Chain Drive System For Use In A Theatre
A system for suspending a vertical curtain (especially a theatrical curtain) and for driving the curtain to move horizontally (for example, between a position covering a stage and a position not covering a stage). The curtain is suspended directly from a drive chain, along at least a portion of the drive chain, by chain attachment structures. Also, a rotating switch that can be actuated by a switch attachment structure supported by the drive chain. Also, the use of a dedicated encoder sprocket which is separate from the guide sprockets.
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1. Field of the Invention
The present invention relates to systems for moving curtains and more particularly to systems chain drive systems for moving theatre curtains.
2. Description of the Related Art
Drive chain systems, using roller drive chain driven by motor and a driven sprocket, are conventional.
Some conventional roller drive chains are called attachment chains because support and/or attachment structures are built into the chain. These support and or attachment structures allow other objects to be attached to and/or supported by the roller chain. A few examples, showing a little of the wide variety of attachment chains are shown in
There are conventional systems that use a chain drive to move a theatre curtain. In at least many of these systems a line or loop is formed, with the line or loop including a section made of chain and a section formed as a non-chain-style cable. The chain and non-chain sections are attached end to end. The chain section is driven to move by a sprocket. The non-chain-style section is mechanically connected (see DEFINITIONS section) to a theatre curtain. The driven motion of the chain section will pull the non-chain-style section along its direction of elongation to thereby move the theatre curtain, or at least a portion of the theatre curtain.
The following published documents may also include helpful background information: (i) Brochure entitled” Hall Stage PLASA 2010 Product Launch Chaindrive for T60 & T70 Track systems” date as of September 2010 (“Hall Stage Brochure”); (ii) U.S. Pat. No. 4,301,915 (“Michalik”; (ii) U.S. Pat. No. 5,526,832 (Shigenatsu”); (iii) U.S. Pat. No. 2,640,601 (“Van Wie”); (iv) U.S. Pat. No. 1,480,918 (“Szirmay”); (v) U.S. Pat. No. 3,490,514 (“Duncan”); (vi) 2,043,981 (“Travis Bickel”); (vii) US patent application 2005/0077107 (“Ramsey”); internet website based brochure entitled “Triple E Ltd. Chaintrack” date as of 8 Sep. 2010 (“Triple E Website”).
Description of the Related Art Section Disclaimer: To the extent that specific publications are discussed above in this Description of the Related Art Section, these discussions should not be taken as an admission that the discussed publications (for example, published patents) are prior art for patent law purposes. For example, some or all of the discussed publications may not be sufficiently early in time, may not reflect subject matter developed early enough in time and/or may not be sufficiently enabling so as to amount to prior art for patent law purposes. To the extent that specific publications are discussed above in this Description of the Related Art Section, they are all hereby incorporated by reference into this document in their respective entirety(ies).
BRIEF SUMMARY OF THE INVENTIONThe present invention is directed to a system for suspending a vertical curtain (especially a theatrical curtain) and for driving the curtain to move horizontally (for example, between a position covering a stage and a position not covering a stage). The curtain is suspended directly from a drive chain, along at least a portion of the drive chain, by chain attachment structures. The present invention is further directed to a rotating switch that can be actuated by a switch attachment structure supported by the drive chain. The present invention is further directed to the use of a dedicated encoder sprocket which is separate from the guide sprockets.
According to an aspect of the present invention, a system suspends a curtain and drives the curtain in a generally horizontal direction. The system includes a curtain; a drive chain loop; a plurality of chain attachment structures; and a plurality of sprocket assemblies. The drive chain loop is made at least substantially entirely of drive chain; the plurality of sprocket assemblies each include: a sprocket, and a support sub-assembly structured and/or located to support the sprocket in an at least generally horizontal position so that all of the sprockets of the plurality of sprocket assemblies have an at least generally coplanar orientation. The drive chain is in sprocket-and-chain engagement with each sprocket of the plurality of sprockets. The plurality of chain attachment structures are mechanically connected to the drive chain. The curtain is mechanically connected to each of the chain attachment structures of the plurality of chain attachment structures so that the curtain will move when the chain is driven to move.
