TURBINE BLADE WITH IMPROVED TRAILING EDGE COOLING
A turbine blade (110) is provided, where an exterior surface of the turbine blade (110) is exposed to a hot combustion gas (125) above a flow path line (141). The turbine blade (110) includes a trailing edge pin bank cooling channel (118) in an airfoil section (112), a cooling air supply channel (120) in a root section (114), and a channel (122) shaped with a radius of curvature (126), to extend the channel (122) across the flow path line (141) and interconnect the cooling air supply channel (120) to the trailing edge pin bank cooling channel (118). A width of the trailing edge pin bank cooling channel (118) is adjusted, such that the width at an inner diameter region (128) and an outer diameter region (131) is less than the width at an intermediate region (130) between the inner and outer diameter regions (128,131).
The present invention relates to turbine blades, and more specifically, to a turbine blade having an improved cooling system.
BACKGROUND OF THE INVENTIONTypically, gas turbine engines include a compressor for compressing air, a combustor for mixing the compressed air with fuel and igniting the mixture, and a turbine blade for producing power. Combustors often operate at high temperatures that may exceed 2500 degrees Fahrenheit. Typical turbine combustor configurations expose turbine blade assemblies to these high temperatures. As a result, turbine blades often contain cooling systems for prolonging the life of the blades and reducing the likelihood of failure as a result of the exposure to the high temperatures.
The invention is explained in the following description in view of the drawings that show:
The present inventors have recognized several limitations of the prior art blade designs. For example, the inventors have recognized that conventional ceramic casting cores 64 are prone to breakage at the radial extremities, such as along the channel portion 68 where sudden changes in stiffness occur. Furthermore, the inventors have recognized that the cooling system 19 does not distribute the cooling fluid across the radial dimension of the cooling channel 18 in a manner consistent with the heat transfer from the combustion fluid flow 25 across the radial dimension of the turbine blade 10. Heat load is typically a maximum proximate to a mid-span region of the airfoil. The ceramic core is prone to breakage in the channel portion 68. To improve the core 64 strength, the channel 22 is enlarged in a manner which causes a disproportionate amount of cooling flow to enter the cooling channel 18 through the channel 22, where the heat load is relatively low, thereby providing a mismatch between the heat load and the cooling capacity.
Thus, the present inventors have developed a blade with an improved cooling arrangement which provides improved cooling performance while at the same time being castable with a ceramic core which is less prone to breakage at the radial extremities. The flow of cooling fluid across the radial dimension of the turbine blade in the present invention is more closely matched to the heat load distribution from the combustion fluid flow across the radial dimension of the turbine blade exterior.
In order to address the shortcomings of the conventional core design, the present inventors recognized that the radial extremities are prone to breakage, due to a low radius of curvature of the surfaces of the core in those regions, which result in sudden changes in stiffness and a concentration of stress. The present inventors recognized that in an improved core design, the radial extremities would be reshaped to increase the radius of curvature of the radial extremity surfaces in order to reduce or eliminate the sudden changes in stiffness in those critical regions.
Additionally, the present inventors recognized that the radius of curvature of the channel portion of the core, which shapes the radius of curvature of the channel of the turbine blade during the casting process, should be increased. With the improved core design, the increased radius of curvature of the channel portion results in an extension of the channel of the turbine blade from the airfoil section, across the flow path line, through the platform section and into the root section.
By increasing the radius of curvature of the channel of the turbine blade, a cross-sectional flow area through the entrance to the trailing edge impingement cooling channel increases. To maintain a desired total cross-sectional area, in addition to increasing the radius of curvature of the channel portion, the core design is further modified to move a rib opening toward the root in the radial direction, which corresponds to lowering of a rib of the turbine blade in the radial direction, such that the increase in the cross-sectional flow area in the radial direction caused by an increase in the radius of curvature of the channel is offset to maintain the predetermined flow area. Additionally, to further improve the cooling system of the turbine blade such that the cooling effectiveness of cooling fluid at the inner and outer diameter regions is less than at an intermediate region between the inner and outer diameter regions, the core design is modified such that the width of the trailing edge impingement cooling channel in the turbine blade is greater at the intermediate region than at the inner and outer diameter regions. The modified width profile of the trailing edge impingement cooling channel more closely matches the heat exchange capacity of the cooling fluid to the heat load imposed across the radial extent of the blade.
