SUN TRACKING SOLAR CONCENTRATOR
A sun tracking solar concentrator includes a one or two-sided linear Fresnel lens imprinted on a rollable sheet that is curved to form as a cylindrical arc surface. A one sided lens has a first zero line or a center point that transmits sunlight through without any refraction. A two sided lens also has a second zero line that is perpendicular to the first zero line. The Fresnel lens may be spooled onto rollers at its two straight ends. The first zero line or the center point may be positioned along the cylindrical arc by rotating one or both of the rollers. This mechanism aimed at providing horizontal tracking of the sun as it moves from East to West. Vertical tracking is accomplished by a tiltable mount coupled to the two rollers.
1. Field of the Invention
The field of the present invention relates to solar concentrators, in particular to those that use flexible Fresnel lenses and track the movement of the sun.
2. Background
Most of the US landmass has solar potential varying between 3-8 kWh/m2 per day. If one could only convert 30% of the solar energy incident upon a typical 6 m×6 m two-car garage area in a state like Colorado, one could power the whole house, based on the average US daily consumption rate of 32 kWh and send an additional 16 kWh back into the grid for others every day. This potential remains to be realized. To date, much progress has been made, but the amount of electricity generated from solar technologies remains very low.
The two main technologies for harvesting solar power are (1) photovoltaics and (2) solar thermal. Photovoltaic devices convert solar energy directly to electricity. Solar thermal devices concentrate and convert the solar energy to heat which is then converted to electricity.
Photovoltaic devices can be in the form of flat panels that are exposed to sunlight or concentrated photovoltaics (CPV) systems that employ sunlight concentrated onto photovoltaic surfaces. Concentrating solar energy leads to increased efficiency in photovoltaics (from 15% to 38.5%) and reduces costs since much less photovoltaic device area is required. Concentration ratios can range from 2 to 800 times, i.e. 2-800 suns. Likewise, in solar thermal systems, the sun's rays must be highly concentrated (100-1000 suns) for efficient electric power generation. Both systems use optical techniques to focus incident sunlight into a small beam. Higher concentration generally means more efficient power generation. Moreover, in a high concentration design, tracking is critical to keep the sunlight focused onto the small solar cell or a hot spot.
The three main categories of existing technologies for solar concentrators are parabolic troughs, dish reflectors, and Fresnel lenses and reflectors. Parabolic troughs concentrate incoming light along one dimension leading to a line of concentrated light. Parabolic dishes, on the other hand, concentrate along two dimensions. Fresnel lenses and reflectors can be linear resulting in one dimensional concentration or radial leading to two dimensional concentration. Concentration along two dimensions is required for use with CPV solar cells to make them cost effective. This makes radial Fresnel lenses and dish reflectors the main candidates. Dishes are made of metals which make them expensive and heavy and thus unsuitable for distributed applications. Radial lenses are inexpensive and are the concentrator of choice for home-owner solar technology. There are radial Fresnel lenses on weather-tough acrylic currently available on the market. Even though these lenses are light and inexpensive, external moving parts are needed to orient them to track the sun which raises the cost of the end product significantly. The trackers are also large and bulky and thus not suitable for many applications, especially distributed applications, such as those set up in remote locations or camps, mounted on rooftops, or installed in backyards.
Both photovoltaic systems and solar thermal systems would benefit greatly from sun tracking solar concentrators built with common inexpensive and lightweight materials. The present invention is aimed at addressing this need.
SUMMARY OF THE INVENTIONThe present invention is directed toward a sun tracking solar concentrator which includes a single or double layer linear Fresnel lens that can be used with a solar thermal or photovoltaic energy conversion system. In case of a single layer linear Fresnel lens, the rays of the sun are concentrated along one dimension onto a narrow line straddling the focal line of the lens. In case of the double layer Fresnel lens, the solar rays are concentrated along two dimensions onto a spot centered at the focal point of the lens.
The surface of the Fresnel lens is curved to form a cylindrical arc surface. During use, the axis of the cylinder is preferably positioned such that it lies substantially in the plane perpendicular to the East-West axis. The East-West axis may be defined as the line that connects the two points on the horizon, the first point being where the sun rises and the second being the point where the sun sets on the Spring and Autumn equinoxes.
The linear Fresnel lens surface has a first zero line substantially parallel to the cylinder axis where the solar rays incident upon it pass through with little or no refraction perpendicular to the cylinder axis. The solar rays incident at other locations are refracted perpendicular to the cylinder axis by the chain of prisms of the Fresnel lens towards the focal area.
The linear Fresnel lens surface may also have a second zero line substantially perpendicular to the cylinder axis where the solar rays incident upon it pass through with little or no refraction parallel to the cylinder axis. The solar rays incident at other locations are refracted parallel to the cylinder axis by the chain of prisms of the Fresnel lens towards the focal area.