According to a further aspect of the present invention, a system suspends a curtain and drives a curtain in a generally horizontal direction. The system includes: a curtain; a loop; a plurality of curtain support structures; a switch attachment structure; a switch assembly; and a plurality of loop supporting assemblies. The curtain, the loop and the plurality of curtain support structures are located, structured and/or connected so that the curtain is pended from the loop by the plurality of curtain support structures. The plurality of loop supporting assemblies each include a: a loop guide, and a support sub-assembly structured and/or located to support the loop guide in an at least generally horizontal position so that all of the loop guides of the plurality of loop guides have an at least generally coplanar orientation. The loop is engaged with and defined in its shape by each loop guide of the plurality of loop guides. The switch attachment structure is mechanically connected to the loop. The switch assembly comprises a switch movable between a first position and a second position. The switch assembly, the loop and the switch attachment structure are structured and/or located so that the switch attachment structure will: (i) move the switch by physical interference from the first position to the second position when the loop and switch attachment structure move past the switch assembly in a first direction; and (ii) move the switch by physical interference from the second position to the second position when the loop and switch attachment structure move past the switch assembly in a second direction which is opposite the first direction.
According to a further aspect of the present invention, a system suspends a curtain and drives a curtain in a generally horizontal direction. The system includes: a curtain; a drive chain loop; a plurality of chain attachment structures; a plurality of sprocket assemblies; an encoder sprocket; and an encoder. The drive chain loop is made at least substantially entirely of drive chain. The plurality of sprocket assemblies each comprise: a guide sprocket, and a support sub-assembly structured and/or located to support the sprocket in an at least generally horizontal position so that all of the sprockets of the plurality of sprocket assemblies have an at least generally coplanar orientation. The drive chain is in sprocket-and-chain engagement with each sprocket of the plurality of sprockets. The plurality of chain attachment structures are mechanically connected to the drive chain. The curtain is mechanically connected to each of the chain attachment structures of the plurality of chain attachment structures so that the curtain will move when the chain is driven to move. The encoder sprocket is not in chain-and-sprocket engagement with the drive chain. The encoder sprocket is structured, located and/or connected to rotate corresponding to motion of the drive chain. The encoder is operatively coupled to the encoder sprocket to quantitatively detect rotation of the encoder sprocket.
The present invention will be more fully understood and appreciated by reading the following Detailed Description in conjunction with the accompanying drawings, in which:
Motor 122 drives drive sprocket 110 rotate in direction R3 in order to move chain in the D1 and D2 directions (that is, is the direction of elongation of the chain). The motion of the chain moves curtain in the D1 and D2 directions. Curtain attachment structures 104 mechanically connect curtain 105 to the chain in a relatively direct manner. Curtain attachment structures 104 are shown in
Guide sprocket 114 rotates in the R1 direction, and engages with encoder sprocket 112 to cause the encoder sprocket to rotate in the R2 direction. Rotary encoder 120 detects the rotation of the encoder sprocket (or its spindle (no separate reference number)) so that the position of the curtain can be determined on an ongoing basis as system 100 is operated to move the curtain back and forth. Rotary encoder may be any type of encoder no known or developed in the future. Such an encoder sprocket can be run off any guide sprocket that the chain does not wrap around too completely. According to another embodiment, a guide sprocket and an encoder sprocket are both mounted to the same rotating shaft. For example, these two sprockets could be formed as a single unitary piece with two rows of teeth.
The operation of switch 124 will now be explained with reference to
As shown in
In system 100, curtain 105 is directly mechanically connected to chain 102 by curtain attachment structures 104. Curtain attachment structures 104 are a form of chain attachment structures (see DEFINITIONS section at definition of “chain attachment structure”). A couple of variations on the generic chain attachment structure 104 will now be discussed in connection with
A preferred embodiment of the present invention is shown in
As shown in
As best shown in
While
Above-described system 100 did not include chain supports (commonly called tracks) for runs of chain extending between two adjacent chain-engaging sprockets. As those of skill in the art will appreciate, tracks are often used in chain drive systems, and it is especially preferred to include tracks in embodiments of the present invention because the tracks can support not only the weight of the chain (as they do in conventional drive chain systems), but also support the weight of the curtain that is mechanically connected to the chain. However, when using tracks in systems according to the present invention, design care should be taken so that there is not physical interference between the tracks and switch attachment structures (if any) and curtain attachment structures (if any).
Any and all published documents mentioned herein shall be considered to be incorporated by reference, in their respective entireties, herein to the fullest extent of the patent law. The following definitions are provided for claim construction purposes:
Present invention: means at least some embodiments of the present invention; references to various feature(s) of the “present invention” throughout this document do not mean that all claimed embodiments or methods include the referenced feature(s).
