Method of Electricity Distribution Including Grid Energy Storage, Load Leveling, and Recirculating CO2 for Methane Production, and Electricity Generating System
A method is provided for generating and distributing electricity via an electrical grid, wherein a fossil fuel plant and a renewable energy electricity generating station are interconnected with the electrical grid and are both operable to generate electricity output. The electricity output is directed from both the fossil fuel plant and the renewable energy electricity generating station to the electrical grid for distribution. Then, at the fossil fuel plant, at least a portion of the electricity output is directed to within the plant and utilized in generating hydrogen. The method provides further a reacting step wherein the generated hydrogen reacts with carbon dioxide to produce methane. Continued operation of the fossil fuel plant is conducted utilizing the produced methane as fuel, to generate electricity output, and also, capturing carbon dioxide exhaust and utilizing it in the reacting step.
The present application claims the benefit of U.S. Provisional Application Ser. No. 61/587,548, filed on Jan. 17, 2012 (pending), which disclosure is hereby incorporated by reference for all purposes and made a part of the present disclosure.
The present invention relates generally to a system and method for generating electricity and, further, distributing electricity to consumers via an electrical grid. The present invention also relates to a system and method of reducing potentially harmful exhaust or byproduct (e.g. carbon dioxide exhaust) of an electric generating system. The present invention also relates generally to a system and method for operating a fossil fuel plant utilizing an alternative fuel to fossil fuel and further, to a system and method for generating and distributing electricity, whereby both a fossil fuel plant and a renewable energy electricity generating station are operated (with the latter being utilized at increased frequency).
BACKGROUND OF THE INVENTIONElectricity is generated in large-scale at various types of power plants through the conversion of energy resources. The more common modes of energy conversion include the combustion of hydrocarbon fuels and secondly, nuclear fission. Electricity is also generated through conversion of renewable energy resources such as hydro, geothermal, biomass, solar, and wind. With about 800,000 MWe of installed capacity, the electric power system in the United States is the largest in the world. A large majority of the electricity generated come from fossil fuel plants, primarily natural gas and coal-fired plants. These energy sources account for over two-thirds of all electricity generated in the United States. Nuclear power plants contribute about 20% to the total generated, while hydroelectric facilities contribute about 7%.
The mix of resources utilized in power generation varies over time, depending on market factors as well as public policy. For example, environmental concerns and government regulations addressing these concerns provide a strong motivation for moving away from coal-fired power plants and toward utilization of cleaner burning fuel such as natural gas. In the past, nuclear power was promoted worldwide by many as a cleaner and more efficient energy alternative, but safety concerns and construction difficulties have slowed the commissioning of new nuclear power plants in the United States. Many agree that, with worldwide electricity demand projected to increase by 50% by year 2025, increasing the world's capacity of electricity generation is an inevitability that must be balanced by environmental and safety concerns as well as economic and political interests. Further development and incorporation of renewable energy resources can help strike this balance.
Renewable energy is energy derived from natural resources that are naturally replenished. The systems and methods of the present invention are particularly applicable to the operation of renewable energy electricity generating stations such as wind turbine farms. Unlike fossil fuels, wind as an energy source is kinetic energy in its natural state. At present, wind power is harvested more cost effectively than any other renewable energy resource except hydroelectric power. The cost of generating wind power is roughly one-third (per megawatt hour) of that for solar power. According to a 2011 report by Vestas Inc., the power needs of 100% of the American homes could be met by operating a 120 square mile wind farm off the coast of the north-eastern seaboard. Wind power is fickle, however, and as such, wind farm-generated electricity is not always available. To be commercially available, a state of the art wind farm requires a minimum average wind speed of 6.5 m/s at the site. Wind turbines begin to produce at about 4 m/s of wind speed, but reach maximum power at about 10-12 m/s. Engineering design and economics currently do not allow wind turbines to exploit wind energy beyond the 10-12 m/s limit. With this and other types of design restrictions, most commercially viable wind farms in the United States produce some energy only about 80% of the time and, even then, the most productive of these wind sites produce at or near full capacity somewhere between 20% to 50% of the time.
Furthermore, even if wind power is available for production, it is not always utilized by the electric grid. As with all renewable energy electricity sources, wind farm output is often declined by the utility (i.e., curtailed). In many cases, the utility elects not to throttle down its fossil fuel production, in favor of wind farm production, because the traditional fossil fuel plant cannot readily increase production to meet a sudden grid demand. Such a sudden grid demand can, of course, be caused by a sudden decrease in wind availability to a wind farm. In the case of solar power, a sudden change in weather conditions may cause an interruption in output and a corresponding loss of capacity in the grid. A traditional fossil fuel plant in a state of reduced operating cycle may not be able to ramp up in time to cover the shortfall.
SUMMARY OF THE INVENTIONThe present invention is directed generally to a system and method for generating electricity and, more particularly, distributing electricity to consumers via an electrical grid. The present invention is also directed to a system and method of reducing, if not eliminating, certain potentially harmful byproducts of an electric generating system, such as carbon dioxide exhaust of a fossil fuel electric generating plant. In the alternative, the invention provides a system and method for operating a fossil fuel plant utilizing an alternative fuel to fossil fuel and further, to a system and method for generating and distributing electricity, whereby both a fossil-fuel plant and a renewable energy electricity generating station are operated (with the latter being utilized at increased frequency).
In one aspect of the invention, a method is provided for generating electricity for distribution via an electrical grid, wherein a fossil fuel plant is interconnected with the electrical grid and incorporates a turbine and an electric generator operable to output electricity to the grid. At the fossil fuel plant, a Rankine cycle is employed to drive the turbine and electric generator to generate electricity. This includes burning a fossil fuel to generate heat and transferring the generated heat to a working fluid of the Rankine cycle. Hydrogen is provided at the fossil fuel plant and an alternative fuel to the fossil fuel is provided or produced by utilizing chemical energy in the hydrogen. The alternative fuel is burned to generate heat and the heat generated is transferred for use in the Rankine cycle. Thereafter, the method entails continuing to employ the Rankine cycle to drive the turbine and electric generator to output electricity to the electrical grid.
