DEEPWATER CONTAINMENT SYSTEM AND METHOD OF USING SAME BACKGROUND

- SHELL OIL COMPANY

An oil and gas collection system, comprising a source of oil and gas flowing into a body of water; a collector located adjacent the source of oil and gas; a riser to transport the oil and gas towards a surface of the body of water, a first end of the riser fluidly connected to the collector; and a separator fluidly connected to a second end of the riser, the separator adapted to separate the oil and gas into a first oil rich stream and a second gas rich stream, the separator comprising an oil rich stream outlet and a gas rich stream outlet. In some embodiments, the source of oil and gas comprises a blow out preventer.

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Description

This application claims the benefit of U.S. Provisional Application No. 61/376,542 filed Aug. 24, 2010, the entire disclosure of which is hereby incorporated by reference.

BACKGROUND

When oil and gas is spilled into the sea, for example from a leaking tanker ship, a leaking pipeline, from oil seeping from an underground formation, or from oil flowing from a subsea wellhead or blowout preventer, there is a desire to collect the oil and gas and contain and transport or otherwise dispose of the oil and gas to prevent environmental damage to the sea and nearby coastlines. Various systems and methods of collecting spilled oil and gas are known in the art and set forth below:

U.S. Pat. No. 4,405,258 discloses a method for storing a lighter-than-water fluid, e.g., oil, produced from the blowout of an offshore subsea well. The method includes the steps of deploying a containment dome in shallow water near the location of the seabed where the containment dome is to be located. The containment dome as an upper expanded dome-like fluid impervious membrane, a fluid impervious hollow peripheral ring attached to the periphery of the membrane to provide a depending bag-like container, and discrete water drainage means within the bag-like container for connection to pump conduit means therefrom. Wet sand from the seabed is then pumped into the bag-like container, and water is then drained from the wet sand through the water drainage means so as to provide a body of drained sand disposed within the bag-like container and providing a hollow peripheral ring as a hollow peripheral torus acting as a self-supporting structure and as an anchor for the dome-like structural unit. The dome is then charged with a buoyant amount of air and the buoyed dome is floated out to the site where the dome is to be deployed. It is then submerged by controllably releasing the air while substantially simultaneously filling the dome with water, thereby sinking the dome until the lighter-than-water fluid is captured within the dome, while such fluid substantially simultaneously displaces water from within the dome. U.S. Pat. No. 4,405,258 is herein incorporated by reference in its entirety.

U.S. Pat. No. 4,643,612 discloses an oil storage barge having a concave bottom is adapted to be anchored over a subsea well or pipeline that is leaking oil. Flexible skirts extend to the ocean floor, and oil that is trapped under the barge may be stored in the barge or then transferred to another vessel. U.S. Pat. No. 4,643,612 is herein incorporated by reference in its entirety.

U.S. Pat. No. 5,114,273 discloses a protective device installed to or around an offshore drilling platform for oil or gas and the device when in operation to encircle or enclose the platform with a floating containment device and attached oil containment curtain hanging from the device to the ocean floor. The pollution containment device to be submerged normally and activated to the surface when needed. This device will entrap offshore platform pollutants in a short amount of time with a minimum amount of effort and will maintain a clean environment. Other methods of offshore platform pollution containment devices are shown, including permanent non-moving oil pollution containment barriers and activated barriers that operate internally and externally of the oil platform to form an all encompassing barrier from the ocean floor to above the water surface to hold an oil spill to the platform area. U.S. Pat. No. 5,114,273 is herein incorporated by reference in its entirety.

U.S. Pat. No. 5,213,444 discloses an oil/gas collector/separator for recovery of oil leaking, for example, from an offshore or underwater oil well. The separator is floated over the point of the leak and tethered in place so as to receive oil/gas floating, or forced under pressure, toward the water surface from either a broken or leaking oil well casing, line, or sunken ship. The separator is provided with a downwardly extending skirt to contain the oil/gas which floats or is forced upward into a dome wherein the gas is separated from the oil/water, with the gas being flared (burned) at the top of the dome, and the oil is separated from water and pumped to a point of use. Since the density of oil is less than that of water it can be easily separated from any water entering the dome. U.S. Pat. No. 5,213,444 is herein incorporated by reference in its entirety.