Based on the described geometry, tracking the sun may be accomplished by accommodating two angles: First is the azimuth angle as the sun travels from East to West during the day. The second is the elevation angle as the sun rises, traverses its daily path overhead, and sets. The azimuth and elevation tracking mechanisms maintain the solar concentrator in its preferred orientation, which is achieved when the Fresnel lens is positioned such that a plane tangent to its surface and passing though the first zero line is substantially perpendicular to the incident solar rays.
The sun tracking solar concentrator may exhibit local invariance of the angle of incidence as long as the preferred orientation of the solar tracker is maintained. This local invariance renders the angle of incidence of solar rays at any given point on the solar concentrator lens substantially constant despite the movement of the sun across the sky as long as the preferred orientation is maintained. The substantially constant angle of incidence allows for the optimization of the cylindrical Fresnel lens design prism by prism resulting in enhanced optical efficiency.
Accordingly, an improved sun tracking Fresnel lens solar concentrator is disclosed. Advantages of the improvements will appear from the drawings and the description of the embodiments.
In the drawings, wherein like reference numerals refer to similar components:
Turning in detail to the drawings,
As with the Fresnel lens 100 of
The rollers 430 rotate to position the first zero line 450 so that the cylindrical Fresnel lens assumes the preferred orientation. The tilt adjustment 472 may also be necessary to assume the preferred orientation. The tilt adjustment 472 is substantially coupled to the sun's elevation angle 230 whereas the positioning of the first zero line 450 by way of turning the rollers 430 is substantially coupled to the sun's azimuth angle 240.
For the thin Fresnel lens to conform to a spool 432, its material may need to be sufficiently rollable and thin. One suitable material is a plastic sheet made from the resin polyethylene terephthalate (PET). Another generic term for this material is polyester film or plastic sheet. Also, some people refer to it as Mylar®, which is a registered trademark of Dupont Tejjin Films. A Fresnel lens may be imprinted onto a plastic sheet using one of many well-known methods in the art, such as hot-press embossing.
The support structure 516 of this sun tracking solar concentrator 500 maintains the cylindrical surface of the lens is mounted onto a tilt mechanism 570. The tilt adjustment 572 is substantially coupled to the sun's elevation angle 230. The positioning of the first zero line 550 by way of turning the rollers 530 is substantially coupled to the sun's azimuth angle 240. As with the Fresnel lens 100 of
Sun tracking solar concentrators may also incorporate Fresnel lens materials which do not permit spooling around rollers.
The support structure 860 is shown with five ribs that maintain the cylindrical shape of the Fresnel lens strips 810, 812, 814, and 816. The support structure 860 may contain further supporting beams or braces to reinforce its strength against external forces, e.g., wind. The support structure 860 may also be equipped by mechanisms that allow it to be stowed when wind speeds exceed safe levels. The support structure 860 may also be built so it can be folded for easy transport or storage as shown in
One design process that takes advantage of the property of constant angle of incidence may be described as follows:
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- STEP 1. Select material of the Fresnel lens. This will determine the refractive index.
- STEP 2. Select the thickness of the Fresnel lens.
- STEP 3. Select the Fresnel lens focal length, f number, cylindrical geometry, and dimensions.
- STEP 4. Determine the maximum operational curvature of the cylindrical Fresnel lens. This is the angle of the arc which is endowed with Fresnel prisms. Its value is generally between 90 degrees and 180 degrees.
- STEP 5. Formulate the initial design for the Fresnel lens. This design will be optimized.
- STEP 6. Divide the aperture of the Fresnel lens into segments each of which correspond to a single prism path for the incident solar rays.
- STEP 7. Determine the prism inclination and the angle of incidence of solar rays per each segment.
- STEP 8. Determine the design parameters of the prism per each segment.
These steps can be iterated as needed. As already mentioned in the text description associated with
Finally, a two layer Fresnel lens for concentrating solar rays 90 along two dimensions may be replaced with a one layer Fresnel lens, by arranging the chain of prisms of the Fresnel lens radially. It has already been mentioned in the text referencing
The preferred orientation of the Fresnel lens 1200 is achieved when the Fresnel lens 1200 is positioned such that a plane tangent to its cylindrical arc surface and passing though the center 1250 is substantially perpendicular to solar rays 90. The center of the Fresnel lens 1200 can be positioned along the cylindrical arc as previously described above for the sun tracking solar concentrators 400, 500, 600, 700, 800.
Thus, a sun tracking solar concentrator is disclosed. While embodiments of these inventions have been shown and described, it will be apparent to those skilled in the art that many more modifications are possible without departing from the inventive concepts herein. The inventions, therefore, are not to be restricted except in the spirit of the following claims.
Claims
1. A sun tracking solar concentrator comprising:
- a Fresnel lens comprising a linear arrangement of prisms with a common non-refracting first zero line, the Fresnel lens being curved to form a substantially cylindrical arc surface such that the non-refracting first zero line is parallel to a cylinder axis; and
- a mechanism for positioning the non-refracting first zero line along the cylindrical arc surface and parallel to the axis of the cylinder.
2. The sun tracking solar concentrator as in claim 1 wherein the mechanism positions the non-refracting first zero line so that a plane tangent to the cylindrical arc and including the first zero line is substantially perpendicular to incident solar rays.