In another aspect of the invention, a method is provided for generating and distributing electricity via an electrical grid. The method entails operating a fossil fuel plant to generate electricity output and directing electricity output to the electrical grid for distribution. At the fossil fuel plant, at least a portion of the electricity output may be directed to within the plant (e.g., re-circulated). Also, at the fossil fuel plant, hydrogen is generated utilizing the electricity directed within the plant. Chemical energy in the hydrogen is utilized to provide an alternative fuel for the fossil fuel plant. In one embodiment, the method provides for reacting the generated hydrogen with carbon dioxide to produce methane as the alternative fuel. At this point, the step of operating the fossil fuel plant is continued utilizing the alternative fuel as fuel for a furnace of the fossil fuel plant, to generate electricity output. In another embodiment, the method entails combustion of the generated hydrogen in the furnace (as the alternative fuel), to generate electricity output.
In another aspect, a method is provided for generating and distributing electricity via an electrical grid. This method entails operating both a fossil fuel plant and a renewable energy electricity generating station (e.g., wind farm, solar power station) to generate electricity output. Electricity output is directed from each of the fossil fuel plant and the renewable energy electricity generating station to the electrical grid for distribution. At the fossil fuel plant, at least a portion of the electricity output is directed to within the plant and hydrogen is generated utilizing the electricity directed. Then, the generated hydrogen is reacted with carbon dioxide to produce methane, and the fossil fuel plant is continued to be operated utilizing the produced methane as fuel, to generate electricity output. Preferably, the method also involves such a reacting step, wherein carbon dioxide is exhausted and the carbon dioxide exhaust is captured and directed to the reacting step, whereby the captured dioxide is reacted with hydrogen.
In yet another aspect of the invention, a system is provided for generating electricity for distribution via an electrical grid. The system includes a fossil fuel plant interconnected with, and configured to, direct electricity output to the electrical grid, the fossil fuel plant being further configured to operate a Rankine cycle to drive a steam turbine and electric generator. The fossil fuel plant includes: a furnace for burning fuel to generate heat; a hydrogen generator for generating hydrogen; a reactor for reacting hydrogen and carbon dioxide to produce methane; a recirculating loop interconnecting the furnace and the reactor including a line for directing methane produced by the reactor to an inlet of the furnace and a line directing carbon dioxide captured from the exhaust of the furnace to the hydrogen generator, wherein the furnace is operable to burn fossil fuel and methane; and power transmission means for directing electricity output of the electric generator to the hydrogen generator. The system also includes electricity output transmission means for directing electricity output to the electrical grid.
Referring now to
As represented in
The rotating steam turbine 28 is connected to a rotatable electric generator 30 and, as such, the mechanical energy of the steam turbine 28 rotates the electric generator 30. The rotating electric generator 30 produces electrical energy or electricity in the form of three-phase alternating current, which is the output of the electric generating plant 20. Typically, the alternating current is directed from the electric generator 30 to a transmission substation at the plant 20, where large transformers convert the generator voltage to a high voltage suitable for long-distance transmission. The alternating current is then transmitted over high-voltage transmission lines 40 across the electrical grid 50 to the target locations and target consumers. At certain points, the high-voltage transmission lines lead to power substations that employ transformers to step down the high voltage to a lower voltage more suitable for distribution to the end consumers.
As described above, and for purposes of describing aspects of the present invention, the fossil fuel plant 20 may be described as operating a Rankine or steam cycle to drive a turbine—generator combination and generate electricity, or in the alternative, to convert heat energy into mechanical energy and directing the mechanical energy to operate the electric generator 30, thereby generating electricity. The fossil fuel plant 20 may also be described as utilizing or operating a boiler 26 and rotating machinery preferably in the form of a steam turbine 28 to operate the steam cycle and/or to convert heat energy into mechanical energy, and further, to operate the electric generator 30, thereby generating electricity. The above description is provided in general and exemplary terms for present purposes. It should be understood, particularly to one skilled in the engineering or other relevant art, that different aspects of the invention are applicable to fossil fuel plants of more detailed and/or varied design, including those employing different but thermodynamically equivalent mechanical elements in the power generation method.
The more common fossil fuels are hydrocarbons that contain hydrogen and carbon. During combustion, hydrogen and carbon combine and react with oxygen in air to produce carbon dioxide and water vapor and other gases (pollutants). Thus, the burning of the fossil fuel supply not only generates heat, but produces and then exhausts hot carbon dioxide into the atmosphere. This chemical reaction may be represented as follows:
CH4+O2→CO2+H20+Energy (Heat) (1)
As shown in
In one aspect and objective of the present invention, a system and process is provided that will reduce, if not eliminate, the exhaust of carbon dioxide from the electric generating plant 20 into the atmosphere. In a further aspect of the invention, a system and process is described in which carbon dioxide produced from combustion in the furnace is actually utilized in, and as a part of, the supply of fuel to the furnace. In this respect, it may be described that the carbon dioxide is actually recycled by the fossil fuel plant (as fuel for the furnace). Various aspects of the invention may be described as specific systems and processes contained in the electric generating plant 20 or, more generally, systems and processes involving or incorporating an additional or alternate electric generating plants and the electrical grid. In the exemplary embodiments of such general descriptions of the invention, the alternate electric generating plant is preferably an electricity generating station that employs or utilizes a renewable energy source, e.g., wind, solar, etc. These systems for generating electricity present significant advantages over fossil fuel plants primarily because these systems do not exhaust such harmful byproducts as carbon dioxide emissions and other pollutants. These alternate systems are considered cleaner and also safer alternatives to most fossil fuel plants. These systems are also preferred because of their use of a renewable energy resource (e.g., wind, solar), rather than depleting a more finite resource such as fossil fuel.