U.S. Pat. No. 6,592,299 discloses a method of detecting and locating fresh water springs at sea essentially by taking salinity measurements and by methods and installations for collecting the fresh water. The collection installations comprise an immersed bell-shaped reservoir containing and trapping the fresh water in its top portion, and a pumping system for taking fresh water and delivering the fresh water via a delivery pipe, characterized in that the circumference of the bottom end of the reservoir and/or the circumference of the bottom end of a chimney inside the reservoir and open at its top end and surrounding the fresh water resurgence in part and preferably in full, follow(s) closely the outline of the relief of the bottom of the sea so as to provide leakproofing between the circumference(s) and the bottom of the sea. U.S. Pat. No. 6,592,299 is herein incorporated by reference in its entirety. There is a need in the art for one or more of the following:

Improved systems and methods for collecting spilled oil and gas from a marine environment;

Improved systems and methods for collecting oil and gas spilling from a subsea well;

Improved systems and methods for collecting oil and gas spilling from a subsurface formation located beneath a body of water; and/or

Improved systems and methods for collecting oil and gas spilling from a subsurface formation located beneath a body of water, and then burning the gas and containing the oil in a surface vessel.

SUMMARY OF THE INVENTION

One aspect of the invention provides an oil and gas collection system, comprising a source of oil and gas flowing into a body of water; a collector located adjacent the source of oil and gas; a riser to transport the oil and gas towards a surface of the body of water, a first end of the riser fluidly connected to the collector; and a separator fluidly connected to a second end of the riser, the separator adapted to separate the oil and gas into a first oil rich stream and a second gas rich stream, the separator comprising an oil rich stream outlet and a gas rich stream outlet.

Another aspect of the invention provides a method comprising locating a source of oil and gas flowing into a body of water; collecting at least a portion of the oil and gas; flowing the collected oil and gas to a surface of the body of water; separating at least a portion of the oil from the gas; flowing the portion of oil to a floating vessel; and burning at least a portion of the gas.

BRIEF DESCRIPTION OF THE DRAWINGS

So that the features and advantages of the present invention can be understood in detail, a more particular description of the invention may be had by reference to the embodiments thereof that are illustrated in the appended drawings. These drawings are used to illustrate only typical embodiments of this invention, and are not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.

FIG. 1 is a schematic diagram depicting a wellsite positioned about a subsea reservoir, the wellsite having a containment system in accordance with an aspect of the present invention.

FIG. 2 is a schematic diagram depicting a wellsite positioned about a subsea reservoir, the wellsite having a redundant containment system in accordance with an aspect of the present invention.

FIG. 3A is a schematic diagram depicting a riser usable with the containment systems of FIGS. 1 and/or 2. FIG. 3B is a schematic view of an integrated separator usable with the riser of FIG. 3A.

FIG. 4 is a flow chart depicting a method of deepwater containment.

DETAILED DESCRIPTION

Presently preferred embodiments of the invention are shown in the above-identified figures and described in detail below. Embodiments are described with reference to certain features and techniques for containing fluids released into the sea.

FIG. 1:

FIG. 1 is a schematic diagram depicting a wellsite 100 positioned about a subsea reservoir 102. The wellsite 100 is provided with a containment 101 for capturing fluids released into the sea 103. The wellsite 100 includes a surface platform 104 floating on the sea 103, with a riser 106 extending therebelow for receiving fluids generated from the reservoir 102. A subsea end of the riser 106 is secured to a suction pile 108 positioned in the sea floor (or mud line) 110. Riser connector 109 is provided to secure the riser 106 in position.

The wellsite 100 is further provided with a blow-out preventer (BOP) 112 positioned at a top end of wellbore 114. The wellbore 114 extends through the subsea floor 110 and into the reservoir 102. The BOP 112 is in fluid communication with the wellbore 114 for receiving the fluids (e.g., gas, hydrocarbons, water, etc.) from the reservoir 102. A manifold 116 may optionally be fluidly connected between the BOP 112 and the riser 106 to facilitate the flow of fluids therebetween. The riser 106 may be, for example, a tubular member for passing fluid received from the BOP 112 and/or manifold 116 to the surface. A trap 117 is provided at the subsea end of the riser to collect fluids and/or solids. A pump 118 may also be provided within riser 106 to selectively draw fluid from the BOP 112 through the riser 106. The manifold 116 and/or pump 118 may be used to manipulate the flow of fluid about the wellsite 100.