Cooling fluid is provided to the serpentine network of channels 144,146,148 from a supply channel 160 within the root section 114, and passes into the first channel 144 at the inner diameter region 128. The cooling fluid subsequently passes to the first turn (not shown) at the outer diameter region 131, after which the cooling fluid passes into the second channel 146 and then flows from the outer diameter region 131 to the second turn 147 at the inner diameter region 128, after which the cooling fluid passes to the third channel 148. As the cooling fluid passes through the third channel 148, the cooling fluid partially passes through the impingement orifices 150 positioned between segmented ribs 156 aligned between the third channel 148 and the trailing edge pin bank cooling channel 118. The cooling fluid subsequently passes through impingement orifices 152,154 of respectively spaced apart ribs 158,160, before exiting the trailing edge 113 through the orifices 162.
In addition to the serpentine network of channels 144,146,148, cooling fluid may enter the trailing edge pin bank cooling channel 118 by passing from a cooling air supply channel 120 within the root section 114, into a channel 122. The channel 122 begins within the root section 114 and passes across the flow path line 141 before communicating with the trailing edge pin bank cooling channel 118 in the airfoil section 112. The cooling fluid within the trailing edge bin bank cooling channel 118 passes through the orifices 152 of the segmented ribs 158, after which the cooling fluid subsequently passes through the orifices 154 of the segmented ribs 160, and finally passes through the orifices 162 of the trailing edge 113, to exit the airfoil section 112. The turbine blade 110 and the airfoil section 112 illustrated in
As illustrated in
As previously discussed, in order to improve the cooling system 119 of the turbine blade 110, the flow of cooling fluid at the inner and outer diameter regions 128,131 is reduced below the flow of cooling fluid at the intermediate region 130 between the inner and outer diameter regions 128,131. Also, as previously discussed, the core 164 is designed, such that the radius of curvature 126 of the channel 122 is increased, which consequently increases the entrance to the cooling channel 118, in a radial direction, thereby increasing the flow of cooling fluid through the entrance to the cooling channel 118 at the inner diameter region 128. In order to offset this increased flow, the increased entrance to the cooling channel 118 in the radial direction is offset, such that the flow area through the entrance to the cooling channel 118 is mitigated or limited to a predetermined flow area, thereby mitigating a flow of cooling fluid through the entrance to the cooling channel 118 at the inner diameter region 128. To effect this offset, the rib opening 170 of the core 164 is lowered (relative to the rib opening 70 of the conventional core 64), such that the rib 138 of the turbine blade 110 is radially positioned to cooperate with the radius of curvature 126 of the channel 122, to offset the increased entrance to the cooling channel 118 in the radial direction, and maintain the predetermined cross-sectional flow area through the channel 122 at the entrance of the trailing edge pin bank cooling channel 118. By increasing the radius of curvature 126 of the channel portion 168 in the core 164 (from the conventional core 64 design), the curvature of the channel 122 is reduced, to extend the channel 122 from the airfoil section 112 through the platform section 116 and into the root section 114, and subsequently increase the cross-sectional flow area through the channel 122 in the radial direction at the entrance to the cooling channel 118. If the rib 138 is not radially lowered in the airfoil section 112 design, to offset the increase in the cross-sectional flow area in the radial direction, the inner diameter region 128 of the airfoil section 112 would be overcooled by an excessive cooling fluid flow through the channel 122 at the entrance to the cooling channel 118. Thus, by designing the core 164 such that the rib opening 170 is appropriately positioned, the cross-sectional flow area through the channel 122 at the entrance to the cooling channel 118 is maintained at a predetermined flow rate, to enhance a cooling efficiency of the cooling system 119 of the turbine blade 110.