Embodiment: a machine, manufacture, system, method, process and/or composition that may (not must) meet the embodiment of a present, past or future patent claim based on this patent document; for example, an “embodiment” might not be covered by any claims filed with this patent document, but described as an “embodiment” to show the scope of the invention and indicate that it might (or might not) covered in a later arising claim (for example, an amended claim, a continuation application claim, a divisional application claim, a reissue application claim, a re-examination proceeding claim, an interference count); also, an embodiment that is indeed covered by claims filed with this patent document might cease to be covered by claim amendments made during prosecution.
First, second, third, etc. (“ordinals”): Unless otherwise noted, ordinals only serve to distinguish or identify (e.g., various members of a group); the mere use of ordinals shall not be taken to necessarily imply order (for example, time order, space order).
Electrically Connected: means either directly electrically connected, or indirectly electrically connected, such that intervening elements are present; in an indirect electrical connection, the intervening elements may include inductors and/or transformers.
Mechanically connected: Includes both direct mechanical connections, and indirect mechanical connections made through intermediate components; includes rigid mechanical connections as well as mechanical connection that allows for relative motion between the mechanically connected components; includes, but is not limited, to welded connections, solder connections, connections by fasteners (for example, nails, bolts, screws, nuts, hook-and-loop fasteners, knots, rivets, quick-release connections, latches and/or magnetic connections), force fit connections, friction fit connections, connections secured by engagement caused by gravitational forces, pivoting or rotatable connections, and/or slidable mechanical connections.
chain attachment structure: a structure that is directly mechanically connected an intermediate portion (as opposed to an end) of a chain; in preferred embodiments, the chain attachment hardware is standard chain attachment hardware for standard roller chains having plates, pins, rollers and bushings, but “chain attachment structure,” as used herein, is a broader term that refers to hardware that mechanically connects to any kind of chain; the term “chain attachment structure” does not necessarily imply that any further structures are attached to chain through the chain attachment structure, but, according to the present invention chain attachment structures can be used to attach a curtain to a driven chain; “chain attachment structures” are not necessary rigidly mechanically connected to the chain.
To the extent that the definitions provided above are consistent with ordinary, plain, and accustomed meanings (as generally shown by documents such as dictionaries and/or technical lexicons), the above definitions shall be considered supplemental in nature. To the extent that the definitions provided above are inconsistent with ordinary, plain, and accustomed meanings (as generally shown by documents such as dictionaries and/or technical lexicons), the above definitions shall control.
Unless otherwise explicitly provided in the claim language, steps in method steps or process claims need only be performed in the same time order as the order the steps are recited in the claim only to the extent that impossibility or extreme feasibility problems dictate that the recited step order be used. This broad interpretation with respect to step order is to be used regardless of whether the alternative time ordering(s) of the claimed steps is particularly mentioned or discussed in this document—in other words, any step order discussed in the above specification shall be considered as required by a method claim only if the step order is explicitly set forth in the words of the method claim itself. Also, if some time ordering is explicitly set forth in a method claim, the time ordering claim language shall not be taken as an implicit limitation on whether claimed steps are immediately consecutive in time, or as an implicit limitation against intervening steps.
Claims
1. A system for suspending a curtain and for driving a curtain in a generally horizontal direction, the system comprising:
- a curtain;
- a drive chain loop;
- a plurality of chain attachment structures; and
- a plurality of sprocket assemblies;
- wherein:
- the drive chain loop is made at least substantially entirely of drive chain;
- the plurality of sprocket assemblies each comprise: a sprocket, and a support sub-assembly structured and/or located to support the sprocket in an at least generally horizontal position so that all of the sprockets of the plurality of sprocket assemblies have an at least generally coplanar orientation;
- the drive chain is in sprocket-and-chain engagement with each sprocket of the plurality of sprockets;
- the plurality of chain attachment structures are mechanically connected to the drive chain; and
- the curtain is mechanically connected to each of the chain attachment structures of the plurality of chain attachment structures so that the curtain will move when the chain is driven to move.
2. The system of claim 1 wherein the drive chain loop is made at least substantially entirely of standard roller chain.
3. The system of claim 1 wherein each chain attachment structure, of the plurality of chain attachment structures comprise:
- a U-shaped bracket; and
- a wire clip member.