Fluid drawn from the reservoir 102 and to the surface via riser 106 may be stored in a surface collector 122. The surface collector 122 may be, for example, a separator that separates components of the fluid, such as gas and liquid, as will be described more fully herein. The portions of the fluid stored in the collector may optionally be removed, for example, by burning the gas with a flare 124. Preferably, the pressure of the fluid is reduced in the collector 122. The remaining fluid may be passed to a vessel 120 via tubing (or off-take line) 126 for transport. The tubing 126 preferably fluidly connects the collector 122 to the vessel 120 for establishing fluid communication therebetween.

From time to time, fluid from the reservoir 102 may escape into the sea 103. For example, a wellsite leak 130 may allow fluid to escape from the wellsite system 100 and into the sea 103 as fluid is produced from the reservoir 102. In such cases, the containment system 101 may be employed to re-capture fluid released by one or more wellsite leaks 130. As shown in FIG. 1, the subsea containment system 101 includes subsea collector 132 positionable about the leak(s). Additional subsea collectors 132 could also be connected to manifold 116. The subsea collectors 132 may be fluidly connected to riser 106 and/or manifold 116 via flowlines 134a-b for passing fluid thereto. The subsea collectors 132 are configured to capture wellsite leaks 130 to prevent release of reservoir fluids into the sea 103 as will be described more fully herein.

In some embodiments, collector 132 may be a flange which is directly bolted and/or sealed to BOP 112.

In some embodiments, collector 132 may be a dome which is cemented in place around BOP 112.

In some embodiments, collector 132 may be a dome which is sealed around the BOP 112, and anchored to and sealed to the sea floor 110 with annular suction piles.

In some embodiments, collector 132 may be a dome which is sealed around the BOP 112, by forcing the edges of the dome down into the sea floor 110.

In some embodiments, collector 132 may be a dome which is not sealed around the BOP 112, and which provides one or more areas of access between the BOP 112 and the body of water 103.

In some embodiments, riser 106 may be connected directly to and located directly above collector 132.

In some embodiments, collector 122 includes from about 1 to about 6 separator vessels, for example from about 2 to about 4 vessels, for example Gasunie separators.

FIG. 2:

FIG. 2 is a schematic diagram depicting a wellsite 200 positioned about a subsea reservoir 202, the wellsite 200 having a redundant containment system 201. The wellsite 200 of FIG. 2 includes a primary structure 200a and an optional secondary structure 200b. The primary and secondary structures 200a,b each may have a buoyant riser 206a,b, a suction pile 208a,b, a trap 217a,b and a pump 218a,b that may operate in the same manner as the riser 106, the suction pile 108, trap 117 and the pump 118, respectively, of FIG. 1.

A primary BOP 212a and a secondary BOP 212b are also provided about corresponding wellbores 214a,b. The wellbores 214a,b extend into a reservoir 202 for passing fluids therefrom. The primary and secondary BOPs 212a,b may operate in the same manner as the BOP 112 previously described herein. A primary manifold 216a and a secondary manifold 216b are also operatively connected to primary BOP 212a and secondary BOP 212b, respectively. The primary and secondary manifolds 216a,b may operate in the same manner as the manifold 116 previously described herein. As shown, the primary and secondary BOPS 212a,b and the primary and secondary manifolds 216a,b are operatively connected to the risers 206a and 206b.

The primary structure 200a is configured to produce fluids from subsea reservoir 202 through one or both wellbores 214a,b. Optionally, one or more wellbores 214a,b may be provided to produce fluids from subsea reservoir 202. The BOPs 212a,b and/or manifolds 216a,b may be fluidly connected via primary flowlines 234a-d to buoyant riser 206a to pump fluid from reservoir 202 thereto. Pump 218a and manifolds 216a,b may be selectively activated to manipulate flow into riser 206a. Fluid received in riser 206a may be passed to collector 222a, and on to vessels 220a,b for transport.

