NESTED HEAT EXCHANGERS
A heat exchanging apparatus may include a first heat exchanger and a second heat exchanger, which may be flat plate heat exchangers and may be located entirely within an end tank of a third heat exchanger. The first and second heat exchangers each may include an inlet and an outlet and may be plate style heat exchangers. The entire first heat exchanger is located between the inlet and the outlet of the second heat exchanger. A first heat exchanger inlet mount surface, a first heat exchanger outlet mount surface, a second heat exchanger inlet mount surface and a second heat exchanger outlet mount surface may each terminate in a single plane. The third heat exchanger end tank may define a hole such that the hole is located aft of the first heat exchanger and the second heat exchanger with respect to a direction of coolant flow through the end tank.
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This application claims the benefit of U.S. Provisional Application No. 61/470,367, filed on Mar. 31, 2011. The entire disclosure of the above application is incorporated herein by reference.
FIELDThe present disclosure relates to heat exchangers, and more particularly, to nested heat exchangers.
BACKGROUNDThis section provides background information related to the present disclosure which is not necessarily prior art. Heat exchangers have generally been satisfactory for their intended purposes; however known heat exchangers are generally not without their share of limitations.
Tubular heat exchanger 2 and plate heat exchanger 22 only permit heat transfer between two fluids as described above. Therefore, a need exists for a single heat exchanger that permits heat exchange between two or more fluids and that provides a relatively small overall package.
SUMMARYThis section provides a general summary of the disclosure, and is not a comprehensive disclosure of its full scope or all of its features. A heat exchanging apparatus may employ a first heat exchanger, which may include a first heat exchanger inlet and a first heat exchanger outlet. The heat exchanging apparatus may also employ a second heat exchanger, which may include a second heat exchanger inlet and a second heat exchanger outlet. The first heat exchanger and the second heat exchanger may be flat plate heat exchangers. The heat exchanging apparatus may also employ a third heat exchanger, which may include numerous tubes and fins. The tubes may be arranged in a parallel fashion and positioned horizontally when the third heat exchanger is installed in a vehicle. The third heat exchanger may also employ a side end tank that defines a liquid chamber. The entire first heat exchanger and the entire second heat exchanger may be located within the side end tank. The entire first heat exchanger may be located between the inlet and the outlet of the second heat exchanger. The first heat exchanger and the second heat exchanger may be connected together and one of the first heat exchanger and the second heat exchanger may include a plurality of plates separated by a plurality of gaps.
The first heat exchanger inlet, the first heat exchanger outlet, the second heat exchanger inlet, and the second heat exchanger outlet may each protrude through a wall of the end tank. The first heat exchanger inlet may include a first heat exchanger inlet mount surface. The first heat exchanger outlet may include a first heat exchanger outlet mount surface. The second heat exchanger inlet may include a second heat exchanger inlet mount surface. The second heat exchanger outlet may include a second heat exchanger outlet mount surface. The first heat exchanger inlet mount surface, the first heat exchanger outlet mount surface, the second heat exchanger inlet mount surface and the second heat exchanger outlet mount surface may be mounted against an inside surface of the side end tank and may each terminate in a single plane.
The third heat exchanger end tank may define a hole such that the hole is located aft (i.e. downstream) of the first heat exchanger and the second heat exchanger with respect to a direction of coolant flow through the end tank. A longitudinal cross-sectional envelope of the entire first heat exchanger may be located within a longitudinal cross-sectional envelope of the entire second heat exchanger.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
DETAILED DESCRIPTIONExample embodiments will now be described more fully with reference to
Continuing with
Stated slightly differently, the teachings of the present disclosure may include a heat exchanging apparatus 140 that employs a first heat exchanger 144 with a first heat exchanger inlet 164 and a first heat exchanger outlet 166, and a second heat exchanger 146 with a second heat exchanger inlet 170 and a second heat exchanger outlet 168. Heat exchanging apparatus 140 may also employ a third heat exchanger 104, 140 with two side end tanks 150, 156 that each define a liquid chamber 163, 162. Side end tanks 150, 156 may each have a vertical longitudinal axis that runs substantially through a center of each liquid chamber 163, 162. An entirety of first heat exchanger 144 and an entirety of second heat exchanger 146 may be located within one of side end tanks 150, 156 (however, inlets 164, 170 and outlets 166, 168 may protrude through wall 172 and thus be outside of liquid chambers 163, 162, or inlets could protrude from opposite sides of tank). Of side end tanks 150, 156, one may be a relatively hot side end tank 150, because hot liquid coolant enters it from a running internal combustion engine 102, and one may be a relatively cold side end tank 156, because the liquid coolant enters it after the liquid coolant has passed through a series of tubes 154 with cooling fins 155 attached to the tubes 154. The entire second heat exchanger 146 may be located between the inlet 164 and the outlet 166 of the first heat exchanger 144, and first heat exchanger 144 and second heat exchanger 146 may be connected together (e.g. by welding or fasteners) or rather, manufactured as a single component.
