OVERHEAD VENTILATION SYSTEM INCORPORATING A DOWNWARDLY CONFIGURED REAR SUPPLY PLENUM WITH UPWARD CONFIGURED DIRECTIONAL OUTLET AND INCLUDING BAFFLE PLATES AND DAMPENERS INCORPORATED INTO THE PLENUM FOR EVENLY DISTRIBUTING AN INLET AIRFLOW THROUGH THE PLENUM OUTLET
A ventilation system for use with a cooking appliance to maintain an atmospheric pressure balance existing within an enclosed space surrounding the cooking appliance. A hood establishes a three-dimensional and interiorly recessed configuration and which is supported above the appliance. A filter within the hood communicates with a vacuum driven exhaust extending from the enclosed space. A supply plenum secures in downwardly and opposing fashion relative to a side of the cooking appliance. An air intake communicates the supply plenum with an exterior environment, the plenum including a perforated plate mounted to an inside face thereof in proximity to a bottom closed edge of said plenum and in order to introduce intake air to a side location of the appliance in order to equalize internal pressure and to facilitate upward movement of heated air from the appliance.
This Application is a Continuation-in-part of application Ser. No. 12/272,089 filed on Nov. 17, 2008, which in turn is a Continuation-in-part of Application Ser. No. 11/531,987 filed on Sep. 14, 2006.
FIELD OF THE INVENTIONThe present invention relates generally to an overhead ventilation system, such as is utilized in combination with commercial cooking appliances or industrial oven processes. More particularly, the present invention teaches a ventilation system, such as in use with a commercial pizza or other food related cooking process and by which products of such process include heated air, grease and/or other contaminants. The present invention is an improvement over prior art oven hood designs, and by which an associated inlet plenum is reconfigured to assist in introducing air from an exterior, this including the incorporation of interior baffling elements for slowing down an intake velocity of air into the supply plenum, including evenly distributing the air along the width of the plenum.
In a further variant, inlet airflow from the supply plenum passes through a vertically mounted perforated plate mounted proximate to a closed bottom location of the inlet and so that the perforated plate is positioned aside the interior cooking appliance below its top surface. The exhaust ductwork is further moved to a forward most location of the hood, in communication with an upper outlet side of the baffle type grease filters and, in combination with the perforated inlet supported plate and the regulation of the operating speed of the inlet and exhaust fans, ensures that the flow patterns created by the exhaust do not interfere with the capture of thermal heat rising from the cooking equipment.
DESCRIPTION OF THE PRIOR ARTThe prior art is well documented with examples of oven hood and makeup air devices, such as which are utilized in the removal of heat and airborne particulates (i.e., grease, other solids, etc.) associated with an oven and cooking equipment process of some type. A common objective of such makeup devices is both the removal and concurrent replacement of qualified/conditioned air within an interior location in which the oven process and cooking equipment is located and which may include both commercial restaurants, bakeries, pizzerias, and the like.
A common problem in the prior art is the tendency of such devices to introduce significant volumes of untreated air, requiring further significant capacity from such as air conditioning and heated makeup air units. The cost of maintaining a desired interior air temperature can therefore be greatly increased, both in terms of heating or conditioning volumes of makeup introduced. A further problem associated with the prior art is the tendency of the makeup air to be unevenly introduced through its associated supply plenum, such as in terms of intake velocity as well as lateral distribution (or spread) across the width of the plenum and prior to introduction into the interior environment at which the cooking equipment is located.
SUMMARY OF THE PRESENT INVENTIONThe present invention discloses a supply plenum module incorporated into an improved filter and ventilation system associated with a cooking appliance and which maintains a desired pressure balance, or equilibrium, within an enclosed space in which the appliance is situated during filtration of the same. In particular, the module operates in cooperation with the associated ventilation system in order to introduce, from an exterior location, a volume of raw untreated air for subsequent conditioning and conveyance to the inner hood perimeter, the same balancing the outflow of exhaust air drawn through an associated filter and evacuated from the hood and in order to prevent or minimize the loss of other conditioned air (heated or cooled) existing within the enclosed space.
The intake associated with the plenum typically includes a pair of individual branches for contacting the plenum at spaced apart side locations, this better serving to distribute intake air in balanced fashion along the entire length of the module. Balancing dampeners are incorporated into a location of each intake branch, for regulating an intake airflow into a first elongated and downwardly extending manifold or passageway.