Optionally, a secondary structure 200b may be provided to transport at least a portion of the fluid to the surface. This configuration provides an additional structure for transporting the fluid, thereby increasing flow volume and/or rate capabilities and/or flexibility regarding downtime and maintenance. This configuration also provides an alternative wellsite for transporting fluids to the surface, should the primary structure 200a be unavailable, for example, due to bad weather or malfunction.

The primary and/or secondary structure may be provided with a container 236 at a subsea end of the buoyant riser 206b. The container 236 is preferably positioned about the riser 206b above trap 217b. Container 236 may be a frusto-conically shaped container configured to receive high pressure fluid. The container 236 may be fluidly connected to various conduits about secondary structure 200b for receiving fluid therefrom. As schematically depicted in FIG. 2, secondary structure 200b is fluidly connected via secondary flowlines 238a-d to BOPs 212a,b and/or manifolds 216a,b. A pump 218b may be used to draw fluid into the riser 206b through the flowlines 238a-d. Valving (not shown) may optionally be provided in secondary flowlines 238a-d to control flow into the container 236.

Pumps 218a,b may be used to draw fluid into the buoyant risers 206a,b for transport to the surface. The buoyant risers 206a,b may be conventional risers or tubing used to carry fluid to the surface. In some embodiments, buoyant risers 206a,b are provided with buoyancy modules 239a,b, respectively, for maintaining position and functionality of the buoyant risers 206a,b in the sea 203, alternatively, or in addition, a platform (not shown) may be used to provide buoyancy.

As shown in FIG. 2, the buoyant risers 206a,b are ‘free standing,’ or separate from the BOPs 212a,b. However, in some configurations, one or both of the buoyant risers 206a,b may be positioned about or connected to the BOPs 212a,b. The buoyant risers 206a,b may optionally be provided with devices, such as clean out ports 240a,b, for performing various functions. One or more chokes (not shown) may also be provided in the riser for controlling flow therethrough. While a conventional riser may be used, various other risers with advanced capabilities may be used as will be described further herein.

A surface end of the risers 206a,b may be connected to collectors 222a,b for passing fluid thereto. The collectors 222a,b may be conventional collectors capable of storing fluid at or near the surface. Part of all of the collectors 222a,b are preferably towable and/or submergeable as needed. For example, in bad weather, it may be desirable to transport the collectors 222a,b to another location, or submerge the collectors 222a,b a distance below sea level. Preferably, the collector may be submerged a distance (e.g., about 50-100 m below sea level) to avoid waves and/or to provide stability.

As shown in FIG. 2, each collector 222a,b is preferably operatively connectable to the risers 206a,b for receiving high pressure fluids therefrom. The collectors 222a,b may be positioned in a floating platform (or boom) 242a,b. The collectors 222a,b are preferably capable of storing the fluids at a desired pressure at or below sea level. Preferably, the collectors 222a,b separate the fluids received into components, such as gases and liquids. One or more flares 224a,b may be positioned above the collectors 222a,b for burning separated gas and/or oil. A flare tube may extend from collectors 222a,b to the flare for passing the fluid to be burned thereto, as will be described more fully herein. The remaining fluids may be stored in the collector 222a,b, or released therefrom for transport.

Preferably, the pressure of the fluid received from the collectors 222a,b is reduced during separation and burning. The collector is preferable capable of operating from about 350 kPa to about 1750 KPa, or from about 700 KPa to about 1000 KPa. A choke 225a,b may be provided to control the pressure of the liquid in the collectors. Each collector 222a,b may be fluidly connected to the vessel 220a via tubing 226a,b for passing fluid thereto. The tubing 226 may be a low pressure hose capable of floating at the surface. One or more tubings 226 may be positioned between one or more of the collectors 222a,b and/or vessels 220a,b. Preferably, the tubing 226 obviates the need for a high pressure swivel or other pressure reduction devices.