3. A sun tracking solar concentrator comprising:
- a Fresnel lens comprising a radial arrangement of prisms with a common non-refracting center point, the Fresnel lens being curved to form a substantially cylindrical arc surface; and
- a mechanism for positioning the non-refracting center point on the cylindrical arc surface.
4. The sun tracking solar concentrator as in claim 3 wherein the mechanism positions the non-refracting center point so that a plane tangent to the cylindrical arc and including the non-refracting center point line is substantially perpendicular to incident solar rays.
5. A sun tracking solar concentrator comprising:
- a single sided Fresnel lens comprising a linear arrangement of a chain of prisms with a common non-refracting first zero line, the single sided Fresnel lens being curved to form a substantially cylindrical arc surface such that the non-refracting first zero line is parallel to the cylinder axis; and
- a mechanism for orienting the non-refracting first zero line so that a plane tangent to the cylindrical arc and including the first zero line is substantially perpendicular to incident solar rays.
6. A sun tracking solar concentrator comprising:
- a two sided linear Fresnel lens, comprising a chain of prisms with a common non-refracting first zero line on a first side for concentrating rays of the sun along a first axis and a chain of prisms on a second side for concentrating rays of the sun along a second axis perpendicular to the first axis, the two sided linear Fresnel lens being curved to form a substantially cylindrical arc surface such that the non-refracting first zero line of the first side is parallel to the axis of the cylinder; and
- a mechanism for orienting the non-refracting first zero line of the first side so that a plane tangent to the cylindrical arc and including the first zero line is substantially perpendicular to incident solar rays.
7. The sun tracking solar concentrator as in claim 6 wherein the first side of Fresnel lens faces inward and the second side faces outward.
8. The sun tracking solar concentrator as in claim 6 wherein the Fresnel lens is imprinted on a rollable sheet.
9. The sun tracking solar concentrator as in claim 8 wherein the Fresnel lens is spooled onto rollers.
10. The sun tracking solar concentrator as in claim 9 wherein the rollers are rotated to position the non-refracting first zero line of the first side along the cylindrical arc.
11. The sun tracking solar concentrator as in claim 9 wherein the rollers are tilted to orient the non-refracting first zero line of the first side with respect to the ground.
12. The sun tracking solar concentrator as in claim 9 wherein the rollers are coupled to each other and pivot around a common axis to orient the non-refracting first zero line of the first side with respect to the ground.
13. A sun tracking solar concentrator comprising:
- a linear Fresnel lens imprinted onto a rollable sheet and comprising a chain of prisms with a common non-refracting first zero line on one side of the sheet for concentrating rays of the sun along a single dimension, the linear Fresnel lens being curved to form a substantially cylindrical arc surface such that the non-refracting first zero line of the linear Fresnel lens is parallel to the cylinder axis, and
- a pair of rollers onto which the Fresnel lens is spooled, the rollers being configured to rotate to position the non-refracting first zero line.
14. The sun tracking solar concentrator as in claim 13 further comprising a tiltable mount coupled to the pair of rollers.
15. A sun tracking solar concentrator comprising:
- a two sided linear Fresnel lens imprinted onto a rollable sheet and comprising a first chain of prisms with a common non-refracting first zero line on a first side of the sheet for concentrating the rays of the sun along a first axis and a second chain of prisms on a second side of the sheet for concentrating rays of the sun along a second axis perpendicular to the first axis, the two sided linear Fresnel lens being curved to form a substantially cylindrical arc surface such that the non-refracting first zero line of the first chain of prisms is parallel to the cylinder axis; and
- a pair of rollers onto which the two sided Fresnel lens is spooled, the rollers being configured to rotate to position the non-refracting first zero line of the first side.
16. The sun tracking solar concentrator as in claim 15 further comprising a tiltable mount coupled to the pair of rollers.
17. The sun tracking solar concentrator as in claim 15 further comprising at least a pair of ribs configured to curve the two sided Fresnel lens substantially into the cylindrical arc surface.
18. The sun tracking solar concentrator as in claim 17 further comprising sprockets traversing along the ribs and coupled into perforations formed along a curved side of the lens, the sprockets maintaining the Fresnel lens in the shape of the cylindrical arc surface under tension.
19. The sun tracking solar concentrator as in claim 15 wherein the two sided linear Fresnel lens is cut into at least two strips that run perpendicular to the non-refracting first zero line of the first side and each strip is spooled onto a pair of rollers.
20. The sun tracking solar concentrator as in claim 19 further comprising at least three ribs configured to curve the strips substantially into the cylindrical arc surface.
21. The sun tracking solar concentrator as in claim 20 further comprising sprockets traversing along the ribs and coupled into perforations formed along curved sides of the strips, the sprockets maintaining the strips in the shape of the cylindrical arc surface under tension.
Type: Application
Filed: Apr 7, 2011
Publication Date: Oct 11, 2012
Inventor: Richard A. Hutchin (Calabasas, CA)
Application Number: 13/081,829
International Classification: F24J 2/46 (20060101);