First heat exchanger inlet 164, first heat exchanger outlet 166, second heat exchanger inlet 170, and second heat exchanger outlet 168 each may protrude through a wall 172 of end tank 156. To securely mount first and second heat exchangers 144, 146 within end tank 156, first heat exchanger inlet 164 may further employ a first heat exchanger inlet mount surface 180, the first heat exchanger outlet 166 may further employ a first heat exchanger inlet mount surface 174, the second heat exchanger inlet 170 may further employ a second heat exchanger outlet mount surface 176, and the second heat exchanger outlet 168 may further employ a second heat exchanger outlet mount surface 178. Such surfaces may be mounted against an interior or inside surface of side end tank 156 such that inlets 164, 170 and outlets 166, 168 may protrude through end tank wall 172.
One or both of first heat exchanger 144 and second heat exchanger 146 may be a plate type of heat exchanger and employ a plurality of parallel plates 24, 26, 28, 30 separated by a plurality of gaps (i.e. alternating plate-gap-plate). First heat exchanger inlet mount surface 180, first heat exchanger outlet mount surface 178, second heat exchanger inlet mount surface 174 and second heat exchanger outlet mount surface 176 may be aligned in a straight fashion such that ends of each terminate in a single plane, as depicted in
Third heat exchanger end tank 156 of heat exchanging apparatus 140 may further define a hole 158 that is located aft of first heat exchanger 144 and second heat exchanger 146 with respect to a direction of coolant flow through end tank 156. That is, aft of first heat exchanger 144 and second heat exchanger 146 along a longitudinal axis of the end tank and in a coolant flow direction (from a top of the third heat exchanger at inlet hole 148 to a bottom of the third heat exchanger at outlet hole 158 via flow of coolant indicated by arrow 161). To efficiently utilize space within end tank 156, a longitudinal cross-sectional envelope of the entire second heat exchanger 146 may be located within a longitudinal cross-sectional envelope of the entire first heat exchanger 144. Similarly, in a side view as depicted in
In another structural arrangement, a heat exchanging apparatus may employ a first heat exchanger with a first heat exchanger inlet and a first heat exchanger outlet that pass through a first heat exchanger top plate surface, and a second heat exchanger with a second heat exchanger inlet and a second heat exchanger outlet that pass through a second heat exchanger top plate surface. The first heat exchanger top plate surface is in the same plane as the second heat exchanger top plate surface.
A first separator plate may be positioned between the first heat exchanger and the second heat exchanger, and a second separator plate positioned between the first heat exchanger and the second heat exchanger. The first separator plate and the second separator plate prevent liquid from passing between the first heat exchanger and the second heat exchanger. The separator plate may further employ a plurality of protrusions projecting from a main body portion of the separator plate. Each heat exchanger may be constructed from a plurality of half plates arranged for liquid flow. For instance two half plates may be placed together to form a flow channel. Each half plate may define a recession formed perpendicular to a longitudinal centerline of each plate, as depicted in
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Claims
1. A heat exchanging apparatus comprising:
- a first heat exchanger comprising: a first inlet; and a first outlet;
- a second heat exchanger comprising: a second inlet; and a second outlet;
- wherein the entire second heat exchanger is located between the inlet and the outlet of the first heat exchanger.
2. The heat exchanging apparatus of claim 1, wherein one of the first heat exchanger or the second heat exchanger is a concentric heat exchanger with a hollow center about its longitudinal axis and another of the first heat exchanger or the second heat exchanger is a stacked plate heat exchanger.
3. The heat exchanging apparatus of claim 2, wherein the first heat exchanger and the second heat exchanger are welded together.
4. The heat exchanging apparatus of claim 1, further comprising:
- a third heat exchanger comprising: a side end tank defining a liquid chamber; and a side end tank, wherein the entire first and the entire second heat exchanger are located with the side end tank.