Referring now to
Referring again to
In between peak loading and a low point in demand (usually at night), the fossil fuel plant 20 requires time to gradually ramp down. During this period, all of the electricity generated by the fossil fuel plant 20 is delivered to the grid 50, even though the combined capacity of the wind farm 52 and the fossil fuel plant 20 may exceed the consumer demand of the grid 50. Moreover, during low demand periods, the utility or system operator prefers to operate the electric generating plant 20 at some capacity above grid demand and not too far below a demand level that might be expected should there be a sudden spike. As discussed previously, fossil fuel plants are not very responsive to fluctuations and thus, a plant must also generate such excess electricity to readily accommodate unexpected increases in grid demand or use very expensive peaking turbines. During such periods, electricity generated, or which could be generated, by the wind farm 52 is rarely used.
With the conventional system such as the system 50 of
Thus, the utility risks falling short of meeting grid demand if it elects to throttle down the fossil fuel plant in favor of recognizing the increased electricity output from the wind farm. Accordingly, utilization of these alternate electricity generating stations are usually restricted to periods of peak demand and periods in which, historically, production from these energy sources have proven to be consistent. For example, solar or wind farm output may be used to satisfy peak demand during the middle of the day in the summer, when electric wholesale rates are at their highest. Output from a particular wind farm may be relied on, in another example, during certain periods in April when winds in the area of the wind farm have been shown to prevail 90% of the time between the hours of 6 p.m. and 10 p.m.
Even in the above-mentioned periods of consistently available wind or solar power, the utility often elects not to utilize some or all of the seemingly available capacity in the system. Because of the practical limitations on how fast the traditional fossil fuel plant can ramp up, plants are discouraged from throttling down at any time, in favor of additional output from renewable energy electricity generating stations or otherwise. In fact, utilization of additional electricity output from a wind farm or solar power station may be prompted only by the utility's need to fulfill its requirement for minimum renewable energy usage. In such case, the fossil fuel plant may still operate near normal (instead of throttling down) and generate electricity. The plant operates in a “spinning reserve” mode, however, in which the excess output is not utilized by the grid and from which electricity output can be readily directed back to the grid should the need arise. In this load balancing response mode, fossil fuel is sacrificed by the plant.
Applicant submits that, ideally, all or substantially all of the electricity generated by the wind farm 52 should be utilized whenever available. One of the primary advantages to favoring wind farm-generated electricity is, of course, the reduction in emissions from operating the fossil fuel plant, namely carbon dioxide and other pollutants. Also, reduction in the operation of the fossil fuel plant necessarily translates to a desirable reduction in the need and consumption of the fossil fuel, i.e., coal, fuel oil, or natural gas. In one aspect of the invention, a system and method is provided for integrating, utilizing, and/or optimizing electricity generated by cleaner, alternative sources of electricity while reducing the dependence on fossil fuel plant electricity generation. Further, in another aspect of the invention, a system and method is provided for reducing the byproducts of fossil fuel electricity generation. More particularly, such a system and method is provided in which the exhaust of carbon dioxide from fossil fuel electricity generation is substantially reduced.
In accordance with a further aspect of the present invention, the supply and consumption of fossil fuel in the traditional fossil fuel electricity generating plant is modified to incorporate the utilization of an alternate or supplemental fuel. Preferably, the electricity generating process is modified to reduce, if not eliminate, the exhaust of carbon dioxide (and other potential pollutants). More preferably, a system and process is provided in which the carbon dioxide exhaust is not only reduced but utilized in the production of an alternate or supplemental fuel for the fossil fuel plant. This supplemental fuel is also burned in the furnace 24 to generate heat for the boiler 26.
As a foundation and basis to many of the inventive aspects of the invention, Applicant recognizes that, in the traditional process of burning fossil fuels to generate heat, the process does not so much rely on burning oil, natural gas, coal, or other fuel, but on the burning of the hydrogen contained in the fossil fuel. Moreover, it is not the hydrogen component, but the other combustion reactants and elements that produce undesirable byproducts.
One kg of hydrogen has three times the energy density by weight as gasoline. The energy density of hydrogen by volume is, however, substantially less (on the order of several thousands) than that of gasoline (and other fossil fuels). In fact, hydrogen must be compressed to 5000 psi to have a comparable volumetric density as gasoline. This and other physical properties of hydrogen make its transport and storage in both liquid and gas forms problematic, and thus, its availability as a direct energy source for the electricity generating plant especially challenging. The present invention elects to store, supply, and use hydrogen in compound form, and more preferably, on-site at the fossil fuel plant. The compound is supplied to the furnace, thereby making energy carried by the hydrogen in the compound available to the electricity generating plant.
The present invention introduces, therefore, a means for storing, and making available, hydrogen for use as an energy source for an electricity generating process. Further, in one aspect of the invention, a system and process is provided wherein such a hydrogen compound is made available as an alternate or supplemental fuel source to a fossil fuel plant (such as the plant described in respect to
CO2+4H2→CH4+2H2O (2)
In other words, the fossil fuel plant's unwanted exhaust is consumed and used to produce highly desirable methane gas as fuel for the fossil fuel plant. In so doing, the inventive system and process also achieves reduction, if not elimination, of the fossil fuel plant's harmful carbon dioxide exhaust.
The term “alternate” as used herein to describe the produced methane as a source of fuel for the furnace shall apply whether the methane is used exclusively as the fuel source or in conjunction with the traditional fossil fuel supply. Thus, the methane may be used in addition or supplemental to the traditional fossil fuel with the fossil fuel at any one time or in certain durations. The methane may be consumed at the same time as the fossil fuel or substitute for the fossil in discrete durations. In any case, the methane is referred to as being an “alternate” to using the traditional fossil fuel supply exclusively at any given time or for given durations.
As carbon dioxide is plentiful in the exhaust of the traditional fossil fuel plant, utilizing this carbon dioxide instead of simply exhausting it positively addresses an emission problem of the traditional plant. This may also reduce the expense and use of plant equipment to treat the exhaust prior to release. A reduction in plant emissions may, in many instances and for many plants, can also translate directly and indirectly to cost savings from reduced fees, taxes, and fines levied against the plant and the community.
