COLLAPSIBLE CONTAINERS
Collapsible containers, collapsible container systems, and storage devices are disclosed herein. An aspect of this disclosure is directed to a collapsible container having a flexible base, first and second rigid end walls each attached to a respective opposing end of the base, and first and second rigid sidewalls each attached to a respective opposing side of the flexible base. The sidewalls are permanently attached to the base and the end walls. The first and second rigid sidewalls are foldable such that the container can selectively transition between an expanded state, whereat the first and second sidewalls are generally perpendicular with the first and second end walls, and a collapsed state, whereat at least portions of the first and second sidewalls overlap one another interleaved between the first and second end walls.
The present disclosure relates generally to containers and receptacles, and more specifically, to collapsible and expandable containers for packaging, storing, and/or transporting items.
BACKGROUNDVirtually every product in today's industrialized society that is bought, sold, or used is physically transported at one point in time. Regardless of the type of shipping employed, whether it be by ground, air, or water, most goods are packaged in some sort of protective container prior to transport. Many containers, such as cardboard boxes, paper and plastic bags, and ornamental product packaging, are disposable and, thus, intended for a single use. Some containers are fabricated from more resilient materials, such as canvas, high-strength plastics, and metals, and are therefore reusable. Some such containers are designed to collapse such that the container, when not in use, can be more easily stored and transported. When a person so wishes, the container can be assembled or expanded, and subsequently filled with goods for transport, storage, or any other known use.
In general, there are three standard types of collapsible containers. The first type of collapsible container generally consists of detachable walls that pull apart or otherwise disconnect from a rigid base. Some such containers require latches or hinges for manually fastening the walls to the base. These designs have various drawbacks. For example, the constituent parts, when separated, require individual handling and storage, which is not ergonomic and can lead to lost or misplaced parts. In addition, expanding and collapsing these containers for use and storage, respectively, requires additional time and manual labor in order to assemble and disassemble the various constituent parts.
Another well-known type of collapsible container is the sack-and-skeleton type receptacle (most commonly known as the collapsible hamper). These designs typically comprise a flexible bag that is propped up and supported by a twist-and-lock frame or other rigid skeletal armature. To use these containers, numerous elongated support arms are interconnected to form the skeletal support structure, at which time the hamper bag is placed in or around the assembled skeleton. Sack-and-skeleton type receptacles suffer all of the same drawbacks as the previously described collapsible containers due to the additional assembly requirements and the separable components.
A third common type of collapsible container is known as a foldable or “knockdown” container. In these designs, the walls and base are permanently attached to one another; thus, actuation of a latch or hinge is not required. Generally speaking, the walls of a knockdown container can be folded such that expanding and collapsing these containers merely requires folding and unfolding the walls. Current knockdown containers suffer various shortcomings. For instance, the expanded volume of current knockdown container configurations is severely limited by the manner in which the containers fold. Conversely, attempts to increase the storage capacity (i.e., expanded volume) of current knockdown container designs require a coextensive increase in the storage footprint (i.e., collapsed area) of the knockdown container.
As such, there is a need for collapsible containers that do not require assembly and disassembly for normal use thereof, and provide sufficient stowage capacity while maintaining a minimal collapsed footprint.
SUMMARYCollapsible containers are set forth herein having four walls that are permanently attached to each other and to a flexible base. A unique and surprising aspect to some of these collapsible containers relates to the lengths of the walls and the size of the base. It is known to make an open cube-shaped container with square walls and a square base, wherein the side walls do not overlap one another when the cube container is collapsed. In contrast, collapsible containers presented herein can have a rectangular shape (allowing for a larger interior volume compared to a cube), which means that the side walls overlap each other slightly when collapsing the container.
