collectors and a separate water tank. For such a separate system, the water tank can be placed on structures which can support a greater weight, for example, in the attic or the bathroom; while the collector can remain on relatively less supportive structures, for example, on a rooftop. Therefore, the system can be installed in a much broader range of domestic applications.
In order to separate the water tank from evacuated tubes, sophisticated heat transfer devices are commonly used. For example, inserting metal tubes inside the glass evacuated tubes; see U.S. Pat. Nos. 3,952,274,4,002,160, and 4,319,561. In China, many patents have been issued for separated solar water heaters using metal heat-transfer structures; for example, using metal U-tubes (CN 201476230U), concentric metal heat-transfer tubes (CN 101430139A, CN 201043810Y, CN 201237377Y), or thermal siphon heat transfer mechanism (CN 201066206Y, CN 201072245Y). Although those methods allow the solar collector and water tank to be separated, it is at a much higher cost, and requires an electrical pump. Systems such as these are not free of moving parts and consequently, cost is much higher and reliability is compromised.
On the other hand, there are Chinese patents which describe solar water heaters using all-glass evacuated tubes directly connected to a separate water tank (CN 201255511Y, CN 201297783Y). However, the convection force within those designs only comes from the relative positions of the all-glass collectors and the tank, which is very weak, and therefore cannot function properly. Consequently, to date, no mass-produced commercial products appeared based on those patents.
It is well known that for the integrated solar water heaters, the driving force of fluid flow comes from inside the all-glass evacuated tubes. See Reference 1. Therefore, a natural technological progression would entail using the thermal head generated inside the evacuated tubes to drive fluid flow to and from a separated water tank. A design based on this idea was proposed in a 2005 Chinese patent (CN 2704796Y). However, the design has several fatal flaws. The seams between the cylindrical upper collecting pipe and the all-glass evacuated tubes cause serious water leakage, rendering the system unusable. The partition barriers inside the evacuated tubes are not connected to anything, making the system unstable. No working system can be constructed based on that patent. The idea of partition walls in all-glass evacuates tubes was also proposed in a 1975 U.S. Pat. No. (4,016,860) for a completely different utilization: a solar air heating system with forced air circulation using an electric motor.
BRIEF SUMMARY OF THE INVENTIONThe disclosed invention is intended to be a solution to the aforementioned practical and economic problems concerning separated solar water heaters, which up to this point have prevented further growth within the industry. Various exemplary embodiments of the present invention provide a separated solar water heater using all-glass evacuated tubes as the solar energy collector. No metal components inside the tubes are required to facilitate heat transfer and no pump is required to facilitate the flow of fluid within the system. The system can generate a strong hydraulic head utilizing the temperature difference inside the all-glass evacuated tubes to drive heat transfer by natural convection.
According to the present invention, due to the action of the heat separator, the incoming cool water and the outgoing hot water inside an evacuated tube are well separated. Additionally, the temperature difference of incoming cool water and outgoing hot water generates a hydrodynamic head which drives the heated water into a water storage tank through a pipe. Due to the same hydrodynamic head, the cooler water in the water storage tank automatically circulates through another pipe back into the evacuated tubes. The water flow is entirely driven by natural convection and no mechanical pump is required. The design may have four variations: vertically oriented evacuated tubes with a heat separator of parallel configuration; vertically oriented evacuated tubes with a heat separator of series configuration; horizontally oriented evacuated tubes with a heat separator of parallel configuration; and horizontally oriented evacuated tubes with a heat separator of series configuration. The term “heat transfer fluid” is used herein interchangeably with “water” and it is observed that the system disclosed herein functions effectively using many heat transfer fluids including but not limited to water, glycerin and anti-freeze solutions.
Cross-sectional views of the vertically oriented solar energy collector using a heat separator with parallel configuration according to an exemplary embodiment of the present invention are shown in
The function of the solar energy collector assembly is as follows. The entire unit, including the evacuated tubes 101 and the heat separator 103 is filled with water. Sunlight, shown as coming from the upper left side of
As shown in
Cross-sectional views of the vertically oriented solar energy collector using a heat separator with series configuration according to an exemplary embodiment of the present invention are shown in
Cross-sectional views of the horizontally oriented solar energy collector according to an exemplary embodiment of the present invention using a heat separator with parallel configuration are shown in
Cross-sectional views of the horizontally oriented solar energy collector according to an exemplary embodiment of the present invention using a heat separator with series configuration are shown in
The paraffin wax thermal storage system according to an exemplary embodiment of the present invention functions as follows. For a storage tank with heat transfer fluid 904 and paraffin wax 903 both at a typical ambient temperature well below the operating temperature of the tank, as heat is added to the storage tank either by a solar collector or any other mechanical means, the temperature of the heat transfer fluid present in the tank increases. Heat transfer occurs between the heat transfer fluid 904 and the paraffin wax 903 stored in the paraffin wax containers 902. If this process is allowed to continue until the tank reaches its operating temperature, the paraffin wax 903 will have melted into a liquid and eventually will reach a temperature in equilibrium with the heat transfer fluid 904. The liquefied paraffin wax 904 stores heat energy proportional to the heat capacity of liquid paraffin as well as the latent heat energy obtained by the paraffin wax 903 during the melting process. This results in an overall net increase in the amount of energy storage capacity of the tank.