5. The heat exchanging apparatus of claim 4, wherein:
- the first inlet further comprises a first inlet mount surface;
- the first outlet further comprises a first outlet mount surface;
- the second inlet further comprises a second inlet mount surface; and
- the second outlet further comprises a second outlet mount surface, wherein the first inlet mount surface, the first outlet mount surface, the second inlet mount surface and the second outlet mount surface each terminate in a single plane.
6. The heat exchanging apparatus of claim 5, wherein the first inlet mount surface, the first outlet mount surface, the second inlet mount surface and the second outlet mount surface are mounted to an inside surface of the side end tank.
7. The heat exchanging apparatus of claim 4, wherein the third heat exchanger end tank further defines a hole, wherein the hole is located aft of the first heat exchanger and the second heat exchanger with respect to a direction of coolant flow.
8. A heat exchanging apparatus comprising:
- a first heat exchanger comprising: a first inlet; a first outlet; and a plurality of plates separated by a plurality of gaps;
- a second heat exchanger comprising: a second inlet; a second outlet; and a plurality of plates separated by a plurality of gaps;
- a third heat exchanger comprising: a side end tank defining a liquid chamber; and a side end tank,
- wherein: the entire first heat exchanger and the entire second heat exchanger are located within the side end tank, the entire first heat exchanger is located between the inlet and the outlet of the second heat exchanger, and the first heat exchanger and the second heat exchanger are connected together.
9. The heat exchanging apparatus of claim 8, wherein
- the first inlet, the first outlet, the second inlet, and the second outlet each protrude through a wall of the end tank.
10. The heat exchanging apparatus of claim 9, wherein:
- the first inlet further comprises a first inlet mount surface;
- the first outlet further comprises a first outlet mount surface;
- the second inlet further comprises a second inlet mount surface; and
- the second outlet further comprises a second outlet mount surface, wherein:
- the first inlet mount surface, the first outlet mount surface, the second inlet mount surface and the second outlet mount surface each terminate in a single plane, and
- the first inlet mount surface, the first outlet mount surface, the second inlet mount surface and the second outlet mount surface are mounted to an inside surface of the side end tank.
11. The heat exchanging apparatus of claim 10, wherein the first heat exchanger and the second heat exchanger are a single component.
12. The heat exchanging apparatus of claim 11, wherein the third heat exchanger end tank further defines a hole, wherein the hole is located aft of the first heat exchanger and the second heat exchanger with respect to a direction of coolant flow.
13. The heat exchanging apparatus of claim 12, wherein the first heat exchanger and the second heat exchanger are flat plate heat exchangers.
14. A heat exchanging apparatus comprising:
- a first heat exchanger comprising: a first heat exchanger inlet and a first heat exchanger outlet that pass through a first heat exchanger top plate surface;
- a second heat exchanger comprising: a second heat exchanger inlet and a second heat exchanger outlet that pass through a second heat exchanger top plate surface, wherein the first heat exchanger top plate surface is in the same plane as the second heat exchanger top plate surface.
15. The heat exchanging apparatus of claim 14, further comprising:
- a first separator plate positioned between the first heat exchanger and the second heat exchanger; and
- a second separator plate positioned between the first heat exchanger and the second heat exchanger.
16. The heat exchanging apparatus of claim 15, wherein the first separator plate and the second separator plate prevent liquid from passing between the first heat exchanger and the second heat exchanger.
17. The heat exchanging apparatus of claim 16, wherein the separator plate further comprises:
- a plurality of protrusions projecting from a main body portion of the separator plate.
18. The heat exchanging apparatus of claim 17, wherein each heat exchanger is further comprised of a plurality of half plates arranged for liquid flow, each plate having a half plate defining a recession formed perpendicular to a longitudinal centerline of each plate.
19. The heat exchanging apparatus of claim 18, wherein each half plate further defines a plurality of holes.
20. The heat exchanging apparatus of claim 19, wherein the plurality of protrusions of the separator plate reside within the plurality of holes of the half plates.
Type: Application
Filed: Apr 22, 2011
Publication Date: Oct 4, 2012
Applicant: DENSO INTERNATIONAL AMERICA, INC. (Southfield, MI)
Inventors: Ryan David Gertner (Rochester Hills, MI), Christopher Lashay Zuber (Royal Oak, MI)
Application Number: 13/092,499
International Classification: F28D 1/00 (20060101);