Methane may be produced as a fuel supply from the above reaction provided that stable hydrogen can be delivered consistently and practically. Preferably, the hydrogen is generated locally or on-site, and consistent primary supply is available to the plant. As the generation of hydrogen requires energy input, the inventive system and process must locate energy (or electricity) to address this input. In one aspect of the invention, the system and process provides a means for directing “excess” electricity for this purpose, from the grid 50 or from the output of the fossil fuel plant 20, without compromising but, in another respect, enhancing, the electrical grid's capacity to meet consumer demand (but rather, enhancing it). The system and process may also achieve increased utilization (e.g., 100% utilization of grid-compliant renewable electricity) of a renewable electricity source on the grid 50 over the consumption of fossil fuel.
An exemplary system 110 of generating and distributing electricity is illustrated schematically in
The system 110 is further described for present purposes as including an electrical grid 150 for distributing electricity to consumers, including residential, commercial, and wholesale consumers, a fossil fuel electricity generating plant 120 interconnected with the electrical grid 150 and an alternate or secondary electricity generating source or station152 that is also interconnected with the electrical grid 150. As suggested above, the alternate electricity generating station 152 is preferably a renewable energy power generation station such as a wind farm 152, a solar thermal station, a geothermal plant, or other. In the exemplary system 110 depicted in
In describing the systems and method of the invention, each of the wind farm 152 and other renewable energy electricity generation stations configured in combination with the fossil fuel plant 120 and the electrical grid 150 is referred to as an “alternate” electricity generating system or station. The use of the term is employed for convenience and reference and should not be construed as limiting the system and in particular, the operation of the system, according to the invention. For example, the capacity of most fossil fuel plants today substantially exceeds that of wind farms, geothermal plants, and solar power plants, and thus, operation of such fossil fuel plants could be reasonably construed as being primary relative to operation of a smaller “alternate” plant. It is contemplated, however, that the capacity and capability of future alternate electricity generating stations, individually or collectively as a cluster, could become comparable to those of traditional fossil fuel plants. Moreover, in some stages of operation according to the invention, the preference remains 100% utilization of the output capacity of “alternate” electricity generating stations over the traditional fossil fuel plants.
The plant 120 depicted in
In accordance with one embodiment of the present invention, the system and process now includes means 164 for directing some or all of the output of the electric generator 130 (and thus, the output of the fossil fuel plant 120) to a destination within the fossil fuel plant 120. Preferably, the output is interconnected with the means 160 for generating hydrogen, which is in the form of a hydrogen generator 160. Further, the hydrogen generator 160 is interconnected with the means 162 for reacting hydrogen and carbon dioxide to produce methane, which is preferably provided by a Sabatier-type reactor 162. As indicated in
The hydrogen generator 160 is configured to receive and/or draw electricity on an inlet side from the power supply 158. On an output side, the hydrogen generator 160 connects to the inlet of the reactor 162. The furnace 124 and reactor 162 are preferably configured and operatively interconnected to form a fuel-carbon dioxide exhaust recirculation loop 166. The reactor 162 can draw hydrogen supply (H2) directly from the hydrogen generator 160. The inlet of the reactor 162 is also connected with, and draws hot carbon dioxide supply (CO2) directly from the exhaust of the furnace 124. Preferably, the reactor 162 is physically located at the plant 120 and near the furnace 124, and the carbon dioxide supply (CO2) drawn by the reactor 162 is at a temperature between about 450° F. to about 700° F. The output of the reactor 162 is connected with and is directed to the input of the furnace 124. As provided in the earlier fossil fuel plant arrangement, the furnace 124 receives fossil fuel (FF) on an inlet side, which may be fuel oil, natural gas, or coal conveyed directly on demand from the fossil fuel supply 122. The furnace 124 utilized in the preferred embodiment can selectively receive such fossil fuel (FF) from the fossil fuel supply 122, or, partially or entirely receive its fuel from the output of the reactor 162 in the form of methane. In a system wherein the fossil fuel is natural gas supplied by an inlet pipe, a supply line for methane gas from the reactor 162 may be readily integrated and regulated with the fossil fuel supply.
On the output side of the furnace, the furnace 124 still exhausts hot carbon dioxide as well as other exhaust gases. The preferred embodiment provides, however, a furnace—reactor connection 174 that allows for selective diversion of the hot carbon dioxide gases from the furnace exhaust to the inlet of the reactor 162. Advantageously, the carbon dioxide exhaust will be at or about a temperature preferable for input to the reactor 162, which eliminates significant pre-heating or processing before mixing with hydrogen and consumption by the reactor 162.
A suitable on-site, commercial-scale hydrogen generator 160 is a self-contained device or subsystem for generating hydrogen through either electrolysis of water or the reformation or extraction of another hydrogen-rich chemical (e.g., HTGR or sulfer-iodine or similar cycle). In water electrolysis, water molecules are split into hydrogen (H2) and oxygen (O2) through application of electricity:
H2O+electricity→H2+1/2O2 (3)
One suitable hydrogen generator is one of several known self-contained devices for initiating an electro-chemical reaction that yields free hydrogen as described below. For example, hydrogen may be generated through a process of steam reforming, wherein methane and water vapor are converted into hydrogen and carbon monoxide:
CH4+H2O+Heat→3H2+CO (4)
In the exemplary embodiments described herein, the hydrogen generator 160 preferably employs re-cycled electricity to initiate or power electrolysis of water. Such a DC power supply 158 is represented in
The chemical reaction that occurs in the reactor 162 is an exothermic one described by the following equation:
CO2+4H2→CH4+2H2O (5)
In a preferred embodiment, the reactor 162 is of a Sabatier-type as also described in US Pat. App. Publ. 2004/020914 A1 (Oct. 14, 2004), which is hereby incorporated by reference. The Sabatier-type reactor 162 is basically a large catalytic converter. It is a flow-through device with two inlets, one outlet, and a drain for any condensed water. Typically, a collection of reactor plates or beds made of such materials as nickel, alumina, and, possibly, ruthenium are situated within the reactor. A first inlet receives hot carbon dioxide from the furnace exhaust along with the nitrogen that is normally associated with the carbon dioxide exhaust. A second inlet receives free hydrogen, H2, from the hydrogen generator. A mixture of these inlet gases is introduced into the reactor tubes and contacts the catalyst situated therein. As the inlet gases pass, an exothermic reaction occurs that produces methane and water. The outlet outputs two gaseous products: methane, CH4, and nitrogen, N2 (which remains unreacted), plus water, mostly in vapor form. In a typical reactor operation, carbon dioxide and hydrogen gases at 300 to 350 deg C. are induced to flow between the plates at substantial flow rates. A one liter reactor can generally process about 10,0001 of gas/hr. The methane provides, of course, the alternative or supplemental fuel supply for the furnace 124.