A further pair of elongate and widthwise extending baffle plates are mounted within the first downwardly extending passageway, each of the baffle plates being arranged in a generally widthwise extending and spaced apart fashion. The baffle plates each exhibit pluralities of apertures, such as establishing a varying percentage by surface area of open space for admittance of an intake airflow.
In one application, a first (upper) of the baffle plates exhibits a 48%, by area, of open space defined by the flow through apertures, with a second lower spaced apart baffle plate reducing the flow through area to 40% (such as by smaller or fewer dispersed apertures defined in the baffle plate).
The downwardly extending passageway communicates with a second, shorter, and upturned passageway terminating in a lengthwise extending outlet. The extended length of the intake supply plenum, combined with the provision and arrangement of the balancing dampers and the baffle plates, establish a reduced velocity and evenly distributed inlet flow for introduction at the lengthwise and upturned outlet relative to the side of the cooking appliance.
The arrangement and configuration of the hood further serves to better warm and precondition the raw intake air for rising within the hood interior. The configuration and arrangement of the plenum results in a volume of intake air introduced generally equaling that exhausted from the hood and, by virtue of establishing a pressure equilibrium within the hood interior which is facilitated by the 1) heating, 2) slowed velocity and 3) more evenly distributed intake flow from the plenum, thereby preventing loss of additional volumes of quality AC or heat conditioned air, from within the enclosed space, and which may otherwise be vacuum drawn and expelled by the overhead hood.
The length and depth of the supply plenum, in cooperation with the balancing dampers and internal baffling plates, further assists in maintaining an air velocity (i.e., speed of air) out of the supply plenum. The maintenance of a desired air velocity out of the supply plenum does not affect the exhaust air drawn and evacuated. Further, the directional upward outlet of the present invention introduces air flow as the heated (thermal) air flow of the cooking device.
As is known, heated air rises naturally off cooking appliances, with the upwardly introduced air assisting in the removing of heat, odor, grease, and gas by-products more efficiently. In this fashion, the untreated air introduced by the present ventilation system does not affect the air temperature of the room and again further serves to reduce the need for mechanical makeup air treatment devices (e.g. again heaters or chillers) to replace other quality internal conditioned air associated with the environment within which the cooking appliance is maintained.
In a further variant, inlet airflow from the supply plenum passes through a vertically mounted perforated plate mounted proximate to a closed bottom of the inlet and so that the perforated plate is positioned to the side of the interior cooking appliance in length extending fashion and at some point between the top and bottom surfaces of the appliance. The exhaust ductwork is further moved to a forward most location of the hood, in communication with an upper outlet side of the baffle type grease filters and, in combination with the perforated inlet supported plate and the regulation of the operating speed of the inlet and exhaust fans, ensures that the flow patterns created by the exhaust do not interfere with the capture of thermal heat rising from the cooking equipment.
Reference will now be made to the attached drawings, when read in combination with the following detailed description, wherein like reference numerals refer to like parts throughout the several views, and in which:
Referring now to
Referencing again
Features generally associated with the hood 16 include a filter (see in phantom at 18 in
Pluralities of elongated support hangers 30 and 32 are provided for securing typically both the hood 12 and associated plenum 14 to a ceiling supporting location 34 (see
Referring again to each of
An air intake is provided for supplying raw air from an exterior location to the plenum 14 and includes an exterior vent 46 which is communicated through the ceiling 34, extends downwardly at 48 and then splits into branches 50 and 52 for subsequent communication at two locations with the upper edge 44 of the supply plenum module 14. A pair of balancing dampers, see at 51 and 53, are provided in each of the intake branches 50 and 52, respectively.
The balancing dampers 51 and 53 capable of being individually (or alternatively) manipulated/pivoted to varying opening/closing positions (see also enlarged illustration of
As further illustrated throughout the several views, the plenum 14 exhibits a generally three-dimensional and elongated configuration including a flattened exterior and vertical extending face, see at 56, and which in combination with an opposite interior face 58 defines a first downwardly extending and main interior passageway (or manifold) for communicating the raw air withdrawn through the intake branches 50 and 52 and into the plenum body. Additional to the balancing dampers 51 and 53 associated with the intake branches 50 and 52, a further pair of elongate and widthwise extending baffle plates 55 and 57 are mounted within the first downwardly extending and interior passageway.