Heat energy can then be drawn from the system, either by removing the heat transfer fluid 904 directly as in systems like the one shown in
While particular embodiments of the invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications may be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Claims
1. A solar water heater comprising:
- at least one heat separator comprising: a heat separator body and one or more partition walls which extend through a number of holes formed in the heat separator body; and at least one outlet fitting connecting with a first water compartment in the heat separator body and at least one inlet fitting connecting with a second water compartment in the heat separator body, the temperature of the first water compartment being higher than the temperature of the second water compartment;
- a plurality of all-glass evacuated-tube solar thermal energy collectors each fitted into a corresponding one of the holes in the heat separator body, the one or more partition walls separating each hole into two halves, with one half of each hole connecting to a first area of a corresponding one of the plurality of all-glass evacuated tubes and the other half of the same hole connecting to a second area of the corresponding one of the plurality of all-glass evacuated tubes, the temperature of the first area being higher than the temperature of the second area;
- a gasket placed in each hole and each all-glass evacuated tube to maintain the heat separator and all-glass evacuated tubes water tight; and
- at least one insulated tank connected with the at least one heat separator by at least two insulated pipes.
2. The solar water heater of claim 1, wherein the all-glass evacuated tubes are placed vertically or with an angle inclined towards the sun, with the heat separator placed horizontally and comprising a one-piece partition wall which connects in parallel colder water entering the evacuated tubes with hotter water exiting the evacuated tubes.
3. The solar water heater of claim 1, wherein the all-glass evacuated tubes are placed vertically or with an angle inclined towards the sun, with the heat separator placed horizontally comprising a plurality of partition walls which connect in series colder water entering the evacuated tubes with hotter water exiting the evacuated tubes.
4. The solar water heater of claim 1, wherein the all-glass evacuated tubes are placed horizontally on one or both sides of the heat separator, the heat separator is placed vertically or with an angle inclined towards the sun, and the heat separator comprises a one-piece partition wall which connects in parallel colder water entering the evacuated tubes with hotter water exiting the evacuated tubes.
5. The solar water heater of claim 1, wherein the all-glass evacuated tubes are placed horizontally on one or both sides of the heat separator, the heat separator is placed vertically or with an angle inclined towards the sun, and the heat separator comprises a plurality of partition walls which connect in series colder water entering the evacuated tube with hotter water exiting the evacuated tube.
6. The solar water heater of claim 1, wherein the heat separator is encased by at least one of thermal insulation an an outer layer of damage resistant material.
7. The solar water heater of claim 1, wherein the insulated tank comprises a heat exchange coil.
8. The solar water heater of claim 1, wherein the insulated tank contains a phase-transition heat storage material.
9. The solar water heater of claim 8, wherein the phase-transition heat storage material is paraffin wax.
10. The solar water heater of claim 1, wherein a reflecting surface is placed on an underside of the all-glass evacuated tubes.
11. The solar water heater of claim 1, wherein the insulated tank contains a secondary heating element.
12. The solar water heater of claim 1, wherein the insulated tank contains a thermostat.
13. The solar water heater of claim 1, further comprising an overheat release device on at least one of the insulated tank or the heat separator.
14. The solar water heater of claim 1, wherein the heat separator body has a rectangular box shape.
15. The solar water heater of claim 1, wherein the water tank is made of plastics.
16. The solar water heater of claim 1, wherein the heat separator body and the partition walls are made of plastics.
17. The solar water heater of claim 1, wherein the heat separator body is made of metal.
18. The solar water heater of claim 1, wherein the all-glass evacuated tubes have three concentric glass tubes with an inner tube filled with low-pressure air and separated by metal supporters.
19. The solar water heater of claim 1, wherein the all-glass evacuated tubes are placed on one or both sides of the heat separator with an angle away from the sun, the heat separator is placed vertically or with an angle inclined towards the sun, and the heat separator comprises a one-piece partition wall which connects in parallel colder water entering the evacuated tubes with hotter water exiting the evacuated tubes.
20. The solar water heater of claim 1, wherein the all-glass evacuated tubes are placed on one or both sides of the heat separator with an angle away from the sun, the heat separator is placed vertically or with an angle inclined towards the sun, and the heat separator comprises a plurality of partition walls which connect in series colder water entering the evacuated tube with hotter water exiting the evacuated tube.
Type: Application
Filed: Dec 22, 2011
Publication Date: May 31, 2012
Inventors: Chengjun Julian Chen (White Plains, NY), Clark Theodore Gordon (New York, NY)
Application Number: 13/334,404
International Classification: F24J 2/04 (20060101); F24J 2/05 (20060101); F24J 2/42 (20060101); F24J 2/30 (20060101); F24J 2/34 (20060101);