As shown, multiple vessels 220a,b may be used in connection with the primary and/or secondary structure 200a,b. Preferably, vessel or vessels 220a,b have sufficient volume to enable transport at high rates. The vessels 220a,b may be selectively connected to one or more structures 200a,b via the tubing 226a,b for receiving fluid therefrom. The vessels may be, for example, a tanker, an FPSO, a shuttle tanker, a work boat such as a remote operated vehicle (ROV) (or communications) boat, or other transporter capable of performing operations for the wellsite. Vessel 220a may be provided with an additional collector 222c for further separating the fluids received therein, and a flare 224c for burning gas from these fluids. Vessel 220a may then be connected to a pipeline, or periodically offload liquids to another vessel or storage container.

Vessel 220a may be capable of storing and/or transporting fluids from the collectors 222a,b. The vessel 220a may be, for example, a conventional offloading shuttle tanker. Vessel 220b may be operatively connectable to the manifold 216a or other equipment via an umbilical 234 for passing communication and/or power signals therebetween, for example by controlling an ROV. The vessel 220b may be capable of deploying an ROV (not shown) for performing various functions about the structures 200a,b as will be understood by one of skill in the art. Preferably, vessel 220b is provided with electronics 227, such as controllers, processors or other devices, for operating the ROV and/or one or more components at the wellsite. The electronics 227 may further include communication systems, such as transceivers, for communication with the components of the structures 200a,b and/or with offsite locations.

In the event that a leak 230 occurs through one or both BOPs 212a,b, a containing system or subsea collector, such as cap 232a, may be provided. The cap 232a may be connected to the BOP 212a for capturing fluid leaking therefrom. The cap 232a is positioned directly over the BOP 212a to create a seal thereon to prevent release of the fluid into the sea 203. The cap 232a may be fluidly connected via flowline 234a to the manifold 216a for passing fluid thereto. Optionally, the cap 232a may be fluidly connected to other components about the structures 200a,b, such as riser 206a, collector 222a and/or vessels 220a,b.

In the event a cap 232a cannot be directly sealed to the BOP, then a funnel may be used. The funnel 232b is positioned above the BOP 212b for capturing fluid leaking therefrom. The funnel 232b may have a cylindrical body with an open bottom and a tapered top. In one embodiment, the funnel 232b may be positioned over the BOP 212b to create a seal thereon or forced into the mud or sea bottom to create a seal and to prevent release of the fluid into the sea 203. In another embodiment, the funnel 232b may be a non-sealed, open water cap allowing free passage of sea water into and out of the funnel. The funnel 232b may be fluidly connected via flowline 234d to the manifold 216b for passing fluid thereto. Optionally, the funnel 232b may be fluidly connected to other components about the structures 200a,b, such as riser 206a,b, collector 222a,b and/or vessels 220a,b.

Various features may be provided in the funnel 232b, such as collector valves 250 to control flow, gauge (or fluid indicator) 252 to measure fluid parameters, and clump weights 254 or pilings with tethers to secure the funnel 232b in position on sea floor 210. A pump indicator 256 may also be connected between the funnel 232b and the manifold 216b or pump 218a to gauge fluid parameters, such as pressure, flow rates and temperature. Similar features may also be provided in cap 232a.

FIGS. 3A & 3B:

FIGS. 3A and 3B are schematic diagrams depicting a riser 306 usable with the subsea containment systems of FIGS. 1 and/or 2. The riser may be configured to provide high rate separation of fluids, for example to reduce gas handling and/or fluid pressure. The riser 306 is operatively connected to a suction pile 308 via riser connector 380 at a subsea end 360. A surface end 362 of the riser 306 is positionable at the surface adjacent, for example, collector 122,222 of FIGS. 1 and/or 2. As shown in FIG. 3, the riser 306 is a straight, vertical tube for passing fluid therethrough, but may optionally be of another configuration or angle.

The riser 306 of FIG. 3 comprises a tubular portion 370, an intake portion 372, a buoyancy portion 374, a separator portion 376 and a flare portion 378. The intake portion 372 may be provided with, for example, a pump 118a,b as shown in FIG. 2 for drawing fluid into the riser 306. The intake portion 372 receives fluid and passes it through the tubular portion 370. The tubular portion extends from the intake portion 372 to the separator portion 376 for passing fluid therethrough. The buoyancy portion 374 preferably has a float or other member to provide buoyancy support to the riser 306. The buoyancy portion 374 may be integral with the tubular portion 370, or separate therefrom, for example, on an outer surface thereof.