As previously discussed,
Thus, the core 164 design enhances the cooling efficiency of the cooling system 119, as the core 164 design is configured to shape the cooling channel 118 such that the radial dimension of the entrance to the cooling channel 118 is mitigated or limited, to mitigate the flow of cooling fluid through the inner diameter region 128 of the cooling channel (and consequently that the flow of cooling fluid through the intermediate region 130 is increased). Similarly, the core 164 design enhances the cooling efficiency of the cooling system 119, as the core 164 design shapes the cooling channel 118, in a lateral dimension, so that the width 132,134 at the inner and outer diameter regions 128,131 are less than the width 136 at the intermediate region 130, to mitigate the flow of cooling fluid at the inner and outer diameter regions 128,131 and enhance the flow of cooling fluid at the intermediate region 130. Thus, the design of the core 164, and the trailing edge pin bank cooling channel 118 enhances the cooling efficiency of the trailing edge pin bank cooling channel 118 and the cooling system 119, by enhancing the flow of cooling fluid at the intermediate region 130 and mitigating the flow of cooling fluid at the inner and outer diameter regions 128,131. Although
Although
While various embodiments of the present invention have been shown and described herein, it will be obvious that such embodiments are provided by way of example only. Numerous variations, changes and substitutions may be made without departing from the invention herein. Accordingly, it is intended that the invention be limited only by the spirit and scope of the appended claims.
Claims
1. A turbine blade including a trailing edge cooling channel wherein the improvement comprises the trailing edge cooling channel having a maximum width proximate a mid-span region of an airfoil section of the blade and extending via a radius of curvature to below a flow path line of the blade.
2. A turbine blade including an airfoil section, a root section, and a platform section between the airfoil section and the root section, wherein an exterior surface of said turbine blade is exposed to a hot combustion gas above a flow path line, said turbine blade comprising:
- a trailing edge pin bank cooling channel in the airfoil section;
- a cooling air supply channel in the root section;
- a channel interconnecting the cooling air supply channel to the trailing edge pin bank cooling channel, said channel having a radius of curvature to extend the channel from the cooling air supply channel in the root section, across the flow path line and to the trailing edge pin bank cooling channel in the airfoil section.
3. The turbine blade of claim 2, wherein said airfoil section extends in a radial direction from an inner diameter region attached to the platform section, to an outer diameter region; and wherein a width of the trailing edge pin bank cooling channel at the inner diameter region and at the outer diameter region is less than a width of the trailing edge pin bank cooling channel at an intermediate region positioned between the inner diameter region and the outer diameter region.
4. The turbine blade of claim 3, wherein said width of the trailing edge pin bank cooling channel is a maximum width at the intermediate region positioned half-way between the inner diameter region and the outer diameter region.
5. The turbine blade of claim 2, further comprising a rib being radially positioned to cooperate with the radius of curvature of the channel to define a predetermined cross-sectional flow area through the channel at an entrance of the trailing edge pin bank cooling channel.
6. A ceramic core used to cast the turbine blade of claim 2 and including a portion defining the channel.
7. A turbine blade including an airfoil section, a root section and a platform section between the airfoil section and the root section, said turbine blade comprising:
- a trailing edge pin bank cooling channel in the airfoil section;
- wherein said airfoil section extends in a radial direction from an inner diameter region attached to the platform section, to an outer diameter region;
- and wherein a width of the trailing edge pin bank cooling channel at the inner diameter region and at the outer diameter region is less than the width of the trailing edge pin bank cooling channel at an intermediate region positioned between the inner diameter region and the outer diameter region.
8. The turbine blade of claim 7, wherein an exterior surface of said turbine blade is exposed to a hot combustion gas above a flow path line, said turbine blade further comprising:
- a cooling air supply channel in the root section; and
- a channel to interconnect the cooling air supply channel to the trailing edge pin bank cooling channel, said channel having a radius of curvature to extend the channel from the cooling air supply channel in the root section across the flow path line and to the trailing edge pin bank cooling channel in the airfoil section.
9. The turbine blade of claim 7, wherein said width of the trailing edge pin bank cooling channel is a maximum width at the intermediate region positioned half-way between the inner diameter region and the outer diameter region.
10. The turbine blade of claim 8, further comprising a rib being radially positioned to cooperate with the radius of curvature of the channel to define a predetermined cross-sectional flow area through the channel at an entrance of the trailing edge pin bank cooling channel.
11. A ceramic core used to cast the turbine blade of claim 7.
Type: Application
Filed: Apr 22, 2011
Publication Date: Oct 25, 2012
Inventors: Christopher Rawlings (Stuart, FL), Robert M. Dysert (Jupiter, FL), Billie E. Sealey (Jensen Beach, FL), Jose Paulino (Jupiter, FL), Anthony J. Malandra (Orlando, FL)
Application Number: 13/092,312
International Classification: F01D 5/18 (20060101);