INDEPENDENT, REDUNDANT OVERVOLTAGE PROTECTION FOR A GENERATOR
A generator controller provides independent and redundant overvoltage protection to an associated generator. The generator controller monitors the generator output at a first point of a regulation and a second point of regulation. A generator control unit (GCU) provides overvoltage protection based on the generator output monitored at the first point of regulation, including at least one of tripping a first generator control relay (GCR) to remove excitation from an exciter winding and tripping a generator line contactor (GLC) to disconnect the generator output from a bus. A overvoltage protection unit (OPU) provides independent, redundant protection based on the generator output monitored at the second point of regulation, including at least one of tripping a second GCR to remove excitation from the exciter winding and tripping the GLC to disconnect the generator output from the bus.
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The present invention is related to generator controllers, and in particular to generator controllers for providing overvoltage protection.
Generator controllers, commonly referred to as generator control units (GCUs), regulate the operation of associated generators. For example, in a generator excited by an exciter winding, the GCU monitors the output voltage of the generator and regulates the current supplied to the exciter winding to regulate the output voltage to a desired value. In addition, the GCU provides protection against faults such as overvoltage faults. For example, if the circuit used to regulate the current supplied to the exciter winding fails, the GCU may trip a relay to disconnect power from the exciter winding, and may trip another relay to disconnect the generator output from a distribution bus to protect devices and components connected thereto.
SUMMARYA generator controller provides independent and redundant overvoltage protection for an associated generator. The generator controller includes a generator control unit (GCU) for providing generator regulation and overvoltage protection, and an overvoltage protection unit (OPU) for providing independent and redundant overvoltage protection. The GCU monitors an output of the generator at a first point of regulation and in response regulates the generator output to a desired magnitude. In addition, the GCU provides overvoltage protection based on the monitored output of the generator that includes at least one of tripping a first generator control relay (GCR) to remove excitation from an exciter winding and tripping a generator line contactor (GLC) to disconnect the generator output from a bus. The OPU monitors the output of the generator at a second point of regulation and in response provides independent and redundant overvoltage protection that includes at least one of tripping a second generator control relay (GCR) to remove excitation from the exciter winding and tripping the GLC to disconnect the generator output from the bus. The OPU provides overvoltage protection for the entire abnormal power quality limit curve.
The present invention provides a generator controller that provides independent and redundant overvoltage (OV) protection for an associated generator. In particular, the generator controller includes a generator control unit (GCU) and an overvoltage protection unit (OPU). The GCU monitors the generator output voltage at a first point of regulation and provides regulation and OV protection in response to the monitored output voltage. The OPU independently monitors the generator output voltage at a second point of regulation to provide independent and redundant OV protection.
In the embodiment shown in
Independent and redundant protection of generator 12, AC bus 18 and loads 20 associated with generator 12 is provided by GCU 14 and OPU 16. GCU 14 provides protection against fault conditions such as overvoltage faults based on the output voltage of generator 12 monitored at first point of regulation (POR_1). OPU 16 provides protection against fault conditions based on the output voltage of generator 12 monitored at second point of regulation (POR_2). In response to the output voltage provided at the first point of regulation (POR_1), GCU 14 provides protection that includes at least one of removing excitation from exciter drive 26 via GCR CMD 24 and/or opening/tripping of generator line contactor (GLC) 30 (based on a command (GLC CMD) provided to OPU 16) to disconnect the output of generator 12 from AC bus 18. Similarly, OPU 16 monitors the output of generator 12 at a second point of regulation (POR_2) and provides protection that includes at least one or removing excitation from exciter drive 26 via GCR 24 (although as illustrated in
In the embodiment shown in
In the embodiment shown in
Exciter drive module 64 includes an input for receiving via backplane module 66 the AC voltage generated by the permanent magnet generator (PMG). Exciter drive module 64 includes rectifier 22, generator control relay (GCR) 24, and exciter drive 26, each of which are shown in
System module 60 and signal processing module 62 together provide much of the functionality described with respect to control/protection circuit 28 (shown in
In addition, in the embodiment shown in
In addition to voltage regulation, signal processing module 62 also provides overvoltage protection. The monitored generator current (Gen_CT) and the monitored generator output voltage (POR_1_V) are provided to isolation and EMI filter circuit 90 and scaling/filtering circuit 92. The conditioned outputs are provided to protection signal processing circuit 94. Once again, in the embodiment shown in
In addition, system control and protection processor 88 provides in response to a detected overvoltage condition a command (GLC_CMD) to trip or open generator line contactor (GLC) 30 to disconnect the generator output from the bus. In the embodiment shown in
In the embodiment shown in
As illustrated in the embodiment shown in
To maintain independence between OPU 16 and GCU 14. OPU 16 is connected to the generator output via second point-of-regulation (POR_2). In this way, a failure with respect to monitoring the voltage at the first point of regulation (POR_1) does not result in a catastrophic loss of overvoltage protection. Although no regulation of the generator output voltage occurs based on this second monitored voltage, it is referred to herein as the second point of regulation (POR_2) to distinguish from the first point of regulation (POR_1).