Separator portion 376 is connected to the tubular portion 370 for separating fluid passing therethrough. The separator portion 376 is positionable in fluid communication with the tubular portion 370 for receiving fluid therefrom, and separating such fluid into components, such as gas and liquid. The separator portion 376 preferably passes a gas portion of the fluid to the flare portion 378 to be burned off. The flare portion 378 may comprise a flare pipe for transferring the gas to the flare (see, e.g., flares 124, 224a,b of FIGS. 1 and 2). The separator portion 376 also preferably passes a fluid portion out to a storage and/or transport facility, such as vessel 220a,b and/or collector 222a,b of FIG. 2.

The separator portion 376 comprises an integrated separator 377 as shown in greater detail in FIG. 3B. FIG. 3B is a schematic view of an integrated separator 377 usable with the riser 306 of FIG. 3A. The integrated separator 377 is preferably capable of separating components of the fluid into, for example, gas and liquid. The integrated separator 377 comprises upper and lower central tubes 379a,b fluidly connected to separator tanks 381. The central tubes 379a,b are in fluid communication with tubular portion 370 for receiving fluid therefrom. The lower central tube 379a may have a smaller diameter than the upper central tube 379b. Fluid passing into the lower and upper central tubes 379a,b passes into the separator tanks 381. Each of the separator tanks 381 has a separator valve 384 to facilitate separation of the components of the fluid. The separation valves 384 may be, for example, a perforated plate, a series of plates that allow fluid passage therethrough, or a centrifugal member that rotationally separates the fluid. Preferably, separation occurs at a high rate of speed as the fluid flows through the integrated separator 377, and provides the desired separation and pressure of the fluid. Gas may be passed from gas outlets 383 to flare pipe 378 and/or liquid may be passed from liquid outlets 385 to the collectors 222a,b and/or vessels 220a,b as shown in FIG. 2.

Once separated, the gas components may be passed from the integrated separator 377 to the flare portion 378 for burning, and the liquid components diverted out of the integrated separator 377 to a desired location for storage and/or transport. The fluid components may be diverted, for example, to collector 122, collectors 222a,b and/or vessels 120, 220a,b as shown in FIGS. 1 and 2. Flowlines and other devices (not shown) may be provided for transferring the fluids from the integrated separator 377.

Additional separation capabilities may be provided within the integrated separator 377 and/or riser 306 and/or separate therefrom. For example, an integrated separator 377 may also be incorporated in other portions of the riser 306, such as the buoyancy portion 374. The buoyancy portion 374 may be used to provide a first stage of separation to the fluid prior to passing through the separator portion 376 for further separation. Additional separation may be provided by other devices, such as the collectors 222a,b of FIG. 2.

Suitable separators for use with the invention are disclosed in U.K. Patent Publication GB1397863, and U.S. Pat. No. 3,988,132; which are herein incorporated by reference in their entirety.

FIG. 4:

FIG. 4 is a flow chart depicting a method 400 of deepwater containment. The method involves passing (487) a fluid from the reservoir (e.g., 102, 202) to a surface collector (e.g., 122, 222a,b) via a riser (106, 206a,b, 306) of a primary structure (e.g., 200a). The method 400 may optionally involve selectively (488) diverting at least a portion of the fluid from the primary structure (e.g., 200a) to a container (e.g., 236) of a secondary structure (e.g., 200b). Like the primary structure, fluid may be passed (489) from the reservoir (e.g., 102, 202) to a surface collector (e.g., 122, 222a,b) via a riser (e.g., 106, 206a,b, 306) of the secondary structure (e.g., 200a). Fluid may be separated (490) as the fluid passes through the riser (e.g., 106, 206a,b, 306).