Each of the baffle plates 55 and 57 are arranged in a generally widthwise extending and vertically spaced apart fashion within the plenum interior and as shown in each of
In one application, a first (or upper) of the baffle plates, previously identified at 55 exhibits a 48%, by area, of open space defined by a plurality of flow through apertures 59. A second lower spaced apart baffle plate, previously identified at 57, includes a further plurality of apertures 61, these reducing the flow through area to 40% (this also capable of being accomplished both by the provision of smaller apertures or the use of fewer dispersed apertures defined in the baffle plate). The above example is understood to provide only one possible selection of flow through percentages associated with one desired operational variant, and it envisioned and understood that the relative percentages of available flow through area defined in each of the baffle plates can be adjusted, such as according to any range of constriction between 1-99%. It is further understood that, while the relative flow through passage of the upper baffle plate 55 is typically some percentage greater than that associated with the lower baffle plate 57, other variants can contemplate the upper baffle plate being more restrictive as between the two.
As shown in
A second (shorter) and reverse angled with upwardly extending passageway 60 (see as further best generally shown in cutaway view of
As again shown, the outlet 64 is disposed in a generally inner/upwardly facing manner and, in an alternative embodiment as best shown in
In this fashion, the raw intake air drawn into the (typically stainless steel) plenum is caused to be warmed, and regulated in its velocity and directional profile, this again by virtue of the extending lengths of the associated passageways, primarily downward with balancing dampers and baffle plates and, to a lesser extent, reverse upwardly and out through the outlet 64. The intake air is directed so that it is discharged through the outlet 64 in a position generally at or below the cooking equipment 12 and in a spaced fashion along a rear side of the equipment 12. The arrangement and direction of distribution of the outlet airflow is further such that it will not cause to impact the cooking equipment 12 (thereby adding to the heat content of the air) and, as a result, is rather caused to rise and to be entrapped within the defined inner perimeter of the hood 16 along with the heat rising from the cooking equipment 12, and further so as not to inadvertently (such as vacuum) draw in conditioned interior air from the environment surrounding the cooking equipment and which may otherwise be drawn out through the hood.
As is known, and in order for a ventilation system to properly operate, an amount of air exhausted must be balanced by an equal amount of air introduced back into the room or enclosure and to balance the system. The performance of the ventilation system (i.e. its functionality) is to capture and contain such as heat, odors, grease and the like while maintaining the proper volumetric air balance (this again reducing the losses of pretreated quality interior air not directly related to the cooking appliance).
As such, the ability to balance an intake volume of air, through the supply plenum, across its outlet and in heat generated fashion up into its hood perimeter, operates to replace similar volumes of air exhausted through the hood, and without the otherwise undesirable consequence of the conditioned internal air (this being the air heated or air conditioned within the enclosed space by such as AC condensers or air makeup units) being vented through the hood as a result of an imbalanced atmospheric condition created within the enclosure. The ability to draw upon a limitless volume of raw intake air, as described herein, is intended to save on the otherwise necessary expense of providing additional air conditioning/heating capacity to the room enclosure and the concurrent waste of additional energy dollars necessary to maintain an internal room condition in which the quality air is being vented through the hood along with the heated byproduct air associated with the appliance.
In the above described fashion, the percentage of makeup air required to balance the overall ventilation system is introduced behind the conventional cooking appliance through the rear positioned supply plenum with upward directional outlet, and thereby in a direction towards the baffle filters 18. The advantage with the upward directional outlet is that the introduced air (again not requiring any pretreatment such as heating or cooling) is maintained in the capture area (again defined as the inside perimeter of the hood) and which will not otherwise affect the quality and volume of the conditioned air (heated or cooled) within the interior enclosed (kitchen) environment. Furthermore, the operation of the present system does not affect the air temperature within the room enclosure, nor does it affect the effectiveness of the hood to capture and contain the byproducts of the cooking operation.
As previously stated, the introduced air does not require any other treatment. Any balance of required makeup air is typically supplied by the existing heating and cooling equipment or provided by smaller mechanical equipment than that which is required in standard ventilation systems. The additional advantage of the system is the ability to provide a properly balanced ventilation system while concurrently operating to capture the greases, odors, and gas byproducts associated with the cooking appliance and vent its associated heat emanations. The outlet air velocity may also be lower than that associated with the intake and, combined with the introduction of the intake air flow in the upward direction (same as the thermal/heated air) contributes to the effectiveness and efficiency of the system.