4. The system of claim 3 wherein the U-shaped bracket member includes:
- a base portion that is structured to act as a roller chain plate; and
- a pair of arms, each arm defining at least one hole, with the pair of arms extending from the base portion in an at least generally perpendicular direction.
5. The system of claim 4 wherein:
- the wire clip member includes: a generally U-shaped portion including a base portion and a pair of arms extending from the base portion, and a pair of securement arms respectively extending at an angle from each arm of the U-shaped portion;
- the wire clip member is shaped so that the securement arms respectively engage with the holes defined in the generally U-shaped bracket member; and
- the wire clip member is further structured so that its generally U-shaped portion is slightly compressed from its at-rest position when it is engaged with the U-shaped bracket member.
6. The system of claim 5 wherein the securement arms respectively extend at a generally acute angle from the pair of arms of the wire clip.
7. The system of claim 6 wherein the wire clip is made from cylindrical spring wire.
8. A system for suspending a curtain and for driving a curtain in a generally horizontal direction, the system comprising:
- a curtain;
- a loop;
- a plurality of curtain support structures;
- a switch attachment structure;
- a switch assembly; and
- a plurality of loop supporting assemblies;
- wherein:
- the curtain, the loop and the plurality of curtain support structures are located, structured and/or connected so that the curtain is pended from the loop by the plurality of curtain support structures;
- the plurality of loop supporting assemblies each comprise: a loop guide, and a support sub-assembly structured and/or located to support the loop guide in an at least generally horizontal position so that all of the loop guides of the plurality of loop guides have an at least generally coplanar orientation;
- the loop is engaged with and defined in its shape by each loop guide of the plurality of loop guides;
- the switch attachment structure is mechanically connected to the loop;
- the switch assembly comprises a switch movable between a first position and a second position; and
- the switch assembly, the loop and the switch attachment structure are structured and/or located so that the switch attachment structure will: (i) move the switch by physical interference from the first position to the second position when the loop and switch attachment structure move past the switch assembly in a first direction; and (ii) move the switch by physical interference from the second position to the second position when the loop and switch attachment structure move past the switch assembly in a second direction which is opposite the first direction.
9. The system of claim 8 wherein the switch rotates between the first position and the second position about an axis of rotation that is at least generally vertical.
10. The system of claim 9 wherein:
- the switch comprises a first protrusion and a second protrusion; and
- the switch attachment structure hits the first protrusion to rotate the switch as it moves past the switch assembly in the first direction; and
- the switch attachment structure hits the second protrusion to rotate the switch as it moves past the switch assembly in the second direction.
11. The system of claim 8 wherein:
- the loop is made at least substantially entirely of drive chain;
- the loop guides are sprockets; and
- the loop is in chain-and-sprocket engagement with the loop guides.
12. The system of claim 11 wherein the chain is standard roller chain.
13. A system for suspending a curtain and for driving a curtain in a generally horizontal direction, the system comprising:
- a curtain;
- a drive chain loop;
- a plurality of chain attachment structures;
- a plurality of sprocket assemblies;
- an encoder sprocket; and
- an encoder
- wherein:
- the drive chain loop is made at least substantially entirely of drive chain;
- the plurality of sprocket assemblies each comprise: a guide sprocket, and a support sub-assembly structured and/or located to support the sprocket in an at least generally horizontal position so that all of the sprockets of the plurality of sprocket assemblies have an at least generally coplanar orientation;
- the drive chain is in sprocket-and-chain engagement with each sprocket of the plurality of sprockets;
- the plurality of chain attachment structures are mechanically connected to the drive chain;
- the curtain is mechanically connected to each of the chain attachment structures of the plurality of chain attachment structures so that the curtain will move when the chain is driven to move;
- the encoder sprocket is not in chain-and-sprocket engagement with the drive chain;
- the encoder sprocket is structured, located and/or connected to rotate corresponding to motion of the drive chain; and
- the encoder is operatively coupled to the encoder sprocket to quantitatively detect rotation of the encoder sprocket.
14. The system of claim 13 wherein the encoder sprocket is engaged with one of the guide sprockets so that rotation of the guide sprocket will drive the encoder sprocket to rotate.
Type: Application
Filed: Dec 7, 2010
Publication Date: Jun 7, 2012
Applicant: J. R. CLANCY, INC. (Syracuse, NY)
Inventors: Mark H. Tinklepaugh (Brewerton, NY), Michael S. Murphy (Baldwinsville, NY)
Application Number: 12/961,841
International Classification: A47H 5/02 (20060101);