The fluid may be selectively pumped (491) from the reservoir (e.g., 102, 202) to the riser (e.g., 106, 206a,b, 306) via a BOP (e.g., 112, 212a,b). The fluid passed to the riser may be stored (492) in the surface collector (e.g., 122, 222a,b). The fluid may be separated (493) in the surface collector (e.g., 122, 222a,b). At least a portion of the fluid may be burned (494) using a flare (e.g., 124, 224 a,b,c).

At least a portion of the fluid may be transferred (495) from the surface collector (e.g., 122, 222a,b) to at least one vessel (e.g., 120, 220a,b). The vessel may be provided with an ROV. In such cases, an ROV may be deployed (496) from the vessel (e.g., 220b) to the structure (e.g., 200a,b) for performing wellsite tasks. A collector (e.g., 222c) may be provided on the vessel so that the fluid may be separated (497) in the at least one vessel (e.g., 220a,b).

If a leak occurs from the BOP, fluid may be captured (498) from the BOP (e.g., 112, 212a,b) via a subsea collector (e.g., 232a,b). The captured fluid may be passed (499) from the subsea collector (e.g., 232a,b) to the riser (e.g., 106, 206a,b), and on to the surface. Additional steps may be performed, such as measuring fluid parameters, towing the surface collector (e.g., 122, 222a,b), or passing the fluid through a manifold (e.g., 116, 216a,b). The steps of the method may be performed in any order, and repeated as desired.

Illustrative Embodiments

In one embodiment, there is disclosed an oil and gas collection system, comprising a source of oil and gas flowing into a body of water; a collector located adjacent the source of oil and gas; a riser to transport the oil and gas towards a surface of the body of water, a first end of the riser fluidly connected to the collector; and a separator fluidly connected to a second end of the riser, the separator adapted to separate the oil and gas into a first oil rich stream and a second gas rich stream, the separator comprising an oil rich stream outlet and a gas rich stream outlet. In some embodiments, the source of oil and gas comprises a blow out preventer. In some embodiments, the collector is sealed to the source of oil and gas. In some embodiments, the collector is open to the source of oil and gas and the body of water. In some embodiments, the collector comprises a containment dome. In some embodiments, the riser is anchored to a sea floor beneath the body of water. In some embodiments, the riser is anchored to a sea floor with a suction pile driven into the sea floor. In some embodiments, the system also includes a manifold located between the collector and the riser. In some embodiments, the system also includes a plurality of hoses connected the manifold with the first end of the riser, where the manifold may include a valve connected to each of the hoses. In some embodiments, the system also includes a pump with an outlet feeding into the first end of the riser. In some embodiments, the separator provides buoyancy to the riser. In some embodiments, the separator is floating on a surface of the body of water. In some embodiments, the separator is submerged a distance beneath a surface of the body of water, for example from about 50 meters to about 250 meters. In some embodiments, the separator is operating at a pressure from about 50 to about 250 psi. In some embodiments, the system also includes a flare at a surface of the body of water, the flare fluidly connected the gas rich stream outlet. In some embodiments, the system also includes a trap at a first end of the riser, the trap comprising an access port for cleaning out the trap. In some embodiments, the system also includes a vessel floating on a surface of the body of water, the vessel fluidly connected the oil rich stream outlet. In some embodiments, the oil rich stream comprises a portion of gas, the vessel further comprising a separator to separate the portion of gas from the oil. In some embodiments, the separator on the vessel is a low pressure separator, for example operating a pressure less than about 50 psi. In some embodiments, the vessel further comprises a flare adapted to burn the portion of gas. In some embodiments, the system also includes a second riser to transport the oil and gas towards a surface of the body of water, a first end of the riser fluidly connected to the collector; and a second separator fluidly connected to a second end of the riser, the separator adapted to separate the oil and gas into a first oil rich stream and a second gas rich stream, the separator comprising an oil rich stream outlet and a gas rich stream outlet.

In one embodiment, there is disclosed a method comprising locating a source of oil and gas flowing into a body of water; collecting at least a portion of the oil and gas; flowing the collected oil and gas to a surface of the body of water; separating at least a portion of the oil from the gas; flowing the portion of oil to a floating vessel; and burning at least a portion of the gas.