Power module 104 is connected to receive power from generator 12 via the second point of regulation (labeled ‘POR2_PHA/B/C’ to indicate an output power received from generator 12). The generator output is filtered by EMI filter 108, rectified by three-phase rectifier 110, and further conditioned and filtered by output filter 112 to generate a DC output voltage that is provided to voltage clamping circuit 114. In the embodiment shown in
Control module 106 controls the operation of voltage clamping circuit 114 as well as other overvoltage protection measures provided by OPU 16. In the embodiment shown in
In one aspect of the overvoltage protection provided by OPU 16, the voltage of the generator output provided to power module 106 is monitored (POR_2_V) for redundant OV protection circuit 120 and used to trip redundant generator control relay (ROV GCR) 124. Because the overvoltage protection is provided based on the output voltage at the second point of regulation (POR_2), the overvoltage protection provided by OPU 16 is independent to the overvoltage protection provided by GCU 14. In addition, the overvoltage protection is redundant to the overvoltage protection provided by GCU 14.
In particular, the monitored generator output voltage (POR_2_V) is conditioned by isolation/EMI filter 116 and scaling/filter circuit 118 to generate a conditioned signal representing the monitored generator output voltage at the second point of regulation (POR_2). Redundant overvoltage protection (ROV) circuit 120 detects overvoltage conditions based on the monitored generator output voltage. In one embodiment, ROV protection circuit 120 employs an inverse time-based trip curve to detect overvoltage conditions. That is, the magnitude of the monitored output voltage determines the duration of time before a trip signal is generated. A high monitored output voltage results in a relatively short trip duration. Conversely, a low monitored output voltage results in a relatively long trip duration such that the trip time is inversely related to the magnitude of the monitored output voltage.
In response to a detected overvoltage condition, ROV protection circuit 120 generates a command (ROV trip) that is communicated via OR gate 122 to ROV GCR 124. The trip signal opens or trips ROV GCR 124, thereby disconnecting power from exciter drive 26. In addition, ROV circuit 120 communicates detection of the overvoltage condition to GCU 14.
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in
In this way, GCU 14 acts to regulate the output of the generator and provide protection that includes at least one of tripping first generator control relay (GCR) 72 to remove excitation from exciter winding 32, and tripping GLC 30 to disconnect the generator output from a bus. OPU 16 provides independent and redundant overvoltage protection that includes at least one of tripping redundant generator control relay (ROV GCR) 124 to remove excitation from exciter winding 32, tripping GLC 30 to disconnect the generator output from the bus, and immediately reducing the voltage at the output of generator 12 by activating voltage clamp 114.
While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. A generator controller for providing independent, redundant overvoltage protection for an associated generator, the generator controller comprising:
- a generator control unit (GCU) that monitors an output of the generator at a first point of regulation and in response regulates the generator output and provides overvoltage protection that includes at least one of tripping a first generator control relay (GCR) to remove excitation from an exciter winding, and tripping a generator line contactor (GLC) to disconnect the generator output from a bus; and
- an overvoltage protection unit (OPU) that monitors the output of the generator at a second point of regulation and in response provides overvoltage protection that includes at least one of tripping a second generator control relay (GCR) to remove excitation from the exciter winding and tripping the GLC to disconnect the generator output from the bus.
2. The generator controller of claim 1, wherein the GCU includes an overvoltage protection circuit that generates a first overvoltage command to trip the first GCR in response to the generator output monitored at the first point of regulation and the OPU includes a redundant overvoltage protection circuit that generates a second overvoltage command to trip the second GCR in response to the generator output monitored at the second point of regulation.
3. The generator controller of claim 2, wherein the overvoltage protection circuit and the redundant overvoltage protection circuit detect overvoltage conditions based on an inverse time-based trip curve.
4. The generator controller of claim 1, wherein the OPU further includes:
- a rectifier that receives the generator output provided at the second point of regulation and converts the generator output from an alternating current (AC) waveform to a direct current (DC) voltage for provision to a DC link; and
- a voltage clamping circuit connected to receive the DC voltage provided on the DC link, the voltage clamping circuit including a capacitor and a switching device connected across the DC link, wherein the OPU turns On the switching device to dissipate energy on the output of the generator.
5. The generator controller of claim 4, wherein the OPU monitors the DC voltage on the DC link and generates a third overvoltage command in response to the monitored DC voltage on the DC link exceeding a threshold value.