The hydrogen generator 160 generally produces hydrogen at a reasonable 77% thermal efficiency at about 24 kW/lb H2. Thus, the hydrogen generator 160 requires about 48,000 kWh to produce one ton of H2. One ton of hydrogen can react with the required amount of carbon dioxide to make eight tons of methane. So, at 100% efficiency, 6000 kWh will be required to make a ton of methane or 7500 kWh at 80% efficiency. As discussed previously, in accordance with the present system and process, these power requirements may be met by excess electricity output by the electric generator 130 and/or, as required, electricity output directed from the wind farm 152.
In a variation of the inventive system and process as illustrated in
The configuration of the system 210 and the fossil fuel plant 220 represented in
Notably, with consumer demand being met and exceeded by electricity produced by the wind farm 252, the supply of fossil fuel (FF) to the furnace 124 may be substantially reduced or ceased. As shown in
The systems 110, 210, 310 according to the invention generally allows for a method of generating and distributing electricity that facilitates near optimal operation of both the fossil fuel plant 120, 220, 320, and the alternate or renewable energy electricity generating system 152. The inventive system and method also allows for generation and distribution of electricity in a manner that meets consumer demand, while promoting optimal operation of both power plants, and allaying the safety and environmental concerns of the local and global communities.
In further aspects of the invention, the system is utilized in a method of electrical grid energy storage and/or load balancing by and between the traditional fossil fuel electric generating plant and a renewable energy electricity generating station(s). As discussed above, the utility often operates the fossil fuel plant even when total system capacity exceeds demand, due to the plant's inability to readily respond to and match changing demand, and the risk from relying on renewable energy in meeting demand. Methods according to the invention, as further described below, introduce energy load balancing in which the fossil fuel plant may be maintained at or near operating capacity, while re-circulating its electricity output and fuel supply. In a further aspect, such load balancing entails simultaneous increase and decrease of fuel supplies into the furnace of the fossil fuel plant.
Exemplary Processes for Generating Electricity and/or Electricity Distribution
In further embodiments, the method may alternate between, or select from, methane, fossil fuel, or combinations thereof as the source of chemical energy exploited in the burning steps. Preferably, the inventive method includes the step of capturing carbon dioxide exhaust from the burning step and utilizing the captured carbon dioxide as a reactant in the reacting step. This method embodies the recirculation loop 166 described previously. In further embodiments, the method entails directing all of the electricity output to the hydrogen generation step (i.e., it powers the hydrogen generating step or operation) or directing some portion of the output to the electrical grid to meet grid demand. Such a method may be described as embodying or employing an energy recirculation loop according to one aspect of the invention. In a further aspect of the invention, the electricity recirculated may, in response to a change in grid demand or grid capacity, be re-directed back to the grid to accommodate the “negative” change. Such a response may be accompanied by the step of increasing fossil fuel supply to the furnace for burning so as to accommodate any reduction in hydrogen generation and methane supply to the furnace.
The simplified flow diagram of
In the carbon dioxide recirculation loop 166, the combustion sub-process (670) produces carbon dioxide gas in addition to heat. The hot carbon dioxide gases are then captured and re-directed (672) as opposed to being exhausted by the fossil fuel plant. Specifically, the captured dioxide gas is directed to the sub-process (668) that produces methane, and employed therein as a reactant. The methane is then supplied to the combustion sub-process (670), which exhausts and effectively recycles the carbon dioxide. As previously described, the combustion and reacting sub-processes may be performed through operation of the fossil fuel plant's furnace and a Sabatier-type reactor, respectively.
The simplified flow chart of
In further embodiments of the invention, the method may include the steps of continuing to operate the fossil fuel plant but directing all of the electricity output to the hydrogen generating step. In this further variation, the alternate electricity generating station is further operated at a capacity that is essentially satisfying 100% of grid demand. In further embodiments, this operating step may be altered so that some of the electricity output is directed to the fossil fuel plant for use (and consumption) in the hydrogen generating step. In yet further embodiments, continued operation of the fossil fuel plant may include intermittently utilizing fossil fuel and/or the produced methane for burning to generate heat used in a Rankine cycle. Further yet, the process may include a step of re-directing the re-circulated electricity (from the fossil fuel plant) back to the grid in response to a “negative” change in grid capacity (increased demand and/or reduced wind farm output).
Exemplary States of System Operations
Table A below is provided to further illustrate aspects of the invention by describing exemplary modes and states of operating a system comprising a fossil fuel plant, a wind farm, and an electrical grid interconnected with both the plant and the wind farm. Each of the modes or states of operation are described in terms of the system's response to the changes in demand placed on the electrical grid or the electrical capacity available to the grid. In this way, Table A also helps to illustrate a method of balancing the loads and/or capacities (outputs from the plant and wind farm) on an electricity generating and distribution system according to the invention.
In Table A, the Grid Demand for each of the States as well the Outputs of the Fossil Fuel Plant and the Wind Farm are expressed in relation to (% of) the Maximum or Peak Grid Demand for the exemplary operating period (e.g., a twenty-four hour period). Of the amount indicated for Plant Output, Column 3 also provides the amount that is re-circulated and the amount directed to the grid. Under Column 4, Table A provides the power output from the Fossil Fuel Plant that exceeds Grid Demand (Momentary Excess Plant Output). Table A also describes the operating modes of three important sub-processes: consumption, by the furnace, of fossil fuel; consumption, by the furnace, of methane generated by the reactor; and storage of hydrogen generated by the hydrogen. The two fuel consumption columns (6, 7) indicate the percentage of the fossil fuel plant output (which is provided as a percentage of Maximum Grid Demand) derived from the fossil fuel supply or from re-circulating electricity to produce methane. For these examples, the recirculating sub-process is assumed to have an efficiency of 0.75 (i.e., each BTU of electrical energy re-circulated is turned to 0.755 BTU furnace fuel).