The container can also include a flexible base that can be captured between the overlapping, folded side walls. This coordination of overlapping the folding side walls and capturing therebetween the flexible folds of the base is not trivial. To collapse the container into a compact package, it turns out that the dimensions of the walls and the base are important. If the length of the walls are too long, the base will not tuck between the overlapping, folded sidewalls. Moreover, if made too long, the container cannot collapse into a flattened configuration because the flexible base when tucked between the overlapping sidewalls prevents the folding sidewalls from lying flat against one another. The “trick” is to dimension the walls and the base such that the sidewalls are permitted to fold and overlap each other while capturing between the overlapping portions some of the flexible base. For example, dimensioning the base to accommodate two standard-sized brown paper grocery bags when completely unfolded is within a range of dimensions that will allow the container to collapse completely. The height of the container can be dimensioned so that it corresponds to ⅔ the height or above of a standard-sized brown paper grocery bag.
According to some aspects of the present disclosure, a collapsible container is presented. The collapsible container includes a flexible base, first and second rigid end walls, each of which is attached to a respective opposing end of the flexible base, and first and second rigid sidewalls, each of which is attached to a respective opposing side of the flexible base. The sidewalls are permanently attached to the base and the end walls. The first and second rigid sidewalls are foldable such that the container can selectively transition between an expanded state, whereat the first and second sidewalls are generally perpendicular with the first and second end walls, and a collapsed state, whereat at least a portion of the first sidewall overlaps at least a portion of the second sidewall and the sidewalls are interleaved between the end walls.
According to other aspects of the present disclosure, a collapsible container system is featured. The collapsible container system includes an elongated flexible base, first and second opposing rigid end walls, and first and second opposing rigid sidewalls. The base is composed of a textile material. Each of the end walls includes a rigid quadrilateral panel attached at a bottom edge thereof to a respective opposing end of the flexible base. Each of the sidewalls is permanently attached at a bottom edge thereof to a respective opposing side of the flexible base. The first and second sidewalls are each permanently attached at opposing ends thereof to the first and second end walls. The end walls have a first length, whereas the sidewalls, when unfolded, have a second length that is larger than the first length of the end walls. A removable, rigid base is configured to be removably inserted into the container. Each of the sidewalls is foldable along a center folding seam such that the container can selectively transition between an expanded state and a collapsed state. When in the expanded state, the sidewalls are generally parallel to each other and generally perpendicular with the end walls to thereby define an expanded volume therebetween. When in the collapsed state, the sidewalls at least partially overlap and lie against one another and interleaved between the end walls to thereby substantially eliminate the expanded volume.
According to other aspects of the present disclosure, a storage device is presented. The storage device includes an elongated base composed of a flexible material. The length of the base is greater than the width of the base. A pair of end walls are each inseparably attached along a length thereof to a respective longitudinal end of the base. A pair of sidewalls are each inseparably attached along a length thereof to a respective lateral side of the base. Each of the sidewalls is inseparably attached at respective ends thereof to each of the end walls. Each of the sidewalls has a fold line along opposing facing surfaces of the sidewalls and extending along a height of each of the sidewalls.
The above summary is not intended to represent each embodiment or every aspect of the present disclosure. Rather, the foregoing summary merely provides an exemplification of some of the novel features included herein. The above features and advantages, and other features and advantages of the present disclosure, will be readily apparent from the following detailed description of the embodiments and best modes for carrying out the present invention when taken in connection with the accompanying drawings and appended claims.
While the present disclosure is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
DETAILED DESCRIPTIONReferring to the drawings, wherein like reference numerals refer to like components throughout the several views,
With collective reference to the Figures of the drawings, the container 10 generally includes a main body, designated as 22 in
As used herein, “permanently attached” or “inseparably attached” is meant to infer that the joined items are neither intended nor designed to be separated or separable under normal and ordinary use. Naturally, it is possible to separate any two items by pulling them apart with a sufficient amount of force, but these terms mean that the items are joined in such a manner as to not be separable within the normal and ordinary usage of the container 10. For example, items can be permanently or inseparably attached by stitching or glue, even though it is still possible to separate them by cutting them or ripping them apart. By contrast, items joined by hook and loop fasteners, zippers, snaps, and the like would not be permanently or inseparably attached as contemplated by the present disclosure.