6. The generator controller of claim 5, wherein in response to the third overvoltage command, the switching device is turned On for a selected duration of time.
7. The generator controller of claim 6, wherein the selected duration of time is equal to approximately 200 milliseconds.
8. The generator controller of claim 6, wherein the switching device is turned On less than 1 millisecond after the monitored voltage on the DC link exceeds the threshold value.
9. The generator controller of claim 5, wherein in response to the third overvoltage command, the second GCR is tripped to remove excitation from the exciter winding.
10. The generator controller of claim 5, wherein in response to the third overvoltage command, the GLC is tripped to disconnect the generator output from the bus.
11. A method of providing independent, redundant overvoltage protection for a generator, the method comprising:
- monitoring a first output voltage of the generator at a first point of regulation;
- detecting a first overvoltage condition based on the monitored first output voltage;
- providing, in response to the detected first overvoltage condition at the first point of regulation, overvoltage protection that includes at least one of tripping a first generator control relay (GCR) to remove excitation from an exciter winding, and tripping a generator line contactor (GLC) to disconnect the generator output from a bus;
- monitoring a second output voltage of the generator at a second point of regulation;
- detecting a second overvoltage condition based on the monitored second output voltage; and
- providing, in response to the detected second overvoltage condition at the second point of regulation, overvoltage protection that includes at least one of tripping a second generator control relay (GCR) to remove excitation from the exciter winding, and tripping the GLC to disconnect the generator output from the bus.
12. The method of claim 11, wherein the steps of detecting the first and second overvoltage conditions based on the monitored first and second output voltages, respectively, is based on an inverse time-based trip curve.
13. The method of claim 11, further including:
- receiving alternating current (AC) power from the generator at the second point of regulation;
- converting the received AC power to direct current (DC) voltage supplied on a DC link to a voltage clamp circuit;
- monitoring the DC voltage on the DC link;
- detecting a third overvoltage condition based on a comparison of the monitored DC voltage to a threshold voltage; and
- activating the voltage clamp circuit for a duration of time in response to the detected third overvoltage condition.
14. The method of claim 13, further including:
- tripping the second GCR to remove excitation from the exciter winding in response to the detected third overvoltage condition.
15. The method of claim 13, further including:
- tripping the GLC to disconnect the generator output from the bus in response to the detected third overvoltage condition.
16. A generator system comprising:
- a generator having at least an exciter field winding and an armature main winding for providing a generator output; and
- a generator controller connecting to monitor the generator output at a first point of regulation and at a second point of regulation, wherein the generator controller comprises: a generator control unit (GCU) that monitors the generator output at the first point of regulation, regulates the generator output in response to the monitored generator output by selectively controlling excitation provided to the exciter field winding, and provides overvoltage protection that includes at least one of tripping a first generator control relay (GCR) to remove excitation from the exciter winding, and tripping a generator line contactor (GLC) to disconnect the generator output from a bus; and an overvoltage protection unit (OPU) that monitors the generator output at the second point of regulation and in response provides overvoltage protection that includes at least one of tripping a second generator control relay (GCR) to remove excitation from the exciter winding and tripping the GLC to disconnect the generator output from the bus.
17. The generator system of claim 16, wherein the GCU includes an overvoltage protection circuit that generates a first overvoltage command to trip the first GCR in response to the generator output monitored at the first point of regulation and the OPU includes a redundant overvoltage protection circuit that generates a second overvoltage command to trip the second GCR in response to the generator output monitored at the second point of regulation, wherein the overvoltage protection circuit of the GCU and the redundant overvoltage protection circuit of the OPU detect overvoltage conditions based on an inverse time-based trip curve.
18. The generator system of claim 17, wherein the OPU further includes:
- a rectifier that receives the generator output provided at the second point of regulation and converts the generator output from an alternating current (AC) waveform to a direct current (DC) voltage for provision to a DC link; and
- a voltage clamping circuit connected to receive the DC voltage provided on the DC link, the voltage clamping circuit including a capacitor and a switching device connected across the DC link, wherein the OPU turns On the switching device to dissipate energy on the output of the generator.
19. The generator system of claim 18, wherein the OPU monitors the voltage on the DC link and generates a third overvoltage command in response to the monitored DC link voltage exceeding a threshold value, wherein in response to the third overvoltage command the switching device is turned On for a selected duration of time, the second GCR is tripped to remove excitation from the exciter winding, and the GLC is tripped to disconnect the generator output from the bus.
Type: Application
Filed: Jan 28, 2011
Publication Date: Aug 2, 2012
Applicant: HAMILTON SUNDSTRAND CORPORATION (Windsor Locks, CT)
Inventor: Daxesh K. Patel (Loves Park, IL)
Application Number: 13/015,698