In State 1, the fossil fuel plant is operated to meet or exceed grid demand. The level of grid demand at this initial state is provided at 85% of the Maximum Grid and plant output slightly above that, at 86% of Peak Demand. For illustration, the reactor is not operated to generate methane in this initial state and the fossil fuel plant only bums fossil fuel. The hydrogen generator is also offline at this stage and thus, Table A notes that excess hydrogen is not being directed to storage. In State 1, the system, including the fossil fuel plant, is, in effect, operated in the conventional manner.
After exemplary State 1, demand on the grid may rise toward peak demand. Graph (a) in
In exemplary State 2, the fossil fuel plant output is at 102% (2% momentary). Meanwhile, the wind farm is operating and all of its output is directed to the grid. The grid is now supplemented by some, albeit relatively slight, output from the renewable energy source. The wind farm output satisfies, in this example, about 3% of the peak grid demand, which together with the fossil plant output means that the system is producing 105% of grid demand. In one mode, all of the fossil fuel plant output may be directed to the grid along with the wind farm output. With all system output distributed to the grid, the extra 5% in capacity serves as a cushion for absorbing any sudden rise in demand or interruption of wind farm output.
In the alternative, and as shown in Table A, the fossil fuel plant may elect to re-circulate the additional 5% capacity and only direct the 97% of Maximum Grid Demand to meet current grid demand (along with the 3% contribution from the wind farm). In this case, the recirculated energy would be used to generate hydrogen, which would then be used to generate methane for the furnace. As shown in Column 6, the re-circulated energy results in the generation of some methane and also begins to reduce fossil fuel consumption by a slight margin.
State 3 in Table A describes an exemplary state of operation in which grid demand has subsided to 75% of peak demand. With fossil fuel plant output alone exceeding grid demand by 5%, the total electricity output of the system exceeds grid demand by 8%. Rather than wasting this 8% of output on the grid, the system according to the present invention balances the system outputs by re-circulating this energy within the fossil fuel plant and ultimately, producing methane for the furnace (as described previously). Table A also indicates that fossil fuel consumption is reduced (by an amount equal to 5% of the Maximum Grid Demand)-due to the additional availability of methane.
In contrast to conventional system operations, State 3 describes a mode of operation that is particularly responsive to fluctuations in grid demand and adept of balancing the outputs of the fossil fuel plant and wind farm with these fluctuations. As grid demand falls, whether suddenly or gradually, any resulting excess plant output is re-circulated. Meanwhile, all of the wind farm output is maintained on the grid. In the event of an increase in wind farm capacity, fossil fuel plant output on the grid may be “reserved” and “stored” in favor of the additional wind farm output. In the case of a wind farm, such an increase may be caused by increased wind availability due to weather occurrences. In a system employing a solar power generating station, increased output may arise as sustained cloudy conditions unexpectedly give way to a clear and sunny day.
As noted previously, the traditional fossil fuel plant and the Rankine cycle it employs do not readily respond to or accommodate such rapid changes in demand or output; so, any potential energy windfall usually goes untapped. With the present exemplary system, the system balances plant and wind farm output and grid demand, by directing excess output to energy storage and thereby, exploiting the energy windfall. In the same instant as the grid is oversupplied by additional output, the system adjusts fossil plant operations. Specifically, fossil fuel supply to the furnace is reduced and the now “excess output” of the plant is re-circulated. As described previously, the re-circulated output is used to generate hydrogen, which in turn, is used to produce methane. As the methane replaces the reduction in fossil fuel supply to the furnace, the power output from the furnace (in this example) is hardly reduced from the prior exemplary state. Only the consumption of fossil fuel by the plant is reduced.
If, thereafter, grid demand suddenly increases or wind farm output falters, the utility will sense the change in conditions and reduce the recirculation of excess electricity to the hydrogen generator. At the same time, the supply of fossil fuel to the furnace will be increased to offset the reduction in methane production. In both modes of operations, the system responds to a change (or imbalance in outputs and demand) by adjusting the energy recirculation sub-process in the fossil fuel plant.
In exemplary State 4 (see also
If, under exemplary State 4, the system experiences a sudden interruption in the output from the wind farm, the utility can readily direct fossil fuel input into the furnace and plant output back to the grid. Although, in such a load balancing response, methane production may be reduced due to a reduction in hydrogen supply, fossil fuel supply to the furnace may be increased to offset the reduction and maintain fossil plant output at the desired level. In this way, the fossil fuel plant and the rest of the system experience a seamless transition from one mode of electricity generation and distribution to another.
Furthermore, because the system becomes limited by the availability of CO2 in recirculation, any excess production of hydrogen may be placed in storage. Thus, all of the excess electricity in the system is still re-circulated and used to generate hydrogen, even though not all the resulting hydrogen is immediately reacted with CO2. Such excess hydrogen supply may be used later in the day, for example, when the system is using more energy and is not CO2 limited.
Exemplary State 5 is provided to show modes of operation when wind farm output is greatly expanded and much greater than Grid Demand at most if not all times. In accordance with another aspect of a method of the invention, some of the wind farm's output is deployed to satisfy all of the grid demand, while the remaining output is directed to the fossil fuel plant for hydrogen generation (i.e., recirculated). This optional course of utility management and electricity distribution is, of course, contrary to traditional methods in which wind farm output is not only reduced in favor of fossil fuel plant output, but is ignored or shut off if demand could be met by fossil fuel plant production. In this exemplary State, the fossil fuel plant operates at full pressure and temperature, but at a somewhat lower power setting. Also, in this state, the fossil fuel plant is readily available to supply the grid if and when wind farm output declines. With continuing excess electricity being recycled, fossil fuel plant production draws from methane production for furnace fuel. The fossil fuel supply is, therefore, effectively shut down and the reactor consumes hydrogen to produce methane and satisfy 100% of the fuel requirements of the furnace. In State 5 (see also
Exemplary State 6 may be regarded as an extension of State 5. At different times of an operating period, the ratio of the output from the wind farm to grid demand becomes so large that the system desires to have a supply of carbon dioxide from storage or pipeline from which the reactor can consume. In further scenarios (and modes of operations), the reactor may also draw hydrogen from hydrogen storage to supplement supply to the reactor. This mode of operation may actually produce excess methane which may be exported onto the natural gas grid or shipped to other locations. Such a mode of operation is particularly suited for a period after an extended exemplary State 6, when there may be a build-up in hydrogen storage.