Referring now to
A perforated and air introduction plate 82 is mounted along an inside surface of the plenum 80 a minimal spaced distance from its closed bottom edge 84. The plate exhibits a given height and extends partially to entirely along the running width of the plenum (similar to the outlet 64 and/or the spaced baffle plates 55 and 57 in the preceding embodiment).
As shown in
As further shown in
Although not shown, it is again understood that inlet and outlet fans are provided and, in combination with the perforated plate 82, the angled baffle filter 92 and the forward located outlet 100, serve to equalize the interior pressure condition associated with the operation of the exhaust hood, and further in order to minimize losses of quality conditioned inner air.
Having described my invention, other and additional preferred embodiments will become apparent to those skilled in the art to which it pertains, and without deviating from the scope of the appended claims.
Claims
1. A ventilation system for use with a heat generating appliance which maintains an atmospheric pressure balance existing within an enclosed space surrounding the appliance, said system comprising:
- a hood establishing a substantially three-dimensional and interiorly recessed configuration and which is supported in generally elevated fashion above the appliance, said hood incorporating a filter communicating with a vacuum driven exhaust extending from said hood and the enclosed space; and
- a supply plenum secured in downwardly and opposing fashion relative to a side of the cooking appliance, an air intake communicating said supply plenum with an exterior environment, said plenum further including a perforated plate mounted to an inside face thereof in proximity to a bottom closed edge of said plenum and in order to introduce intake air to a side location of the appliance in order to equalize internal pressure and to facilitate upward movement of heated air from the appliance.
2. The ventilation system as described in claim 1, said hood exhibiting a specified shape and size and further comprising a generally rectangular shape.
3. The ventilation system as described in claim 2, said plenum exhibiting a specified shape and size and further comprising a three-dimensional and elongated module secured along a side edge of said hood, said perforated plate extending at least partially along a width of said plenum and including a plurality of individual and inner extending perimeter defining apertures.
4. The ventilation system as described in claim 3, further comprising a pair of elongated and substantially planar skirts secured in downwardly extending fashion from first and second ends of said hood, said skirts overlaying associated ends of said supply plenum, said plenum outlet extending in substantially lengthwise fashion between said ends.
5. The ventilation system as described in claim 1, further comprising a vacuum generating blower incorporated into an exterior location of said exhaust.
6. The ventilation system as described in claim 1, further comprising a plurality of elongated support hangers extending from a ceiling location of the enclosed space and securing to respective top face locations associated with at least one of said support plenum and said hood.
7. The ventilation system as described in claim 1, further comprising a grease filter mounted in angular fashion within said hood enclosure, between first and second sides, and proximate a forward end of said hood.
8. The ventilation system as described in claim 7, said hood interior further comprising respective upper and lower lengthwise extending supports for securing said baffle filter in communication with said vacuum driven exhaust, a grease collection trap associated with a tilted end location providing for disposal of liquid based contaminants collected by said filter.
9. The ventilation system as described in claim 8, further comprising said exhaust being located along a forward edge of said hood in communication with an outlet side of said grease filter.
10. The ventilation system as described in claim 1, further comprising an incandescent light fixture secured to an interior location associated with said hood.
11. A ventilation system for use with a heat generating appliance which maintains an atmospheric pressure balance existing within an enclosed space surrounding the appliance, said system comprising:
- a hood establishing a substantially three-dimensional and interiorly recessed configuration and which is supported in generally elevated fashion above the appliance, said hood incorporating a filter communicating with a vacuum driven exhaust extending from said hood and the enclosed space;
- a supply plenum secured in downwardly and opposing fashion relative to a side of the cooking appliance, an air intake communicating said supply plenum with an exterior environment, said plenum further including a perforated plate mounted to an inside face thereof in proximity to a bottom closed edge of said plenum and in order to introduce intake air to a side location of the appliance in order to equalize internal pressure and to facilitate upward movement of heated air from the appliance;
- a grease filter mounted in angular fashion within said hood enclosure, between first and second sides, and proximate a forward end of said hood; and
- said exhaust being located along a forward edge of said hood in communication with an outlet side of said grease filter.
Type: Application
Filed: Apr 10, 2012
Publication Date: Oct 11, 2012
Inventor: Greg Kolecki (Ann Arbor, MI)
Application Number: 13/443,541
International Classification: F24C 15/20 (20060101);