Similar to the end walls 16, 18 of the collapsible container 10, each of the sidewalls 12, 14 includes rigid rectangular-shaped panels (shown hidden in
The collapsible container 10 can be fabricated from any of a large variety of materials. By way of example, and not limitation, the sidewall and end wall panels 13, 15, 17, 19 can be fabricated from or composed of a heavy-duty paper, such as cardboard, wood-based materials, such as fiberboard, polymeric materials, such as polyethylene terephthalate (PET), or metallic materials, such as aluminum. In addition, the main body 22 can be fabricated from a variety of different textile materials, such as animal-based textiles (e.g., leather and silk), plant-based textiles (e.g., cotton, flax, and canvas), and synthetic textiles (e.g., nylon and polyester), for example. Likewise, the flexible base 20 can be fabricated from the same textile material as the main body 22 or, in alternate embodiments, a different material. It is also envisioned that the collapsible container be fabricated as a monolithic, single-piece structure. In another alternative arrangement, the sidewalls, end walls and base of the collapsible container 10 can be chemically adhered, mechanically fastened, or otherwise directly attached to one another, thus eliminating the need for an outer skin.
In some embodiments, forming the container 10 includes cutting one or more pieces of flexible material, such as fabric. Rigid panels corresponding to the sidewall and end wall panels are arranged on the flexible material. The sidewalls and end walls are permanently attached together, such as by sewing stitches through the flexible material where adjacent panels meet. The flexible base is permanently attached to the sidewalls and end walls as described above, such as by stitching the flexible material where the base joins the sidewalls and end walls.
With reference to
As seen in
The collapsible container 10 is convertible between an expanded state (also referred to herein as “expanded configuration”) and a collapsed state (also referred to herein as “collapsed configuration”). In the illustrated embodiment, for example, the first foldable sidewall 12 comprises first and second rigid panels 12A and 12B, respectively, that are attached together at a centrally located folding seam or bias 24, as seen in
The collapsible container 10 can be shifted back-and-forth between the collapsed and expanded states, for example, by transitioning the end walls 16, 18 generally rectilinearly toward and away from one another, respectively. Urging the end walls 16, 18 toward one another causes each of the sidewalls 12, 14 to fold inwardly toward one another along their respective fold lines 24, 26. When in the expanded state, which is best seen in
As best seen in
Turning now to
The first and second end walls 16, 18 can each be provided with an optional handle 34, 36, respectively. In the embodiment illustrated in
While particular embodiments and applications of the present disclosure have been illustrated and described, it is to be understood that the present disclosure is not limited to the precise construction and compositions disclosed herein and that various modifications, changes, and variations can be apparent from the foregoing descriptions without departing from the spirit and scope of the invention as defined in the appended claims. To that extent, elements and limitations that are disclosed, for example, in the Abstract, Summary, and Detailed Description sections, but not explicitly set forth in the claims, should not be incorporated into the claims, singly or collectively, by implication, inference, or otherwise.
Claims
1. A collapsible container comprising:
- a flexible base;
- first and second rigid end walls each attached to a respective opposing end of the flexible base; and
- first and second rigid sidewalls each attached to a respective opposing side of the flexible base, the first and second sidewalls being permanently attached to the base and the first and second end walls, the first and second rigid sidewalls being foldable such that the container can selectively transition between an expanded state, whereat the first and second sidewalls are generally perpendicular with the first and second end walls, and a collapsed state, whereat at least portions of the first and second sidewalls overlap one another in an interleaved manner between the first and second end walls.
2. The collapsible container of claim 1, wherein the first and second end walls have a first length, and wherein the first and second sidewalls when unfolded have a second length greater than the first length.
3. The collapsible container of claim 2, wherein the second length is approximately 1.2-1.4 times larger than the first length.
4. The collapsible container of claim 1, wherein the first and second foldable sidewalls each comprises a first rigid panel attached at a folding bias to a second rigid panel.
5. The collapsible container of claim 4, wherein at least a portion of a face of the first or second rigid panels of the first sidewall lies generally flat against and opposes at least a portion of a face of the first and or second rigid panels of the second sidewall when the container is in the collapsed state.
6. The collapsible container of claim 4, wherein, when the container is in the collapsed state, at least a portion of a face of the first or second rigid panels of the first sidewall lies generally flat against at least a portion of an inner face of the first end wall, and at least a portion of an inner face of the first or second rigid panels of the second sidewall lies generally flat against at least a portion of an inner face of the second end wall.