Table A and the above descriptions of the stages of operation are, of course, provided for illustration only. Actual operation of the system according to the invention may involve only certain stages or other states, and different sequence of states and modes of operations.
Now referring to the graphical representations of
Graph (a) also displays the level of fossil fuel consumption by the fossil fuel plant and illustrates how this may be impacted by operation of the inventive method. During the low demand times (i.e., early morning hours (as indicated in the left region of the graph), the fossil fuel plant is operated at a relatively low output rate, but excess production still results. As shown in Graph (a), the rate of fossil fuel consumption is significantly lower than the fossil fuel plant's total output. The excess power is, of course, being redirected to within the plant and used to generate hydrogen and ultimately, methane. With methane available, the amount of fossil fuel consumption is reduced and the utility can claim a carbon offset. Later in the day, when grid demand has risen, all of the fossil fuel electricity output is directed to the grid, and there may be little or no excess power to be re-directed to within the fossil fuel plant. This point of the day may be read as corresponding to a State of System Operations similar to State 2 in Table A (which is followed by a point that may correspond to State 3 in Table A). Throughout, the plant's steam cycle is maintained at normal pressure and temperature, with output being changed only gradually, thereby minimizing stress on plant equipment.
The modes of operation represented in Graph (a) may be limited by hydrogen supply. All of the hydrogen generated is directed to the reactor and used to make methane. All of the produced methane is also consumed, by the furnace. In other scenarios, the system may store excess hydrogen, and even methane, that are generated during process operations and save these loads for later use.
The second Graph (b) illustrates exemplary modes of operation wherein much higher levels of electricity output are available from the renewable energy electricity generating station. In fact, the electricity output from this renewable energy source is significantly higher than fossil fuel plant output. During the early morning hours, output from the electricity generating station even exceeds grid demand. (See e.g., area between the Renewable Power curve and the Power Demand curve). The system generates hydrogen using re-circulated electricity but elects to store it on-site rather than feed the reactor. Notably, methane production is not stored. This may be because operation of the system does generate enough “excess” carbon dioxide. Further, because less than 100% of the carbon dioxide can actually be captured from the furnace exhaust and the Sabatier reactor will not convert 100% of the hydrogen inputted into methane, some fossil fuel consumption must take place to compensate (for carbon dioxide and for energy output). Fossil fuel consumption is, therefore, at a minimum, but is not ceased. Alternatively, the CO2 could be added via a 3rd party supplier, i.e., the fossil fuel plant could run on stored H2 and imported CO2.
Later in the day, as grid demand rises and exceeds output from the renewable energy electricity generating station, increasing fossil fuel consumption may be required to increase the fossil fuel plant's contribution to the grid. With increased fossil fuel plant production, more carbon dioxide is exhausted by the furnace. Thus, the reactor has available to it larger amounts of carbon dioxide that can be matched with hydrogen from storage (which was stored at earlier low demand periods). As a result, the amount of fossil fuel consumption can actually be reduced (as represented by the dash lines extending from the fossil fuel consumption curve).
System and Method Incorporating Hydrogen Combustion
In the alternative embodiment illustrated in
Applicant notes that hydrogen burns about 500° F. hotter than methane and at a flame velocity that is about 10 to 20 times higher than that for methane. In air, hydrogen bums with a “pop” and it is far more explosive than gasoline. For these reasons, it is expected that some traditional natural gas plant furnaces cannot be practically employed for direct hydrogen combustion or will require modifications or redesign to do so. Applicant recognizes, however, that a coal-fired furnace usually burns at almost the same temperature (4000° F.) as hydrogen in air and thus, can more easily handle direct combustion of hydrogen as described herein. Also, coal fired plants are usually in greater need to reduce its carbon footprint (than natural gas plants, for example, due to greater carbon dioxide exhausts). Thus, the system configurations in
The systems 910, 910′ (or parts thereof) of
In the preceding drawings and this specification, typical preferred embodiments of the present invention have been disclosed. Although specific terms are employed, the terms are used in a descriptive sense only and not for purposes of limitation. The present invention has been described in considerable detail with specific reference to the illustrated embodiments. It will become apparent, however, that various modifications and changes can be made within the spirit and scope of the invention as described in the foregoing applications. For example, various components and systems described herein may be utilized in different electricity generating or distributing applications or in different combinations and configurations. Furthermore, some of the processes or sub processes described in respect to operation of specific fossil fuel electricity generating installations may, individually or in various combinations, be employed in and with respect to different power plant or process installations.
Claims
1. A method of generating electricity for distribution via an electrical grid, wherein a fossil fuel plant is interconnected with the electrical grid and incorporates a turbine and an electric generator operable to output electricity to the grid, the method comprising the steps of
- at the fossil fuel plant, employing a Rankine cycle to drive the turbine and electric generator to generate electricity, including burning a fossil fuel to generate heat and transferring the generated heat to a working fluid of the Rankine cycle;
- providing hydrogen at the fossil fuel plant;
- providing an alternative fuel to the fossil fuel by utilizing chemical energy in the hydrogen;
- after burning fossil fuel, burning the alternative fuel to generate heat;
- transferring the heat generated by the burning alternative fuel step for use in the Rankine cycle; and
- continuing to employ the Rankine cycle to drive the turbine and electric generator to output electricity.
2. The method of claim 1, wherein the step of providing an alternative fuel includes reacting the hydrogen and the carbon dioxide at the fossil fuel plant to produce methane as the alternative fuel.