It will be understood from the foregoing description that various modifications and changes may be made in the preferred and alternative embodiments of the present invention without departing from its true spirit. For example, one or more wellsites and/or components thereof (e.g., collectors, vessels, BOPS, risers, etc.) may be positioned about the reservoir for producing fluids and/or containing leaks.

This description is intended for purposes of illustration only and should not be construed in a limiting sense. The scope of this invention should be determined only by the language of the claims that follow. The term “comprising” within the claims is intended to mean “including at least” such that the recited listing of elements in a claim are an open group. “A,” “an” and other singular terms are intended to include the plural forms thereof unless specifically excluded.

Claims

1. An oil and gas collection system, comprising:

a source of oil and gas flowing into a body of water;
a collector located adjacent the source of oil and gas;
a riser to transport the oil and gas towards a surface of the body of water, a first end of the riser fluidly connected to the collector; and
a separator fluidly connected to a second end of the riser, the separator adapted to separate the oil and gas into a first oil rich stream and a second gas rich stream, the separator comprising an oil rich stream outlet and a gas rich stream outlet.

2. The system of claim 1, wherein the source of oil and gas comprises a blow out preventer.

3. The system of claim 1, wherein the collector is sealed to the source of oil and gas.

4. The system of claim 1, wherein the collector is open to the source of oil and gas and the body of water.

5. The system of claim 1, wherein the collector comprises a containment dome.

6. The system of claim 1, wherein the riser is anchored to a sea floor beneath the body of water.

7. The system of claim 1, wherein the riser is anchored to a sea floor with a suction pile driven into the sea floor.

8. The system of claim 1, further comprising a manifold located between the collector and the riser.

9. The system of claim 1, further comprising a pump with an outlet feeding into the first end of the riser.

10. The system of claim 1, wherein the separator provides buoyancy to the riser.

11. The system of claim 1, wherein the separator is floating on a surface of the body of water.

12. The system of claim 1, wherein the separator is submerged a distance beneath a surface of the body of water, for example from about 50 meters to about 250 meters.

13. The system of claim 1, wherein the separator is operating at a pressure from about 50 to about 250 psi.

14. The system of claim 1, further comprising a flare at a surface of the body of water, the flare fluidly connected the gas rich stream outlet.

15. The system of claim 1, further comprising a trap at a first end of the riser, the trap comprising an access port for cleaning out the trap.

16. The system of claim 1, further comprising a vessel floating on a surface of the body of water, the vessel fluidly connected the oil rich stream outlet.

17. The system of claim 1, wherein the oil rich stream comprises a portion of gas, the vessel further comprising a separator to separate the portion of gas from the oil.

18. The system of claim 17, wherein the separator on the vessel is a low pressure separator, for example operating a pressure less than about 50 psi.

19. The system of claim 17, wherein the vessel further comprises a flare adapted to burn the portion of gas.

20. The system of claim 1, further comprising:

a second riser to transport the oil and gas towards a surface of the body of water, a first end of the riser fluidly connected to the collector; and
a second separator fluidly connected to a second end of the riser, the separator adapted to separate the oil and gas into a first oil rich stream and a second gas rich stream, the separator comprising an oil rich stream outlet and a gas rich stream outlet.

21. A method comprising:

locating a source of oil and gas flowing into a body of water;
collecting at least a portion of the oil and gas;
flowing the collected oil and gas to a surface of the body of water;
separating at least a portion of the oil from the gas;
flowing the portion of oil to a floating vessel; and
burning at least a portion of the gas.
Patent History
Publication number: 20120211234
Type: Application
Filed: Aug 22, 2011
Publication Date: Aug 23, 2012
Applicant: SHELL OIL COMPANY (Houston, TX)
Inventors: Curtis Len Wilie (Alvin, TX), David Alex Knoll (Houston, TX), Robert Wing-yu Chin (Katy, TX), Afif Samih Halal (Katy, TX), Early Baggett Denison (Houston, TX)
Application Number: 13/214,731
Classifications
Current U.S. Class: Connection Of Riser-and-tubing Assembly To Other Structure (166/345)
International Classification: E02B 15/00 (20060101); E21B 17/01 (20060101);