7. The collapsible container of claim 1, characterized by the absence of a separate rigid skeletal structure that must be assembled to maintain the collapsible container in the expanded state.
8. The collapsible container of claim 1, wherein the flexible base is configured such that at least part of the flexible base is tucked between the end walls and the sidewalls when the container is in the collapsed state.
9. The collapsible container of claim 1, wherein the container transitions between the collapsed and expanded states by transitioning the end walls generally rectilinearly toward and away from one another, respectively.
10. The collapsible container of claim 1, wherein the first and second end walls have a first polygonal shape, and the first and second sidewalls have a second polygonal shape different from the first polygonal shape.
11. The collapsible container of claim 1, wherein the first and second end walls each includes a handle on or through a respective outer surface thereof, and wherein the first and second side walls each includes a pocket on a respective outer surface thereof.
12. The collapsible container of claim 1, further comprising a rigid base insert configured to removably insert into the container and to lie across the flexible base when the container is in the expanded state.
13. The collapsible container of claim 12, wherein the rigid base insert is further configured to fold along a fold line, and wherein the rigid base insert has a width substantially equal to a length of the first end wall and a length substantially equal to a length of the first sidewall.
14. The collapsible container of claim 11, wherein the first and second end walls each includes a handle through the respective outer surfaces of the first and second end walls, and wherein the handle is a cutout.
15. A collapsible container system comprising:
- an elongated flexible base composed of a textile material;
- first and second opposing rigid end walls each including a rigid quadrilateral panel attached at a bottom edge thereof to a respective opposing end of the flexible base; and
- first and second opposing foldable sidewalls each permanently attached at a bottom edge thereof to a respective opposing side of the flexible base, the first and second sidewalls each being permanently attached at opposing ends thereof to the first and second end walls, the first and second end walls having a first length and the first and second foldable sidewalls, when fully unfolded, having a second length larger than the first length; and
- a removable, rigid base insert configured to be inserted into and removed from the container,
- wherein each of the first and second rigid sidewalls is foldable along a center folding seam such that the container can selectively transition between an expanded state, whereat the first and second sidewalls are generally parallel to each other and generally perpendicular with the first and second end walls to thereby define an expanded volume therebetween, and a collapsed state, whereat the first and second sidewalls at least partially overlap and lie against one another in an interleaved manner between the first and second end walls to thereby substantially eliminate the expanded volume.
16. A storage device convertible between an expanded configuration and a collapsed configuration, the storage device comprising:
- an elongated base composed of a flexible material, the base having a length greater than a width;
- a pair of end walls each inseparably attached along a length thereof to a respective longitudinal end of the base; and
- a pair of sidewalls each inseparably attached along a length thereof to a respective lateral side of the base, each of the sidewalls being inseparably attached at respective ends thereof to each of the end walls, each of the sidewalls having a fold line along opposing facing surfaces of the sidewalls and extending along a height of each of the sidewalls.
17. The device of claim 18, wherein a collapsed footprint of the storage device when in the collapsed configuration is substantially the same size as an area of at least one of the end walls, and wherein an expanded footprint of the storage device when in the expanded configuration is substantially the same size as an area of the base.
18. The device of claim 20, further comprising a rigid base insert having a fold line such that the rigid base insert, when folded along the fold line, has an insert footprint smaller than the collapsed footprint of the storage device.
19. The device of claim 18, wherein the storage device is converted from the expanded configuration to the collapsed configuration by urging each of the end walls toward one another thereby causing each of the sidewalls to fold along their respective fold lines toward one another.
20. The device of claim 18, wherein, as the storage device is converted from the expanded configuration to the collapsed configuration, the base deforms such that at least a portion of the base is captured in between the folding sidewalls.
Type: Application
Filed: Jan 20, 2011
Publication Date: Jul 26, 2012
Applicant: Rute Design, Inc. (Chicago, IL)
Inventor: Robert Glenn (Chicago, IL)
Application Number: 13/010,514