3. The method of claim 2, wherein the Rankine cycle is a power plant steam cycle employing water as a working fluid, the method further comprising the steps of:
- generating hydrogen by operating a hydrogen generator, wherein the reacting step utilizes the generated hydrogen as a reactant; and
- wherein the steps of generating hydrogen and reacting hydrogen and carbon dioxide are performed at the fossil fuel plant, the reacting step including operating a reactor to produce methane.
4. The method of claim 3, wherein the burning steps exhaust carbon dioxide, the method further comprising the steps of:
- capturing exhausted carbon dioxide from the burning steps and directing the captured carbon dioxide to the reactor for use in the reacting step as a reactant.
5. The method of claim 3, further comprising the step of directing at least a portion of the electricity outputted by the electric generator to the hydrogen generator, whereby the directed electricity is expended during the hydrogen generating step.
6. The method of claim 3, further comprising the steps of:
- interconnecting a renewable energy electricity generating station with the electrical grid;
- operating the renewable energy electricity generating station to generate electricity;
- directing electricity from the renewable energy electricity generating station to the electrical grid; and
- re-directing at least a portion of the electricity outputted by the electric generator to the hydrogen generator, whereby, in the hydrogen generating step, the directed electricity is expended to generate hydrogen to supply the reacting step.
7. The method of claim 6, further comprising the step of
- during the step of re-directing at least a portion of the electricity outputted by the electric generator, reducing a supply of fossil fuel to the furnace such that the fossil fuel burning step is correspondingly reduced and the methane burning step is increased relative to the fossil fuel burning step.
8. The method of claim 7, further comprising the step of:
- upon a change in demand on the electrical grid, redirecting at least some of the electricity re-directed to the hydrogen generator back to the grid to accommodate the change in demand.
9. The method of claim 8, further comprising the steps of
- during the second re-directing step, increasing the fossil fuel burning step by increasing the supply of fossil fuel to the furnace.
10. The method of claim 3, further comprising the steps of:
- altering the step of generating hydrogen by directing at least some of the hydrogen generated in the hydrogen generating step to storage;
- storing the directed hydrogen in storage at the fossil fuel plant; and
- after the storing step, altering the reacting step by drawing at least some of the hydrogen for the reacting step from hydrogen storage.
11. The method of claim 1, further comprising the step of:
- ceasing the step of burning fossil fuel such that the transferring heat step includes receiving about 100% of the heat used in the Rankine cycle from the step of burning alternative fuel produced by the reacting step.
12. The method of claim 1, wherein the step of burning the alternative fuel includes combusting the hydrogen in a furnace of the fossil fuel plant.
13. A method of generating and distributing electricity via an electrical grid, the method comprising the steps of:
- operating a fossil fuel plant to generate electricity output;
- at the fossil fuel plant, directing at least a portion of the electricity output to within the plant;
- at the fossil fuel plant, generating hydrogen including utilizing the electricity directed within the plant to generate hydrogen;
- utilizing chemical energy in the generated hydrogen to provide an alternative fuel for the fossil fuel plant; and
- continuing the fossil fuel plant operating step utilizing the alternative fuel as fuel for a furnace of the fossil fuel plant, to generate electricity output.
14. The method of claim 13, further comprising the steps of:
- operating a renewable energy electricity generating station to generate electricity output;
- directing electricity output from each of the fossil fuel plant and the renewable energy electricity generating station to the electrical grid for distribution;
- reacting the generated hydrogen with carbon dioxide to produce methane; and
- continuing the fossil fuel plant operating step utilizing the produced methane as the alternative fuel to generate electricity output.
15. The method of claim 14, wherein the step of operating a fossil fuel plant includes utilizing fossil fuel as fuel in a burning step to generate heat; and
- wherein, after the step of continuing to operate the fossil fuel plant, the method further includes directing, at least a portion of the electricity output to within the plant and utilizing the directed electricity in the hydrogen generating step.
16. The method of claim 15, wherein the step of operating the fossil fuel plant includes exhausting carbon dioxide, the method further comprising the step of:
- capturing at least a portion of the exhausted carbon dioxide and directing the captured carbon dioxide to the reacting step, whereby the carbon dioxide is reacted with hydrogen.
17. The method of claim 14, further comprising the step of:
- altering the step of directing electricity output by re-directing all of the electricity output of the fossil fuel plant to within the plant and directing at least a portion of the electricity output of the renewable energy electricity generating station to within the plant, whereby the hydrogen generating step includes expending directed electricity output from both the plant and the renewable energy electricity generating station.
18. A system for generating electricity for distribution via an electrical grid, the system comprising:
- a fossil fuel plant interconnected with, and configured to, direct electricity output to the electrical grid, the fossil fuel plant being further configured to operate a Rankine cycle to drive a steam turbine and electric generator combination, the fossil fuel plant including
- a furnace for burning fuel to generate heat,
- a hydrogen generator for generating hydrogen,
- a reactor for reacting hydrogen and carbon dioxide to produce methane.
- a recirculating loop interconnecting the furnace and the reactor including a line for directing methane produced by the reactor to an inlet of the furnace and a line directing carbon dioxide captured from the exhaust of the furnace to the hydrogen generator; and
- power transmission means for directing electricity output of the electric generator to the hydrogen generator; and
- electricity output transmission means for directing electricity output to the electrical grid.
19. The system of claim 18, wherein the hydrogen generator is an electrolyzer configured to draw electricity from the power transmission means for electrolysis of water; and
- wherein the reactor is a Sabatier reactor configured to pass a mixture of the carbon dioxide and hydrogen and initiate a reaction producing methane.
20. The system of claim 18, further comprising a renewable energy electricity generating station interconnected with, and configured to, direct electricity output to the electrical grid, wherein the power transmission means and electricity output transmission means are further configured to direct electricity output of the renewable energy electricity generating station to the hydrogen generator.
Type: Application
Filed: Feb 20, 2012
Publication Date: Jul 26, 2012
Inventor: Eric Schmidt (Keller, TX)
Application Number: 13/400,498
International Classification: F01K 25/06 (20060101); F01K 13/00 (20060101);